PM50CLA120. APPLICATION General purpose inverter, servo drives and other motor controls PM50CLA120 FEATURE MITSUBISHI <INTELLIGENT POWER MODULES>

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1 FEATURE a) Adopting new th generation IGBT (CSTBT) chip, which performance is improved by 1µm fine rule process. r example, typical C b) I adopt the over-temperature conservation by Tj detection of CSTBT chip, and error output is possible from all each conservation upper and lower arm of IPM. c) New small package Reduce the package size by %, thickness by % from S-DASH series. φ 0A, Current-sense IGBT type inverter Monolithic gate drive & protection logic Detection, protection & status indication circuits for, shortcircuit, over-temperature & under-voltage (P- available from upper arm devices) Acoustic noise-less.kw/.kw class inverter application UL Recognized Yellow Card No.E806(N) File No.E801 APPLICATION General purpose inverter, servo drives and other motor controls PACKAGE LINES Dimensions in mm φ. MOUNTING HOLES 16 N P φ. 1. B U W 6-M NUTS (SCREWING DEPTH) Terminal code 1. UPC. UFO. UP. UP1. PC 6. FO. P 8. P1 9. WPC. WFO 11. WP 1. WP1 1. NC 1. N1 1. NC 16. UN 1. N 18. WN 19.

2 INTERNAL FUNCTIONS BLOCK DIAGRAM NC NC WN N1 N UN WP WP1 WPC WFO P P1 PC FO UP UP1 UPC UFO NC N W U P MAXIMUM RATINGS (, unless otherwise noted) INERTER PART CES ±IC ±ICP PC Tj Collector-Emitter oltage Collector Current Collector Current (Peak) Collector Dissipation Junction Temperature D = 1, CIN = 1 TC = C TC = C TC = C (Note-1) Ratings ~ +10 A A W C CONTROL PART Ratings D Supply oltage Applied between : UP1-UPC P1-PC, WP1-WPC, N1-NC CIN FO IFO put oltage Fault Output Supply oltage Fault Output Current Applied between : UP-UPC, P-PC WP-WPC, UN N WN-NC Applied between : UFO-UPC, FO-PC, WFO-WPC FO-NC nk current at UFO, FO, WFO, FO terminals ma

3 TAL SYSTEM Ratings CC(PR) Supply oltage Protected by D = ~ 16., verter Part, SC Tj = +1 C Start 800 CC(surge) Tstg iso Supply oltage (Surge) Storage Temperature Isolation oltage Applied between : P-N, Surge value 60Hz, nusoidal, Charged part to Base, AC 1 min ~ C rms THERMAL RESISTANCES Limits Min. Typ. Max. Rth(j-c)Q Junction to case Thermal verter IGBT (per 1 element) (Note-1) 0.6* Rth(j-c)F Resistances verter FWDi (per 1 element) (Note-1) 0.9* C/W Case to fin, (per 1 module) Rth(c-f) Contact Thermal Resistance 0.08 Thermal grease applied (Note-1) * If you use this value, Rth(f-a) should be measured just under the chips. (Note-1) TC (under the chip) measurement point is below. ( : mm) arm UP P WP UN N WN axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X Y Bottom view ELECTRICAL CHARACTERISTICS (, unless otherwise noted) INERTER PART CE(sat) EC ton trr tc(on) toff tc(off) ICES Collector-Emitter Saturation oltage FWDi rward oltage Switching Time Collector-Emitter Cutoff Current D = 1, IC = 0A CIN = 0 (Fig. 1) IC = 0A, D = 1, CIN = 1 (Fig. ) D = 1, CIN = 0 1 CC = 600, IC = 0A ductive Load (Fig.,) CE = CES, CIN = 1 (Fig. ) Limits Min. Typ. Max µs ma

4 CONTROL PART ID th(on) th(off) SC toff(sc) r U Ur IFO(H) IFO(L) Circuit Current put ON Threshold oltage put OFF Threshold oltage Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection Supply Circuit Under-oltage Protection Fault Output Current N1-NC D = 1, CIN = 1 *P1-*PC Applied between : UP-UPC, P-PC, WP-WPC UN N WN-NC Tj 1 C, D = 1 (Fig.,6) D = 1 (Fig.,6) D = 1 Trip level Detect Tj of IGBT chip Reset level Trip level Tj 1 C Reset level D = 1, FO = 1 (Note-) Minimum Fault Output Pulse tfo D = 1 (Note-) ms Width (Note-) Fault output is given only when the internal SC, & U protections schemes of either upper or lower arm device operate to protect it. Min Limits Typ Max ma A µs C ma MECHANICAL RATINGS AND CHARACTERISTICS Mounting torque Mounting torque Weight Main terminal Mounting part screw : M screw : M Limits Min. Typ. Max N m N m g RECOMMENDED CONDITIONS FOR USE CC D CIN(ON) CIN(OFF) fpwm tdead Supply oltage Control Supply oltage put ON oltage put OFF oltage PWM put Frequency Arm Shoot-through Blocking Time Applied across P-N terminals Applied between : UP1-UPC, P1-PC WP1-WPC, N1-NC (Note-) Applied between : UP-UPC, P-PC, WP-WPC UN N WN-NC Using Application Circuit of Fig. 8 r IPM s each input signals (Fig. ) Recommended value ± khz µs (Note-) With ripple satisfying the following conditions: dv/dt swing ±/µs, ariation peak to peak

5 PRECAUTIONS FOR TESTING 1. Before appling any control supply voltage (D), the input terminals should be pulled up by resistores, etc. to their corresponding supply voltage and each input signal should be kept off state. After this, the specified ON and OFF level setting for each input signal should be done.. When performing SC tests, the turn-off surge voltage spike at the corresponding protection operation should not be allowed to rise above CES rating of the device. (These test should not be done by using a curve tracer or its equivalent.) P, (U,,W) P, (U,,W) CIN (0) IN CIN (1) IN U,,W, (N) D (all) Fig. 1 CE(sat) Test U,,W, (N) D (all) Fig. EC Test a) Lower Arm Switching P CIN (1) CIN gnal input (Upper Arm) gnal input (Lower Arm) U,,W CS cc 90% trr 90% CE b) Upper Arm Switching CIN CIN (1) gnal input (Upper Arm) gnal input (Lower Arm) D (all) D (all) N P U,,W Fig. Switching time and SC test circuit N CS cc % % % % tc (on) tc (off) CIN td (on) tr td (off) tf (ton= td (on) + tr) (toff= td (off) + tf) Fig. Switching time test waveform CIN Short Circuit Current P, (U,,W) A Constant Current CIN (1) IN Pulse CE SC D (all) U,,W, (N) Fig. ICES Test toff(sc) Fig. 6 SC test waveform IPM input signal CIN (Upper Arm) 0 t IPM input signal CIN (Lower Arm) 0 t tdead tdead tdead : put on threshold voltage th(on) typical value, : put off threshold voltage th(off) typical value Fig. Dead time measurement point example

6 P D D IF k µ 0.1µ UP1 U UP UPC P1 P PC cc cc U + M D IF k µ WP1 W WP WPC UN cc cc W 0.1µ N IF k µ N cc D IF 0.1µ k µ N1 WN cc 0.1µ NC NC NC 1k : terface which is the same as the U-phase Fig. 8 Application Example Circuit NES FOR STABLE AND SAFE OPERATION ; Design the PCB pattern to minimize wiring length between opto-coupler and IPM s input terminal, and also to minimize the stray capacity between the input and output wirings of opto-coupler. Connect low impedance capacitor between the cc and GND terminal of each fast switching opto-coupler. Fast switching opto-couplers: tplh, tphl 0.8µs, Use High CMR type. Slow switching opto-coupler: CTR > 0% Use isolated control power supplies (D). Also, care should be taken to minimize the instantaneous voltage charge of the power supply. Make inductance of DC bus line as small as possible, and minimize surge voltage using snubber capacitor between P and N terminal. Use line noise filter capacitor (ex..nf) between each input AC line and ground to reject common-mode noise from AC line and improve noise immunity of the system.

7 PERFORMANCE CURES PUT CHARACTERISTICS (INERTER PART TYPICAL) D = COLLECTOR-EMITTER OLTAGE CE () COLLECTOR-EMITTER SATURATION OLTAGE CE (sat) () COLLECTOR-EMITTER SATURATION OLTAGE (S. ) CHARACTERISTICS (INERTER PART TYPICAL) D = COLLECTOR-EMITTER SATURATION OLTAGE CE (sat) () SWITCHING TIME ton, toff (µs) COLLECTOR-EMITTER SATURATION OLTAGE (S. D) CHARACTERISTICS (INERTER PART TYPICAL) 1 0. IC = 0A CONTROL SUPPLY OLTAGE D () SWITCHING TIME CHARACTERISTICS (TYPICAL) toff toff 0 ton CC = 600 D = 1 ductive load SWITCHING LOSS ESW(on), ESW(off) (mj/pulse) SWITCHING TIME tc(on), tc(off) (µs) 1 0 tc(off) tc(on) CC = 600 D = 1 ductive load SWITCHING TIME CHARACTERISTICS (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) ESW(on) ESW(on) ESW(off) ESW(off) 0 ESW(on) ESW(off) ESW(on) CC = 600 ESW(off) D = 1 ductive load 1 0 1

8 COLLECTOR RECOERY CURRENT IC (A) DIODE FORWARD CHARACTERISTICS (INERTER PART TYPICAL) D = REERSE RECOERY TIME trr (µs) DIODE REERSE RECOERY CHARACTERISTICS (INERTER PART TYPICAL) 0 trr trr 1 trr 1 trr CC = 600 D = 1 ductive load REERSE RECOERY CURRENT lrr (A) EMITTER-COLLECTOR OLTAGE EC () COLLECTOR RECOERY CURRENT IC (A) ID (ma) ID S. fc CHARACTERISTICS (TYPICAL) D = N-side P-side NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j c) 0 1 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (INERTER PART) ngle Pulse IGBT Part; Per unit base = Rth(j c)q = 0.6 C/W FWDi Part; Per unit base = Rth(j c)f = 0.9 C/W fc (khz) TIME (s)