Thermal shut-down protector Power good delay function Output voltage switching function (BS/CS) P by P OSC. Soft Start LDOIN SCP UVLO.
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1 LV5636VH DC/DC Boost converter for BS/CS antennas Application Note Ver Overview LV5636VH integrates 1ch DC/DC boost converter and 1ch LDO. It is suitable as the power supply for BS/CS antennas of LCD/PDP TV and BD recorders that require automatic recovery without IC destruction and malfunction when the output is short-circuited. 2. Function DC/DC boost converter Soft-start time: 2.6ms Pulse by pulse over-current limiter LDO Over-current limiter (Fold back) ALL Under-voltage lockout Power good Built-in output setting resistor Frequency 1MHz operation Short circuit protector (constant timer: 1.6ms) Thermal shut-down protector Power good delay function Output voltage switching function (BS/CS) 3. Block diagram and Application circuit VCC=12V DC/DC OUT () C5 C1 R1 VCC C4 IN VREG VREF OSC P by P SW L1 D1 DC/DC Boost Converter DC/DC OUT=16.5V/12.3V C2 R2 C6 Soft Start FB PGOOD R3 PGOOD SCP UVLO ILimit PGDLY C7 TSD =15.9V/11.7V IO=400mA C3 CTL CTL=H :15.9V setting CTL=L :11.7V setting 15V/11V Control SGND PGND LDO Figure 1: Block diagram and Application circuit Semiconductor Components Industries, LLC, 2013 December, /14
2 4. Evaluation Board Figure 2: Evaluation Board 4.1 Performance summary VCC input 12V output 15.9V / 11.7V Oscillation Frequency input CTL input V1 input Power Good Delay Time 1MHz High(2V): IC ON Low(0V): IC OFF High(2V): =15.9V Low(0V): =11.7V 2V 1.23s (C7=4.7uF) 2/14
3 4.2 Schematic VCC=12V F1 3.15A C1 4.7uF/ 25V C4 0.1uF 12 VCC L1 10uH NRS4018T (DC/DCOUT) PGOOD V1 PGDLY C5 R1 100pF 2.2kΩ R2 1kΩ C6 4700pF R3 10kΩ C7 4.7uF 5 IN 6 FB LV5636VH SW 14 D1 SB1003M3 8 PGOOD 2 9 PGDLY 1 4.7uF/ 25V C2 4.7uF/ 25V (DC/DCOUT) =16.5V/12.3V DC/DC Boost Converter =15.9V/11.7V High Enable 15V/11V CTL CTL SGND 7 PGND Fin 4.7uF/ 25V C3 4.7uF/ 25V LDO High:=15.9V Low:=11.7V Figure 3: Schematic of Evaluation Board 4.3 Bill of Materials Designator Quantity Description Value Tolerance Footprint Manufacturer Manufacturer Part Number C1 1 Capacitor,Ceramic,B 4.7uF/25V 10% 1206 MURATA GRM31CB31E475K C2 2 Capacitor,Ceramic,B 4.7uF/25V 10% 1206 MURATA GRM31CB31E475K C3 2 Capacitor,Ceramic,B 4.7uF/25V 10% 1206 MURATA GRM31CB31E475K C4 1 Capacitor,Ceramic,B 0.1uF/50V 10% 0603 MURATA GRM188B31H104K C5 1 Capacitor,Ceramic,CH 100pF/50V 5% 0603 MURATA GRM1882C1H101J C6 1 Capacitor,Ceramic,CH 4700pF/50V 10% 0603 MURATA GRM188B11H472K C7 1 Capacitor,Ceramic,B 4.7uF/10V 10% 0805 MURATA GRM219B31A475K D1 1 Diode,Schottky 30V/1A - MCPH3 ON Semiconductor SB1003M3 F1 1 Fuse Resistor 3.15A KOA TF16AT3.15TBK L1 1 Power Inductor 10uH 20% 4.0x4.0 TAIYO YUD NRS4018T 100MDGJ R1 1 Chip Resistor 2.2kohm 1% 0603 KOA RK73H1JTTD223 R2 1 Chip Resistor 1kohm 1% 0603 KOA RK73H1JTTD103 R3 1 Chip Resistor 10kohm 1% 0603 KOA RK73H1JTTD104 U1 1 DCDC and LDO Driver - - HSSOP-14 ON Semiconductor LV5636VH 3/14
4 4.4 Test Procedure Suggested equipment: Current limited DC Power Supply (e.g. ADVANTEST R6243 DC Voltage Current Source/Monitor) 2pcs Digital Multimeter (e.g. ADVANTEST R6452 Digital Multimeter) 2pcs Multifunction Generator (e.g. NF WF1974) 2pcs Electronic Load (e.g. FUJITSU ACCESS LIMITED Electric Load EUL-150αXL) 1pc Oscilloscope (e.g. LeCroy WaveRunner) 1pc PGDLY PGOOD V1 2V Current limited DC Power Supply Hi Multifunction Generator Multifunction Generator Lo Current limited DC Power Supply Lo 12V Hi CTL VCC IO Digital Multimeter Electronic Load + - Digital Multimeter GND Figure 4: Test setup Procedure: (1) Connect the test setup as shown in Figure 4 (2) Apply 12Vdc to VCC. (3) Apply 2Vdc to V1. (4) Apply Low level (0V) or High level (2V) signal to CTL. (5) Apply Low level (0V) signal to. (6) Check that =0[V] and =0[V]. (7) Apply IO(load)=0[A] to. (8) Apply High level (2V) signal to. (9) If CTL state = Low, Check that =12.3[V] and =11.7[V] If CTL state = High, Check that =16.5[V] and =15.9[V] (10) Set IO to desired level, 0[mA] 410[mA], and measure voltage and voltage. (11) Change CTL level to High or Low. And Confirm (9) and (10). (12) Apply Low level signal to. (13) Turn off IO(load). (14) Turn off VCC, V1, CTL and. 4/14
5 [V] [V] [V] [V] 4.5 Reference data (Ta=25 C, VCC=12V, V1=2V) Line Regulation (Load from ) CTL=Low (DC-DC boost converter output) VCC VCC IO=10mA IO=10mA 12.0 IO=410mA IO=410mA VCC [V] VCC [V] CTL=High (DC-DC boost converter output) VCC VCC IO=10mA IO=10mA 16.0 IO=410mA IO=410mA VCC [V] VCC[V] 5/14
6 [V] [V] [V] [V] Load Regulation (Load from ) CTL=Low (DC-DC boost converter output) IO IO IO [ma] IO [ma] CTL=High (DC-DC boost converter output) IO IO IO [ma] IO [ma] 6/14
7 Output waveform CTL=Low, IO=0A( load) (DC-DC boost converter output) CTL=Low, IO=400mA( load) (DC-DC boost converter output) CTL=High, IO=0A( load) (DC-DC boost converter output) CTL=High, IO=400mA( load) (DC-DC boost converter output) 7/14
8 [V] [V] Start-up and Stop waveform VCC=12V, CTL=Low, IO=400mA( load) Start-up Stop [2V/div] [2V/div] (DC-DC output) Time 1ms/div (DC-DC output) Time 1ms/div VCC=12V, CTL=High, IO=400mA( load) Start-up Stop [2V/div] [2V/div] (DC-DC output) Time 1ms/div (DC-DC output) Time 1ms/div LDO current limit operation CTL=Low CTL=High 15 -IO 20 -IO IO [ma] Ta=-40 Ta=25 Ta=85 Ta= IO [ma] Ta=-40 Ta=25 Ta=85 Ta=125 8/14
9 Output waveform at CTL switching (High/Low) load =39Ω CTL [2V/div] Low High Low (DC-DC output) 16.5V 12.3V 15.9V 12.3V 11.7V 11.7V Time 2ms/div Load transient response (Load from ) CTL=High, load =39Ω 390Ω IO(load) [0.5A/div] (DC-DC output) [1V/div] Load=39Ω 16.5V Load=390Ω [1V/div] 15.9V IO rise time: 200ns Time 500us/div IO fall time: 280ns CTL=High, =GND Short Open (DC-DC output) 16.5V 15.9V 0V Time 1ms/div Short Open 9/14
10 PGOOD operation waveform =GND short, : Low High [2V/div] PGDLY [0.5V/div] PGOOD [2V/div] V REF =1.26V Time 500ms/div T PGDLY 1.23s DC-DC boost converter Gain & Phase frequency response CTL=High(DC-DC output =16.5V), IO=400mA( load) Phase Margin = 50deg 10/14
11 4.6 Board Layout Top-Side Bottom-Side Board size: 63.0mm 38.5mm 11/14
12 5. Detailed description 5.1 Start-up and Stop Diagram 16.5V 15.9V 12V(=VCC) 0V CTL state = High Softstart 2.6ms 4.0ms 200us Delay for initialization DC/DC boost output () LDO output () Time 5.2 Power Good Delay Power good notifies that the output voltage of LDO is within the range of the setting voltage. The output is judged to be power good when both outputs are 85% or higher compared to the setting voltages. If the output voltage falls below 85%, PGOOD output becomes H L(No Good). At Good No Good, delay time can be set. To define Power Good delay time (T PGDLY ), you need to calculate a value of PGDLY capacitor (C7) using the following formula. T PGDLY = C7 V REF I PGDLY where, V REF = 1.26 V (typical) I PGDLY = 4.8 ua (typical) 5.3 Inductor In DCDC boost converter, the current as shown in the figure on the right-hand side flows through inductor. DCDC boost converter output voltage (VOUT) is given by the following expression. VOUT = VIN 1 - D IL IL_AVG ΔIL ΔIL where, VIN : Input voltage D : Power MOSFET ON Duty, D = Ton T Ton : Power MOSFET ON Time T : Switching period, T = 1 f OSC f OSC : Switching frequency = 1 MHz (typical) Ton Toff T =1/fOSC Ton : Switching On Time Toff : Switching Off Time t 12/14
13 Ripple current of the inductor (ΔIL) is given by the following expression. where, ΔIL = VIN D 2 L f OSC = L : Inductance value of L1 VIN Ton 2 L At the maximum output load (IOmax), the peak of the inductor current (ILpeak) is given by where, ILpeak = IL_AVG[max] + ΔIL IL_AVG[max] : The average of inductor current at the maximum output load Select an inductor (L1) which can permit ILpeak. If ΔIL is higher than the average inductor current, the mode is switched to Discontinuous Mode. 5.3 Input capacitor RMS ripple current of the input capacitor (C1,C4) is given by Irms(Cin) = VIN D L f OSC Select the input capacitor which can be low ESR and enough capacitance value to supply the stable voltage to VCC pin. 5.4 Output capacitor for DCDC boost converter RMS ripple current of the output capacitor (C2) for DCDC boost converter is given by where, Irms(Cout) IO IO : Output load VOUT - VIN VIN When VIN is minimum and IO is maximum, Irms(Cout) is maximum. Select the output capacitor which can permit the maximum Irms(Cout). Use the capacitor which has enough margin to the maximum rating. 5.5 Rectifier diode for DCDC boost converter Use the Schottky Diode as rectifier diode for DCDC boost converter. Make sure that the diode meets the following 3 conditions: 1) rated reverse voltage of the diode is higher than output voltage, 2) rated average current is higher than maximum load current and 3) rated surge forward current is higher than peak inductor current. 13/14
14 5.6 Phase compensation for DCDC boost converter To stabilize DCDC boost converter by phase compensation, you need to cancel double pole (-180deg) caused by LC with 2 zeros (+90deg 2). Set the frequency of 2 zeros near the LC resonance frequency. VCC DCDC OUT SW L1 C2 DCDC OUT RC C5 R2 C6 RA IN - VREF + RB Error Amp. FB PWM Comp. RA,RB,RC: Built-in Resistor RA = 125kΩ (typical) LC resonance frequency Zero 1 1 fr = [Hz] fz1 = 2π L1 C2 2π C5 RA 1 fz2 = 2π C6 R2 [Hz] [Hz] 14/14
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