DBU-3200 series. 3200W Intelligent Single Output Battery Charger. File Name:DBU-3200-SPEC Sicherheit ID
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1 Bauart gepruft Sicherheit egelma ge od o s be wac g www. tuv.com ID
2 SPECIFICATION MODEL OUTPUT INPUT SAFETY & EMC (Note 6) OTHERS NOTE BOOST CHARGE VOLTAGE(Vboost)(default) 8.8V FLOAT CHARGE VOLTAGE(Vfloat)(default) 7.6V CONSTANT CURRENT(CC)(default) 0A VOLTAGE ADJ. RANGE DBU ~ 30V RECOMMENDED BATTERY 330 ~ 000Ah CAPACITY(AMP HOURS) Note.3 LEAKAGE CURRENT FROM.5mA BATTERY (Typ.) DBU V 55.V 55A 47.5 ~ 58.8V VOLTAGE RANGE Note.4 90 ~ 64VAC 7 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) EFFICIENCY (Typ.) 0.97/30VAC at full load 93.5% 94.5% AC CURRENT (Typ.) Note.4 7A/30VAC INRUSH CURRENT (Typ.) COLD START 55A/30VAC LEAKAGE CURRENT <ma / 30VAC 3.5 ~ 37.5V 63 ~ 75V OVER VOLTAGE PROTECTION Protection type : Shut down o/p voltage, re-power on to recover OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down OUTPUT VOLTAGE PROGRAMMABLE(PV) Adjustment of output voltage is allowable to 75 ~ 5% of nominal output voltage. Please refer to the Function Manual. OUTPUT CURRENT PROGRAMMABLE(PC) Adjustment of output voltage is allowable to 0 ~ 00% of rated current. Please refer to the Function Manual. FUNCTION AUXILIARY POWER 0.3A, tolerance ± 0%, ripple 50mVp-p, 0.8A, tolerance ± 0%, ripple 450mVp-p REMOTE ON-OFF CONTROL By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to the Function Manual TEMPERATURE COMPENSATION -3mV / / cell / (V = 6 cells ; 4V = cells ; 48V = 4 cells) ALARM SIGNAL Isolated signal output for T-alarm and DC-OK WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION By built-in potentiometer, SVR -30 ~ +70 (Refer to "Derating Curve") 0 ~ 90% RH non-condensing ± 0.03%/ (0 ~ 50 ) 0 ~ 500Hz, G 0min./cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL6368-, TUV EN6368-, EAC TP TC 004 approved WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:KVAC O/P-FG:.5KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:00M Ohms / 500VDC / 5 / 70% RH Parameter Standard EMC EMISSION EMC IMMUNITY -40 ~ +85, 0 ~ 95% RH non-condensing Conducted Radiated Harmonic Current Voltage Flicker EN5504, EN604-3, EN Parameter ESD Radiated EFT / Burst Surge Conducted Magnetic Field Voltage Dips and Interruptions EN5503 (CISPR3) / EN550 (CISPR) Class B EN5503 (CISPR3) / EN550 (CISPR) Class A EN EN Standard EN EN EN EN EN EN EN ~ 550Ah Test Level / Note Test Level / Note Level 3, 8KV air ; Level, 4KV contact Level 3 Level 3 KV/Line-Line 4KV/Line-Earth Level 3 Level 4 >95% dip 0.5 periods, 30% dip 5 periods, >95% interruptions 50 periods MTBF 60.K hrs min. Telcordia SR-33 (Bellcore) ; 38.9K hrs min. MIL-HDBK-7F (5 ) DIMENSION 35.8*07*4mm (L*W*H) PACKING.76Kg;4pcs/Kg/0.83CUFT
3 BLOCK DIAGRAM PFC fosc : 0KHz PWM fosc : 90KHz I/P EMI FILTER ACTIVE INRUSH CURRENT LIMITING RECTIFIERS & PFC POWER SWITCHING RECTIFIERS & FILTER ORING FET DETECTION CIRCUIT MCU DETECTION CIRCUIT O.V.P. O.T.P. ORING FET CONTROL TRANSCEIVERS PV/PC DA/DB O.T.P. AUX POWER FAN MCU RECTIFIERS & FILTER AUX. POWER 5V/0.3A V/0.8A DATA ISOLATION T-Alarm DC-OK SDA/SCL (CANH/CANL) Remote ON-OFF DERATING CURVE STATIC CHARACTERISTICS LOAD (%) VAC Input only LOAD (%) AMBIENT TEMPERATURE ( ) (HORIZONTAL) INPUT VOLTAGE (VAC) 60Hz
4 FUNCTION MANUAL.PMBus Communication Interface DBU-300 supports PMBus Rev.. with maximum 00KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details, please refer to the Installation Manual..Charging Curve By factory default, this charger performs the default curve which can be programmed via PMBus. To disable / enable the charging curve, change to a stage curve, a different curve frequently used for certain types of batteries in the industry, and so on, please refer to the Installation Manual. Default 3 stage charging curve Embedded 3 stage charging curves 3 Stage MODEL Description Vboost Vfloat CC(default) Start Vboost Default, programmable Pre-defined, gel batter 8 7. Vfloat 4V Charge Voltage Pre-defined, flooded battery A Pre-defined, AGM battery % Default, programmable Charge Current Color of LED Status Indicator Constant Current Constant Voltage stage stage stage 3 Orange Green Charger fail if charging time exceed charging timeout Suitable for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese). Float 3. Front Panel LED Indicators & Corresponding Signal at Function Pins 0% 48V Pre-defined, gel batter Pre-defined, flooded battery Pre-defined, AGM battery Note: When using this charger unit, please configured the system with recommended battery capacity defined by specification. Should battery capacity in use be much smaller so that user needs to set a low current for charging, under such condition it might cause higher current ripple A LED Green Orange Red Red (Flashing) Description Float (stage 3) Charging (stage or stage ) The LED will present a constant red light when the abnormal status (OTP, OLP, fan fail and charging timeout) arises. The LED will flash with the red light when the internal temperature reaches 60 ; under this condition, the unit still operates normally without entering OTP. ( In the meantime, an alarm signal will be sent out through the PMBus interface.) 4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE. CN EXTERNAL VOLTAGE (DC) PIN PV PIN4 -signal DBU DBU OUTPUT VOLTAGE(V) Non-Linear V EXTERNAL VOLTAGE (DC)
5 5. Output Current Programming (or, PC / remote current programming / dynamic current trim) The output current can be trimmed to 0~00% of the rated current by applying EXTERNAL VOLTAGE. Iout 00 CN EXTERNAL VOLTAGE (DC) PIN PC PIN4 -signal OUTPUT CURRENT (%) Non-Linear EXTERNAL VOLTAGE (VDC) 6. Remote ON-OFF Control The power supply can be turned ON/OFF individually or along with other units in parallel by using the "Remote ON-OFF" function. V PIN3 +5V-AUX switch Between Remote ON-OFF and +5V-AUX Power Supply Status Switch Short ON PIN4 Remote ON-OFF Switch Open OFF CN 7.Temperature Compensation PIN5 RTH+ NTC PIN6 RTH- To exploit the temperature compensation function, please attach the temperature sensor, NTC, which is enclosed with the charger, to the battery or the battery's vicinity. The charger is able to work normally without the NTC. CN Unit 5 6 NTC When multiple chargers are connected in parallel, please configure with the NTC as exhibited in the diagram. If the temperature compensation is not required, RTH+ (PIN5) and RTH- (PIN6) from each unit still need to be connected. Unit Alarm Signal Output There are alarm signals, DC OK and T-ALARM, in TTL signal form, on CN. These signals are isolated from output. The maximum sink current is 0mA. PIN5 DC OK PIN6 T-ALARM Application Circuit CN PIN GND-AUX
6 9.Current Sharing with Remote Sensing DBU-300 has the built-in active current sharing function and can be connected in parallel, up to units, to provide higher output power as exhibited below : The power supplies to be paralleled should use short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.V. The total output current must not exceed the value calculated by the following equation: Maximum output current at parallel operation=(rated current per unit) (Number of unit) 0.9 When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit) the current shared among units may not be balanced. CN500/SW Function pin connection PSU Parallel CN500 SW unit X ON unit V ON PSU CN500 SW V ON (V : CN500 connected ; X : CN500 not connected.) DBU-300 PSU DBU-300 PSU TB TB LOAD Fig DA DB (signal) DA DB (signal) DA DB (signal) DA DB (signal) PSU CN500 PSU CN500 If the lines of CN500 are too long, they should be twisted in pairs to avoid the noise. DA,DB and (signal) are connected mutually in parallel.
7 MECHANICAL SPECIFICATION Case No.56 Unit:mm CN CN LED SW 7 8 SVR 38 (TOP View) 3 I/P max (Bottom View) 3-M3 L= M4 L=5 Air flow direction 07 ψ6.5 -M3 -M4 L= Mounting Instruction Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque 5 6 M3 M mm 7mm Control Pin No. Assignment( CN) : HRS DF-6DP-DS or equivalent Mating Housing Terminal 6~8Kgf-cm 7~0Kgf-cm HRS DF-6DS or equivalent HRS DF-**SC or equivalent Mounting Surface Mounting Screw Chassis of DBU-300 Pin No ,8,9 0 3 Function +V-AUX GND-AUX +5V-AUX Remote ON-OFF DC-OK T-ALARM A0,A,A D0 PC PV (Signal) Description Auxiliary voltage output, 0.6~3.V, referenced to GND-AUX (pin). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by Remote ON-OFF. Auxiliary voltage output GND. The signal return is isolated from the output terminals ( & ). Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by Remote ON-OFF The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX. (Note.) Short (4.5 ~ 5.5V) : Power ON ; Open (-0. ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V. High (4.5 ~ 5.5V) : When the Vout 6V/3V ±V. Low (-0. ~ 0.5V) : When Vout 6V/3V ±V. The maximum sourcing current is 0mA and only for output. (Note.) DC OK is associated with battery low protection. High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. Low (-0. ~ 0.5V) : When the internal temperature is normal, and when Fan works normally. The maximum sourcing current is 0mA and only for output(note.) PMBus interface address lines. (Note.) DIP-switch interface lines for charging curve selection. (Note.) Connection for output current programming. (Note.) Connection for output voltage programming. (Note.) Positive output voltage signal. It cannot be connected directly to the load. 4 (Signal) Negative output voltage signal. It is for certain function reference; it cannot be connected directly to the load. 5 RTH+ Temperature sensor(ntc, 5KOhm) comes along with the charger can be connected to the unit to allow temperature 6 RTH- compensation of the charging voltage. Note: Non-isolated signal, referenced to the [(signal)]. Note: Isolated signal, referenced to GND-AUX.
8 AC Input Terminal Pin No. Assignment Pin No. Assignment Diagram Maximum mounting torque FG 3 3 AC/N AC/L 8Kgf-cm Control Pin No. Assignment( CN500) : HRS DF-8DP-DS or equivalent 7 Mating Housing HRS DF-8DS or equivalent 8 Terminal HRS DF-**SC or equivalent Pin No., 3, 4 5, Function DA DB (Signal) SDA SCL Description Differential digital signal for parallel control. Differential digital signal for parallel control. Negative output voltage signal. It is for local sense; and certain function reference; it cannot be connected directly to the load. Serial clock used in the PMBus interface. Serial clock used in the PMBus interface. Control Pin No. Assignment.(SW) Pin No., Function Terminal resistance Description SW is the selector of terminal resistor that is designed for DA/DB signals and parallel control function. INSTALLATION MANUAL Please refer to :
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Bauartgepruft Sicherheit egelma ge od o s be wac g www. tuv.com ID ~ 3W Front End Power System SELECTI GUIDE (Note.7) Single Unit: RCP-- - C Rack: RCP-U I Whole System: RCP-3KU I - - C SPECIFICATI - Single
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