Scotchlite Reflective Graphic Film

Transcription

1 Product Bulletin 5000 Release G, Effective March 2008 See Bulletin Change Summary at end of Bulletin Scotchlite Reflective Graphic Film 5000 and IJ5000 For Piezo Inkjet, Screen and Electrostatic Printing Product Description Recommended Types of Graphics and End Uses Limitations of End Uses Unsuitable End Uses for This Film These are permanent, retroreflective films that are well suited for short-term emblems, commercial vehicle markings, stickers and non-regulated industrial signage. They are durable and flexible with superior angularity. They can be piezo inkjet, screen or electrostatically printed. When constructed and used as described in this Bulletin, these types of graphics and end uses may be warranted by the 3M MCS Warranty. Please read the entire Bulletin for details. Most commercial vehicle or fleet graphics Non-regulated industrial signage Emblems and stickers 3M specifically does not recommend or warrant the following uses, but please contact us to discuss your needs or recommend other products. Graphics applied to: - Corrugated or highly irregular surfaces or to sharply raised areas like huck bolts - Substrates with compound curves - Substrates that do not have a clean, smooth surface or have poor paint-to-substrate adhesion - Stainless steel - Flexible substrates - Buses Graphics regularly subjected to gasoline vapors or spills such as gas pumps, automobile fuel-tank ports or top-feeding petroleum tankers. Graphics made for automotive Original Equipment Manufacturers (OEM); contact 3M Automotive Division at for alternatives. Compatible Products 3M Graphic Materials Screen Printing For film only Electrostatic Imaging For film only Piezo Inkjet Printers and Inks For film IJ only This Bulletin provides details about the base film and construction options and warranty. Additional specific information about compatible products can be found in the Product and Instruction Bulletins listed in 3M Related Literature at the end of this bulletin. 3M Screen Printing Ink Series M Screen Printing UV Ink Series M Scotchlite Screen Printing Ink Series 2900 Scotchprint Toner Series 8700/8800 3M Trident Transfer Paper 3M Printer 2000 Ink Series Printer 3M Piezo Inkjet Ink Series 1500v2 EFI VUTEk Printers 3M Piezo Inkjet Ink Series 4600 HP Scitex Pressjet-W Printer 3M Piezo Inkjet Ink Series 4800 HP Scitex TJ8300 Series Digital Press 3M Piezo Inkjet Ink Series 6000 Océ Arizona 30s Printer For the best results, order films for the Scitex printer on a forward wound 6-inch core. Product Bulletin

2 Graphic Protection Options 3M Screen Print Gloss Clear 1920DR 3M Screen Print UV Gloss Clear 9720i 3M Scotchlite Screen Print Gloss Clear 2920DR 3M Screen Printing Gloss Clear 9800CL 3M Screen Print Clear 8920 ES 3M Scotchcal Luster Overlaminate M Scotchcal Matte Overlaminate M High Gloss Graffiti Resistant Overlaminate 8912 ES not for use on rivets 3M Scotchcal Optically Clear Overlaminate 8914 Characteristics Other Products 3M Prespacing Tape SCPS-2 3M Prespacing Tape SCPS-53X 3M Premasking Tape SCPM-3 3M Premasking Tape SCPM-44X 3M Scotchlite Edge Sealer 4433 These are typical values for unprocessed product; processing may change the values. Contact your 3M representative for a custom specification. Physical Characteristics Characteristic Value Material Vinyl Film color White Typical retroreflectivity 75 candlepower at -4 entrance angle and 0.2 observation angle. Note: An overlaminate is required for electrostatically-imaged graphics to complete the reflective properties of the graphic; it is also required for a warranty. Retroreflectivity definition Thickness Adhesive type Adhesive color Liner Chemical resistance Flammability The typical coefficient of retroreflection defined in Physical Characteristics is measured at a -4 entrance angle and a 0.2 observation angle. It is expressed in candlepower per footcandle per square foot (candela/lux/square meter) per ASTM 810. The entrance angle is formed by a light beam striking the surface at a point and at a line that is perpendicular to the surface at the same point. An observation angle is formed by the light beam striking the reflective surface and returning to the observer. From 800 feet (249 meters), a motorist normally views a graphic at a 0.2 angle. With adhesive: 6 mils (0.15 mm) Pressure-sensitive White Polyethylene-coated layflat liner Resists mild alkalis, mild acids, and salt Excellent resistance to water (this does not include immersion) Call , Option 2, for information Product Bulletin

3 Application Characteristics Characteristic Value Finished graphic application recommendation Service temperature range Graphic removal Surface type: Flat, with and without rivets; simple curves Substrate type: Etched aluminum, FRP, painted metal Application temperature: 32 to 85 F (0 to 30 C) air and substrate Application method: Dry -30 to +200 F (-34 to +93 C) None; permanent Warranty Information 3M MCS Warranty for Finished Graphics The warranty given in the Product Bulletin that is current at the time you purchased the film is the one that 3M will honor. The warranties in the following table(s) are for finished graphics exposed in a vertical exposure in the United States except the Desert Southwest. See the warranty sections following this table for additional information. Veh = Fleet & Commercial Vehicle Graphics Out = Outdoor Signage In = Indoor Signage Piezo Inkjet Graphics For film IJ only Vertical Orientation, Warranty in Years Ink Series 1500v Printer VUTEk 150, 2360/ 3360, 3300/5300, 3000/5000 Pressjet-W TJ8300 ColorSpan 5400uv Graphic Protection Veh Out In Veh Out In Veh Out In Veh Out In DR UV i Screen Print Graphics For film only Ink Series Graphic Protection Veh Out In Veh Out In Veh Out In DR UV i CL Electrostatic Printed Graphics For film only Toner 8700 Graphic Protection Veh Out In DR Product Bulletin

4 3M MCS Warranty for Graphics in a Non-Vertical or Desert Southwest Orientation Use the years of warranted durability indicated in the previous warranty tables for your graphic construction and the following formulas to determine other durabilities. Percentage of U.S. Exposure Vertical Exposure Example U.S. Non-vertical 50% (0.5) 0.5 x 1.5 years = 0.75 years Desert Southwest - Vertical 70% (0.7) 0.7 x 1.5 years= 1.05 years Desert Southwest - Non-vertical 35% (0.35) 0.35 x 1.5 years = 0.52 years Warranty Details and General Exceptions Definitions Vertical Exposure face of graphic The face of the graphic is + 10 from vertical. Non-vertical Exposure face of graphic The face of the graphic is greater than 10 from vertical and greater than 5 from horizontal. Desert Southwest Signs Fleet vehicle Standard vehicle Graphic Performance Life Application Outside the U.S. Graphics Made with Components Not Sold or Recommended by 3M Rivets Graphics exposed to solar energy more than half of the time in Arizona, New Mexico and the desert areas of California, Nevada, Utah and Texas. A detailed map is available at 3Mgraphics.com under Warranties. Graphics applied outdoors and exposed to the elements. Straight trucks and trailers used in commercial fleets. Buses, vans, automobiles, recreational vehicles unless otherwise noted. The actual performance depends on the: Correct combination of 3M-recommended graphics products Ink formulation (screen printing) Adequate ink drying (solvent inks) and UV curing (ultra-violet cured inks) Selection and preparation of the substrate Surface texture Application methods Angle and direction of sun exposure Environmental conditions Cleaning or maintenance methods Contact the 3M organization for that country. The 3M warranty does not cover finished graphics made with other manufacturers' inks, film, graphic protection and/or application tapes. The user is solely responsible for the graphic appearance, performance and durability of graphic constructions that include non-3m graphic products. This film will tent around rivets, which is not covered by any 3M warranty. Product Bulletin

5 Application to Glass Graphic Protection Warranty and Limited Remedy Piezo Inkjet Printing Ink Total Ink Coverage 3M accepts no liability for glass breakage when using this film for window graphics. See Instruction Bulletin 5.1 for details. All fleet graphics, all graphics printed with four-color screen print ink, all electrostaticallyimaged graphics and any other graphics subjected to abrasion or mild chemicals must be protected with a clear coat or an overlaminate. Screen printed vehicle graphics printed with UV ink series 9800 must have a UV clear coat in order to be warranted. Abrasion damage and gloss loss are not covered. Overlaminates must be cold roll applied. See Instruction Bulletin The following is made in lieu of all other express or implied warranties, including any implied warranty of merchantability or fitness for a particular purpose or implied warranty arising out of a course of dealing, custom or usage of trade: all 3M products are warranted to be free of defects in materials and manufacture at the time of shipment and to meet the specifications stated in this Product Bulletin. 3M will replace or refund the price of any 3M materials that do not meet this warranty within the specified time periods. These remedies are exclusive. In no case shall 3M be liable for any direct, indirect, or consequential damages, including any labor or non-3m materials charges. See the Graphics Market Center Warranty Brochure, which gives the terms, additional limitations of the warranty, if any, and limitations of liability. Always read and follow the ink manufacturer's written instructions on usage. Do not exceed the recommended total ink coverage for the ink series used on this film. Too high a total physical ink amount on the film results in media characteristic changes, inadequate drying, overlaminate lifting, and/or poor graphic performance. Refer to the Product & Instruction Bulletin for the ink system being used for additional details about total ink coverage. Note: Particularly with ink series 4600, be sure to check the consistency of color on reflective film as it may appear different in daytime and nightime lighting. Ink Series 1500v2 270% % % % Maximum Total Ink Coverage Screen Printing Formulations and processing conditions can affect ink durability. Refer to the Product and Instruction Bulletins for your ink for limitations and proper usage. Graphic protection can improve the appearance, performance and durability of your graphic. A clear coat also prevents chalking on unprinted films. Whether you apply screen print clears with traditional screening methods or roller coating, use equipment designed to handle high viscosity materials and make sure the coating is evenly applied to the specifications in the clear's Instruction Bulletin. Ink series 1900 and some colors in ink series 9800 are opaque. Be aware that opaque ink can prevent the film from retroreflecting in the screen printed areas. Ink series 2900 and the transparent colors from ink series 9800 are good choices when retroreflection is important in the screen printed areas. Electrostatic Printing Refer to Product Bulletin Trident and Instruction Bulletin 4.7. Apply graphic protection. Product Bulletin

6 Cutting Minimum Cutting Heights Application Tapes When to Use Premasking Tape When to Use Prespacing Tape How to Select a Tape Screen Printing The following are common cutting methods for this film. See Instruction Bulletin 4.1 for details. Hot kiss cutting Drum-type electronic cutting Flat-bed electronic cutting Guillotine Hand cut Cold and hot steel-rule die cutting Based on cutting and weeding evaluations that used Helvetica medium upper case, the recommended minimum cutting height for text is 3 inches (0.95 cm) and 3/8 inch stroke width. Because of the differences in electronically-controlled cutting equipment and font characteristics, users should determine their own cutting and weeding capability. As an application aid to increase stiffness, and prevent stretching and damage during application. When little or no liner is exposed. Hold cut and weeded letters or graphics in registration after removing the film liner. Protect cut graphic parts from scratching or damage during application. Use when large amounts of liner are exposed. Determine whether you want to premask the graphic or prespace cut pieces of film such as letters. Then locate the graphic protection on your graphic in the table below, and use the corresponding tape. See Instruction Bulletin 4.3 for complete details. EXAMPLE: If you are using piezo inkjet series 1500v2 and the film is protected by overlaminate Refer to the Warranty tables on page 3 to determine the Graphic Protection options approved for your ink/toner series. Graphic Protection 9720i 9720UV Application Tape Ink or Toner 1920DR 2920DR 9800CL 8519 Premasking SCPM Prespacing SCPS Premasking SCPM-44X 9800 Prespacing SCPS-53X Piezo Inkjet Application Tape Piezo Inkjet 1920DR 9720i 9720UV 8519 Premasking SCPM-3 Prespacing SCPS 2 All 3M Solvent Premasking SCPM-44X Piezo Inkjet Series Prespacing SCPS-53X Electrostatic Application Tape Toner 1920DR Premasking SCPM-3 Prespacing SCPS Premasking SCPM-44X Prespacing SCPS-53X Product Bulletin

7 Application and Installation Cleaning Graphics Removal Adhesive Rivets Install the film using the dry application method and make sure the substrate is dry. Moisture/condensation on the substrate prevents good adhesion. Avoid over-handling or creasing the film, which can result in a bruised appearance. Refer to the 3M Related Literature section, located at the end of this bulletin, for a list of the Instruction Bulletins that may be needed to apply or install this film. This film has a pressure-sensitive adhesive. It bonds to the surface even with light pressure and cannot be repositioned. This film will tent when applied over rivets. If the rivets are closely spaced, the film will bridge between rivets. Tented or bridged film may fail prematurely, which is not covered by any 3M warranty. For the best appearance and durability, 3M recommends cutting around the rivet and then re-squeegeeing around the rivet. Use a cleaner designed for high-quality painted surfaces. The cleaner must be wet, nonabrasive, without strong solvents, and have a ph value between 3 and 11 (neither strongly acidic nor strongly alkaline.) Refer to Instruction Bulletin 6.5 for general maintenance and cleaning information. This is a permanent film. Shelf Life, Storage and Shipping Shelf Life Total shelf life: 2 years Up to 2 years unprocessed, OR process within 1 year and apply within 1 year of processing Storage Conditions 40 to 100 F (4 to 38 C) Out of sunlight Clean dry area Original container Bring the film to print room temperature before using Shipping Finished Graphics Flat, or rolled printed side out on 5 inch (13 cm) or larger core. This helps prevent the application tape, if used, from popping off. Processed film may block if wound too tightly. Health and Safety 3M Related Literature CAUTION When handling any chemical products, read the manufacturers' container labels and the Material Safety Data Sheets (MSDS) for important health, safety and environmental information. To obtain MSDS sheets for 3M products go to 3M.com/MSDS, or by mail or in case of an emergency, call or When using any equipment, always follow the manufacturers' instructions for safe operation. Before starting any job, be sure you have the most current Product and Instruction Bulletins. The information in 3M Product and Instruction Bulletins is subject to change. Current Bulletins are available at 3Mgraphics.com. The following applicable Bulletins provide information and processes you need to properly make the graphics described in this Bulletin. Additional Bulletins may be needed as indicated in the 3M Related Literature section of other 3M components you use. Product Bulletin

8 Bulletin types: PB = Product Bulletin; PB- = Product & Instruction Bulletin; = Instruction Bulletin Bulletin Subject Type No. Piezo Inkjet Inks 3M Piezo Inkjet Ink Series 1500v2 PB M Piezo Inkjet Ink Series 4600 PB M Piezo Inkjet Ink Series 4800 PB M Piezo Inkjet Ink Series 6000 PB Electrostatic Imaging 3M Trident Transfer Paper PB Trident Screen Printing Scotchprint Toner Series 8700/8800 PB 8700 Transferring and laminating electrostatically printed images 4.7 Using toner series 8700/ M Screen Printing Ink Series 1900 and Overprint Clear VI0402 Screen printing with ink series line color - 4-color 3M Scotchlite Screen Printing Ink Series 2900 Screen printing with ink series line color - 4-color 3M Screen Printing UV Ink Series 9800 Screen printing with UV ink series line color - 4-color PB PB PB Graphic Protection 3M Scotchcal Luster Overlaminate 8519 and 8520 PB 8519/8520 3M Screen Print UV Gloss Clear 9720i PB- 9720i 3M Screen Print Gloss Clear 9720UV and Matte Clear 9730UV Applying screen printing clears 9720UV and 9730UV Cold roll lamination 4.22 Additional Instructions Design of graphics 2.1 Scoring and cutting 4.1 Using 3M application tapes; premasking and prespacing for films 4.3 Application, substrate selection, preparation and substrate-specific application 5.1 techniques Application, special applications and vehicles 5.4 Application, general procedures for indoor and outdoor dry applications 5.5 Applicator's quick reference guide for vehicle film 5.35 Application: Special considerations for complex contours of automobiles, vans 5.36 and buses and inspection forms A guide to understanding and applying graphics to common indoor and outdoor 5.37 wall surfaces Storage, handling, maintenance, removal 6.5 Warranties 3M Graphics Center Warranty Brochure Go to Warranties PB M, MCS, Scotchcal and Scotchlite are trademarks of 3M Company. EFI is a trademark and VUTEk is a registered trademark of EFI Inc.; Pressjet-W is a trademark of Hewlett-Packard Company. ColorSpan is a trademark of MacDermid Company. All other trademarks are the property of their respective owners. Bulletin Change Summary Added piezo inkjet ink series Clear 9720i has been added as an alternative to clear 9720UV. Particularly with ink series 4600, be sure to check the consistency of color on reflective film as it may appear different in daytime and nightime lighting. Commercial Graphics Division 3M Center, Building E-04 PO Box St. Paul, MN USA General Info Technical Info Fax M Canada P.O. Box 5757 London, Ontario Canada N6A 4T Fax M México, S.A. de C.V Av. Santa Fe No. 55 Col. Santa Fe, Del. Alvaro Obregón México, D.F Fax M Puerto Rico, Inc. Puerto Rico Industrial Park P.O. Box 100 Carolina, PR Fax M All rights reserved. Product Bulletin