Varyflex V2 Offset Mid-web variable-size sleeve press
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1 Varyflex V2 Offset Mid-web variable-size sleeve press YOUR PASSPORT TO PACKAGING
2 Varyflex V2 Offset PRINT UNIT mm (26-33 ) Water dampening with independent motor and variable speed. Choice between two mixed dampening: 3 ink only rollers and 1 Ink + Water roller or 3 Ink rollers + 1 Water only roller Water only roll Mixed ink + water
3 Your passport to packaging INK TRAIN #20 rollers composing the inking rollers train (+1 optional roller for separate dampening) #3 oscillator ink rollers with controlled temperature #4 form rollers on the Offset plate
4 Direct-drive torque motors on the sleeve and on the inking group Your Passport to Packaging Equipped with state-of-the-art V2 Mid-Web Offset print units using lightweight sleeves for quick and easy job changeover, Varyflex V2 Offset is the ideal press to handle difficult substrates like thin unsupported films, multi-layer films or laminates. Varyflex V2 Offset is extremely flexible and highly productive in the printing of small to long runs of flexible packaging, labels, carton boxes and special applications. Available in web widths 670mm (26 ) and 850mm (33 ), Varyflex V2 Offset is made unique by the introduction of V2 Mid-web Offset print unit granting the highest operational flexibility, simplicity in use, wide machine accessibility and targeting the greatest efficiency. The V2 Offset print unit core is the ink train composed of 20 rollers (+1 extra roller that keeps dampening separate from inking) and characterized by 100% repeatable and consistent dampening. What makes Varyflex V2 Offset a truly variable-size press, though, is its Easy Sleeve Format Change System (patented by OMET) using lightweight pneumo-locking sleeves, easy to handle and replace on the press. Varyflex V2 Offset is synonymous of premium Offset printing quality reached thanks to the whole system rigidity, the variable repeat sleeve change, the innovative inking system and the presence of direct drive motors. Visit: printing.omet.com/varyflexoffset
5 Easy Sleeve Format Change (OMET Patent), it is an innovative job change over system that grants high printing quality at high speeds, ease of use, fast changeovers and great savings. It uses light and handy sleeve. RFID-based automatic format detection available. Color remote control system. Highly precise in positioning and color check repeatability. Automatic color control available Inking rollers train automatic washing system. Quick and efficient, it reduces the color change over time EB - ELECTRONIC BEAM DRYING SYSTEM Electronic Beam is a drying system that does not require the use of ink containing photo initiators. The drying is by means of an electron beam fusion coming from a source surrounding a large cooling cylinder. Drying system suitable for high speed production.
6 ADDITIONAL EQUIPMENTS OFFSET REVOLVER CART The Revolver cart is a sleeves holding trolley that facilitates the format changeover. Each cart offers holds upto 8 sleeve and serves 3 printing units (6 sleeves), with 2 free shafts available for the change over. Redesigned main control panel What s special in Varyflex V2 Offset Maximum accessibility to the v2 offset unit changeover area Open front frame, walkable platform for access on both sides of the unit, LED-illuminated dampening area, wide windows for visual inspection Innovative inking rollers train Ink ductor centered and fixed on the inking roller axis to increase the printing precision and the rigidity of the whole group Innovative system of pressure adjustment between the dosing roller and the first inking/dampening roller to maintain the dampening at each format change constant and 100% repeatable Balanced dampening on the whole plate length with dampening rollers 60mm wider than the maximum print width Remoted ink fountain with laser-carved independent sectors completed with OMET mechanics Skewing adjustment available for the Offset plate sleeve to correct small misalignments of the plate directly on the press EASY SLEEVE CHANGE SYSTEM (OMET PATENT) Extra unit rigidity Independent pressure adjustments Vibrations s free Further machine plus Vision system for automatic register control, both longitudinal and cross direction 10 servo-motors per print unit, all direct-drive, of the torque type Speeds up to 400 meters per minute UV* WET-WET CURING SYSTEM *Hg or LED Drying system interposed between more printing units, configured with 2 or 3 UV lamps mounted on a large servo-driven chill drum. Drying system suitable for high speed production.
7 Varyflex V2 Offset Specifications Offset + Flexo Plate Mounting Innovative plate mounting equipment with advanced vision system for immediate plate alignment during the folding and mounting phases. Plate mounting is suitable for both Flexo and Offset plates mounting. Flexo plate mounting Offset plate mounting OFFSET by SLEEVE EQUIPMENTS Use of pneumo-locking sleeves. All can be used: fiberglass, carbon fiber or aluminium from 16 to 32 repeats. Offset plate folding Max Speed m/min m/min Web width 670 mm (26 ) 850 mm (33 ) Print width 670 mm (26 ) 850 mm (33 ) Printing axes Independent direct drive torque motor, gearless technology Cross registration servo, +/- 5 mm Longitudinal regulation of print 360 Intelligent automatic pre-register VISION system Print repeat (infinitely variable) ( mm) Printing plates technology plates mounted on sleeves Register control integrated AVAILABLE PRINTING TECHNOLOGIES OFFSET by sleeve Flexo UV (Water Base - Solvent Base) Rotogravure (33 ) (33 ) OMET reserves the right to change machine specifications at any time UV* INTERDECK CURING SYSTEM *Hg or LED The UV lamp is mounted on a servo-driven chill drum located inside each print unit.
8 s.a.s OMET Srl Via Caduti a Fossoli, Lecco - ITALY Tel Fax comm@omet.it OMET Americas, Inc Rand Road, Des Plaines, IL, USA Tel Fax service@ometamericasinc.com sales@ometamericasinc.com OMET Iberica I&C S.l. Calle Provenza, Barcelona - SPAIN Tel Fax OMETiberica@terra.es OMET Suzhou Mechanical Co., Ltd No. 255 Quande Road Wujiang Development Zone Suzhou - CHINA Tel Fax admin@omet.cn
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QUALITY THROUGH SIMPLICITY XFlex X4 Specifications 370 440 Max speed 190 m/min 190 m/min Unwinding roll diameter 1000 mm (40 ) 1000 mm (40 ) Web width 370 mm (14 1/2) 440 mm (17 2/8) Print width 365 mm
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