DATASHEET AND OPERATING GUIDE TCS Series Thermistors

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1 DATASHEET AND OPERATING GUIDE TCS Series Thermistors CYLINDRICAL HEAD CYLINDRICAL HEAD THERMISTOR This ±1% thermistor is encapsulated in a polyimide tube, for assemblies where surface mounting or embedding the thermistor is required. Ideal for tight mounting spaces with 38 AWG nickel bifilar leads and a diameter of 0.5 mm by 3 mm. Thermal Resistance or Dissipation Constant is 0.2 mw / C. Thermal Time Constant is 200 msec. BEAD HEAD FEATURES AND BENEFITS Low Cost 1% Tolerance Cylindrical Head Ideal for Optical or Thin Surfaces & Small Laser Packages 3 Nickel Bifilar Leads Isolated Leads Provide Isolation from Metal Housing Bead Head Small Size - Conformally Coated Wide Resistance Range Available in Five Different R-T Curves 3 Solid Nickel Wire Leads Teflon Insulation Provides Isolation from Metal Housing BEAD HEAD THERMISTOR These ±1% thermistors are conformally coated, twolead thermistors for applications where embedding the thermistor is required. The coating is baked on phenolic for durability and long term stability. They have solid nickel wires with Teflon insulation to provide isolation when assembled in metal housings. Thermal Resistance or Dissipation Constant is 2-3 mw / C. Thermal Time Constant is 6-14 seconds. CONTENTS THERMISTOR SELECTION GUIDE PAGE 2 TCS10K5 RESISTANCE V. ERATURE 3 TCS610 RESISTANCE V. ERATURE 4 TCS620 RESISTANCE V. ERATURE 5 TCS650 RESISTANCE V. ERATURE 6 TCS651 RESISTANCE V. ERATURE 7 MECHANICAL SPECIFICATIONS 8 CERTIFICATION AND WARRANTY ORDERING INFORMATION PART NO TCS10K5 TCS610 TCS620 TCS650 TCS651 January 2019 DESCRIPTION 10 kω Thermistor, Cylindrical Head 10 kω Thermistor, Bead Head 20 kω Thermistor, Bead Head 50 kω Thermistor, Bead Head 100 kω Thermistor, Bead Head Pb RoHS Compliant e

2 THERMISTOR SELECTION GUIDE Thermistors allow for precise temperature measurements across a wide range of temperatures. As seen below, temperatures from -45 C up to 114 C can be measured. For a given thermistor, to accurately measure the voltage (which is related to the temperature, see the charts on the following pages), a bias current must be provided. Since the resistance of a thermistor varies as temperature changes, the bias current must be stable and consistent. In general, there are two commercially available bias current ranges, 10 or 100 µa. Choose the bias current and thermistor combination such that the sensor voltage remains above 0.3 V for the temperature range under consideration. When the sensor voltage falls below 0.3 V, the sensitivity of the measurement is decreased. For more information, see AN-TC14: Calibration Coefficients and Thermistor Selection. For optimum performance, system operating temperature should fall in the middle of the thermistor operating range, and within a single bias current range. Use the chart below to select the thermistor model best suited to your application. The following pages include complete resistance vs. temperature response charts for each thermistor model, as well as the Steinhart-Hart coefficients for each bias current range. Additional information about thermistors can be found in AN-TC11: Thermistor Basics. Techniques for installing thermistors can be found in AN-TC08: Mounting and Soldering Nickel-Lead Thermistors. THERMISTOR SELECTION GUIDE MODEL 25 C 10 µa BIAS CURRENT RANGE 100 µa BIAS CURRENT RANGE TCS10K5 * 10 kω -45 to +13 C -8 to +50 C TCS kω -45 to +13 C -8 to +50 C TCS kω -35 to +28 C +6 to +69 C TCS kω -18 to +49 C +25 to +92 C TCS kω -6 to +67 C +41 to +114 C * Cylindrical Head STEINHART-HART CALCULATION You can approximate the response of a thermistor with the Steinhart-Hart Equation. The A, B, and C values listed in the charts for each model apply to the following equation. The coefficients are optimized for the ranges covered by the reference currents. 1 = A + B x ln R + C x (ln R) 3, where R is in ohms and T is in Kelvin T

3 TCS10K5 10 kω Cylindrical Head 25 C RESISTANCE VERSUS ERATURE RESPONSE 10 µa Bias Current Temperature Range: -45 to +13 C 100 µa Bias Current Temperature Range: -8 to +50 C A E-03 A E-03 B E-04 B E-04 C E-08 C E

4 TCS kω Bead Head 25 C RESISTANCE VERSUS ERATURE RESPONSE 10 µa Bias Current Temperature Range: -45 to +13 C 100 µa Bias Current Temperature Range: -8 to +50 C A E-03 A E-03 B E-04 B E-04 C E-08 C E

5 TCS kω Bead Head 25 C RESISTANCE VERSUS ERATURE RESPONSE 10 µa Bias Current Temperature Range: -35 to +28 C 100 µa Bias Current Temperature Range: +6 to +69 C A E-04 A E-04 B E-04 B E-04 C E-08 C E

6 TCS kω Bead Head 25 C RESISTANCE VERSUS ERATURE RESPONSE 10 µa Bias Current Temperature Range: -18 to +49 C 100 µa Bias Current Temperature Range: +25 to +92 C A E-04 A E-04 B E-04 B E-04 C E-08 C E

7 TCS kω Bead Head 25 C RESISTANCE VERSUS ERATURE RESPONSE 10 µa Bias Current Temperature Range: -6 to +67 C 100 µa Bias Current Temperature Range: +41 to +114 C A E-04 A E-04 B E-04 B E-04 C E-08 C E

8 MECHANICAL SPECIFICATIONS TCS10K5 CYLINDRICAL HEAD THERMISTOR " [0.5 mm] 3.00" [76.20 mm] 0.20" [5.08 mm] 0.125" [3.17 mm] 3" Nickel Bifilar Leads Wire gauge = 38 AWG Dimensions shown are maximum. Exact dimensions vary. TCS BEAD HEAD THERMISTORS 3.00" [76.2 mm] 0.20" [5.08 mm] 0.095" [2.4 mm] 0.12" [3.04 mm] 3" Solid Nickel Wire Leads Wire gauge = 30 AWG Dimensions shown are maximum values. Exact dimensions vary

9 CERTIFICATION AND WARRANTY CERTIFICATION Wavelength Electronics, Inc. (Wavelength) certifies that this product met its published specifications at the time of shipment. Wavelength further certifies that its calibration measurements are traceable to the United States National Institute of Standards and Technology, to the extent allowed by that organization s calibration facilities, and to the calibration facilities of other International Standards Organization members. WARRANTY This Wavelength product is warranted against defects in materials and workmanship for a period of one (1) year from date of shipment. During the warranty period, Wavelength will, at its option, either repair or replace products which prove to be defective. WARRANTY SERVICE For warranty service or repair, this product must be returned to the factory. An RMA is required for products returned to Wavelength for warranty service. The Buyer shall prepay shipping charges to Wavelength and Wavelength shall pay shipping charges to return the product to the Buyer upon determination of defective materials or workmanship. However, the Buyer shall pay all shipping charges, duties, and taxes for products returned to Wavelength from another country. LIMITATIONS OF WARRANTY The warranty shall not apply to defects resulting from improper use or misuse of the product or operation outside published specifications. No other warranty is expressed or implied. Wavelength specifically disclaims the implied warranties of merchantability and fitness for a particular purpose. EXCLUSIVE REMEDIES SAFETY There are no user-serviceable parts inside this product. Return the product to Wavelength Electronics for service and repair to ensure that safety features are maintained. LIFE SUPPORT POLICY This important safety information applies to all Wavelength electrical and electronic products and accessories: As a general policy, Wavelength Electronics, Inc. does not recommend the use of any of its products in life support applications where the failure or malfunction of the Wavelength product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness. Wavelength will not knowingly sell its products for use in such applications unless it receives written assurances satisfactory to Wavelength that the risks of injury or damage have been minimized, the customer assumes all such risks, and there is no product liability for Wavelength. Examples of devices considered to be life support devices are neonatal oxygen analyzers, nerve stimulators (for any use), auto-transfusion devices, blood pumps, defibrillators, arrhythmia detectors and alarms, pacemakers, hemodialysis systems, peritoneal dialysis systems, ventilators of all types, and infusion pumps as well as other devices designated as critical by the FDA. The above are representative examples only and are not intended to be conclusive or exclusive of any other life support device. REVISION HISTORY DOCUMENT NUMBER: TCS REV. DATE CHANGE A January 2019 Initial Release The remedies provided herein are the Buyer s sole and exclusive remedies. Wavelength shall not be liable for any direct, indirect, special, incidental, or consequential damages, whether based on contract, tort, or any other legal theory. REVERSE ENGINEERING PROHIBITED Buyer, End-User, or Third-Party Reseller are expressly prohibited from reverse engineering, decompiling, or disassembling this product. NOTICE The information contained in this document is subject to change without notice. Wavelength will not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. No part of this document may be translated to another language without the prior written consent of Wavelength. 51 Evergreen Drive Bozeman, Montana (tel) (fax) Sales & Tech Support sales@teamwavelength.com techsupport@teamwavelength.com

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