LINCO MEASUREMENT MODEL CP-2B MASTER METER PROVER COUNTER INSTRUCTION MANUAL

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1 LINCO MEASUREMENT MODEL CP-2B MASTER METER PROVER COUNTER INSTRUCTION MANUAL ENGINEERED AUTOMATED SYSTEMS DESIGNERS ENGINEERS MANUFACTURERS SALES REPRESENTATIVES 4580 W. HWY 80 P.O. BOX 4096 MIDLAND, TEXAS PHONE (432) FAX (432)

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3 Version = Nov. 18, 2004 INTRODUCTION: The Model CP 2B Prover Counter may be used for proving, counting or totalizing applications. Completely self-contained, it requires no accessory equipment other than connection to a transducer, such as a photo pulser, turbine meter, tachometer, magnetic pickup or other device which delivers a pulse or sine wave output. The Model CP-2B accepts high speed pulses using either a balanced input for inherent noise reduction or an unbalanced input. These pulses are processed using a high sensitivity input amplifier and displayed using high speed integrated circuits and a long life liquid crystal display. A sensitivity adjustment (VR1) is included in the unit to remove unwanted noise. For proving, internal gating circuits are provided to automatically start and stop the counter. Counts may be accumulated if desired and all gate and reset functions may be controlled remotely. The CP-2B Prover Counter will operate from either a 120 VAC power or a 12 VDC power source(negative ground) and provide a +12vdc regulated voltage for operation of a photo pulser. The use of all solid state circuitry provides inherent reliability and compactness.

4 WARRANTY Linco Measurement, Inc., warrants manufactured instruments to be free from defective material or factory workmanship and agrees to repair such instruments which, under normal use and service, disclose the defect to be the fault of our manufacturing. Our obligation under this warranty is limited to repairing any instrument which proves to be defective when returned within 90 days from the date of original purchase, and providing the serial number has been made known to us promptly for our records. The manufacturer does not assume any liability for direct, indirect or consequential damages whether or not arising from any defect in or the testing, repair, replacement or use of this instrument. This warranty does not apply to any of our products which have been repaired or altered by unauthorized persons or service stations in any way so as, in our judgment, to insure their stability or reliability or have had the serial number altered, defaced, or removed. Neither does this warranty apply to any of our products which have been connected, installed or adjusted in any way other than in accordance with the instructions furnished by us. Accessories, not of our manufacture, used with this product, are not covered by this warranty. This warranty is in lieu of all other warranties expressed or implied, and no representative or person is authorized to assume for us any other liability in connection with the sale of our products. RETURNING EQUIPMENT FOR REPAIR: Before returning any equipment for service, under warranty or otherwise, the factory must first be contacted giving the nature of the trouble. Instructions will then be given for either correcting the trouble or returning the equipment. Upon authorization, this equipment should be forwarded, prepaid, directly to Linco Measurement, Inc. repair service station in your locality. All correspondence pertaining to repairs should be directed to: Linco Measurement, Inc. Repair Service P. 0. Box 4096 Midland, Texas 79704

5 SECTION I - SPECIFICATIONS CP-2B Frequency Range Hz KHz. for pulse input. 10 Hz. 10 KHz. for sine wave input. Inputs Balanced, common mode noise rejecting. Unbalanced. Sensitivity millivolts RMS up to 3000 HZ, rolling off to 90 millivolts at 10,000 HZ. Accuracy Plus or minus one count. Count Capability ,999 counts. Readouts Liquid crystal with.35 inch high character size, easily read to a distance of 15 feet. Operating Modes Front panel selection of count prove, test or flow rate modes. Remote Provisions All gate circuits and counter reset may be operated remotely. Gate Delay Selectable with two jumpers. Range.5 to 2.5 seconds. Power Requirements volts AC, 50 to 60 HZ or 12 to 15 volts DC, 1 amp. Operating Temperature o F. to +158 o F. Size inches wide, 3.06 inches high (excluding removable feet), 8 inches deep (excluding front panel controls and rear connectors). Weight pounds

6 SECTION II - CONTROLS NOTE: Refer to installation and panel layout, drawing number CP 2B located in back of this manual. All switch controls are located on the front panel of the Model CP-2B counter. There is a sensitivity control on the back panel. There are four switches which select the mode of operation. These are the POWER Switch (SI), METER - HOLD -FLOW RATE Switch (S2), PROVE -P-TEST Switch (S3), and RESET Switch (S4) and the Xl - X2 Switch (S5). There are also two indicator LED s. Power on LED indicates there is power to the counter. The GATE switch LED illuminates momentarily when the internal gate turns off or on. POWER Switch (S1): Placing the power switch in the POWER ON position supplies power to the instrument when connected to 120 VAC or l2vdc. When the power switch is on it will be indicated by the Power On LED and numerals appearing on the LCD display. The power switch also controls the external 12 VDC regulated power supplied at the input connector. METER HOLD FLOW RATE Switch (S2): This switch selects the signals coming into the count circuits. When S2 is placed in the METER position, the counter will receive the signal coming in on the INPUT connector. With S2 placed in the HOLD position, the counter will not count and the display will hold last total of counts. The gate circuit will not operate the counter while S2 is in this position. Placing S2 in the FLOW RATE position will sample the meter pulses and provide a flow rate indication in barrels per hour on standard meters that provide 8400 pulses per barrel or 200 pulses per gallon. PROVE - P-TEST Switch (S3): This three position switch selects the proper internal gate switches to control the count length. Placing S3 in the PROVE position, the first detector switch turns the count gate on and the second detector switch inhibits the counts. When S3 is placed in the center position, the internal gate circuit is turned on allowing the counter to totalize all incoming signals indefinitely. Placing S3 in the P-TEST position will enable the 1000 pulse per revolution test of the photo pulser and the totalizer.

7 RESET Switch (S4): Pressing down the RESET switch zeroes the display and inhibits all incoming signals until released. Xl X2 Switch (S5): The Xl position counts the pulses as they come in times one. The X2 position uses positive and negative transitions on the meter pulses to double the incoming pulse stream for times two.

8 SECTION III INSTALLATION Installation of the Model CP-2B Prover Counter is straight forward. It s small size, light weight and ability to operate from 12 VDC power makes portable usage exceptionally convenient. Location: Proper installation practice requires that the Prover Counter, transducer and connecting cable be located in an area where strong magnetic fields do not exist. Heavy motors, transformers, and similar equipment should be avoided. Electrical Connections: The electrical wiring required will depend on the transducer used, the type of operation desired and the power available. Reference should be made to Drawing No. CP-23 PROVER COUNTER (located on back page of this manual) for typical installations. In certain operations, it may be desirable to provide two power connectors, one wired for 120 VAC and one for 12 VDC. As shown on the drawing for pick up coils, signal connections should be run in shielded wire with the shield connected ONLY at the Prover Counter connector. Wire size of #22 gauge or larger is ample for distances of 1000 feet or less. For distances up to 2500 feet #18 gauge wire should be used. CAUTION: Use care in wiring the connectors as improper connections may damage the instrument. NEVER CONNECT ANY VOLTAGE to the input or control connector. In a typical photo pulser installation, cable runs between the photo pulser and the Prover Counter should be limited to 250 feet or less and the +12 volt connections should use #18 gauge wire. Longer runs will result in voltage drop in the wire which may adversely affect the operation of the photo pulser. CAUTION: The plus 12 VDC power available at the input connector should NEVER be shorted to ground. This may result in damage to the power supply or circuit board.

9 SECTION IV OPERATION To operate, the Model CP-2 Prover Counter should be connected to a source of power and the power switch S1 placed in the Power On position. Counting And Totalizing: Counting and totalizing applications are accomplished by furnishing a signal on the SIGNAL connector in accordance to the installation drawing. Place S2 in the METER position and S3 in the FLOW position. This enables the counter to count continuously. Proving: Proving is accomplished with the S2 switch set to METER and the S3 switch set to the PROVE position. Pressing the reset switch S4 will reset the counter to zero and close the internal gate. When the first detector switch closes, the gate LED will momentarily flash and the internal gate will open allowing the signal from the transducer to be counted. Closure of the second detector switch will close the internal gate stopping the count, and again the gate LED will flash. The count may be accumulated over several runs or reset to zero using the reset switch. The P-TEST position is used to verify the proper operation of all internal counting and gating circuits as well as the external photo pulser. In this position the internal gate is controlled by the one pulse per revolution switch in the photo pulser. Typical photo pulsers provide 1000 pulses per revolution and proper operation is evidenced by the Prover Counter counting in groups of 1000 (plus or minus one count). S2 must be in the meter position to obtain this function. Flow Rate: Setting the S2 switch to the FLOW RATE position and placing the S3 switch to the FLOW position, flow rate will be displayed in barrels per hour provided the meter signal outputs 8400 pulses per barrel or 200 pulses per gallon. Gate Delay: The gate delay is programmable by adding jumper plugs to J1 and J2. Without any jumpers the delay is.5 second, with jumper J1 in, the delay is 1.5 seconds and with jumpers J1 and J2 in, the delay is 2.5 seconds. This delay is to prevent false trigger signals from starting or stopping the prover counter. This is more common on piston type provers or provers operating at low flow rates. Sensitivity: The sensitivity of the high level input meter signal can be adjusted by the control VRl.

10 SECTION V - TROUBLE SHOOTING Fuses: In the event of complete loss of instrument function when operating on AC power, the fuse (Fl) or (F2) if DC powered should be checked and if defective, replaced. If all indications show that the instrument is functioning properly but no signals from a photo pulser are being received, check the fuse (F3) and if defective, replace. Disassembly: Disconnect the instrument from power source and remove 2 counter sunk screws from the bottom. Pull the upper and lower halves apart to obtain access to the power supply terminal strip and the logic board. Reassembly is accomplished in the reverse manner taking care that front and rear panels slide into slot of case properly and no wires are pinched.

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