I-SERIES. Excellent Cost-Performance High-Accuracy Measurement. CMOS Analog Laser Sensor. Intelligent Sensor. IA Series

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1 NEW CMOS Analog Laser Sensor IA Series Excellent Cost-Performance High-Accuracy Measurement KEYENCE BRINGS YOU A GENERAL-PURPOSE ANALOG LASER SENSOR Intelligent Sensor I-SERIES

2 NEW CMOS Analog Laser Sensor IA Series In-Line General-Purpose Analog Laser Sensor with Excellent Cost & Performance Intelligent Sensor I-SERIES WHAT IS THE I-SERIES? A range of laser displacement sensors which are highly accurate and rugged, yet easy to use, with functions refined for use in the field and excellent cost performance. Intelligent Sensor I-SERIES Low-cost High Performance Rugged Intelligent I SERIES Easy 2

3 High-Accuracy Measurement SUPPORTS A VARIETY OF WORKPIECES [Measurement with higher stability] The IA Series automatically controls and optimizes laser power according to the reflectance of the target. As a result, stable measurement is possible for almost any target from black rubber with a low reflectance to metal surfaces. Weaker light When the workpiece is bright Stronger light When the workpiece is dark Rugged Head Structure SUPPORTS A VARIETY OF ENVIRONMENTS [Die cast metal used for IP7/optical base] The head structure was redesigned to give the sensor the smallest body in its class and make it rugged enough to withstand almost any environment. In addition, the optical base is made of die cast for strength and protection. Easy Installation CAN BE INSTALLED ALMOST ANYWHERE [Smallest body in its class] The IA Series makes use of unique aspherical lens to achieve the smallest head housing in its class. Head dimensions are 3 mm 48.5 mm 22. mm* 1.42" 1.91" 0.89" and the head weight is just 50 g* (not including cable). Minimizing the installation space and reducing the weight make it ideal for mounting on moving parts. * APPLICATIONS BY INDUSTRY TRANSPORTATION Control of gasket coating PLASTICS & RUBBER Detection of presence/absence of seals in caps STEEL INDUSTRY Detection of double sheets ELECTRONICS Detection of double chips and chip presence/absence OFFICE AUTOMATION Measurement of paper flutter PLASTICS & RUBBER Tension control of sheet material FOOD Counting of packages PHARMACEUTICALS Detection of cap position 3

4 3 types of IA Series Sensor Heads are Available The sensor head lineup offers three ranges according to installation requirements and purpose. Widened selection of available ranges brings out the true application solving ability of the IA Series. HEAD LINE-UP Standard Distance 30 mm 1.18" IA-05 Standard Distance 5 mm 2.5" IA-100 Standard Distance 100 mm 3.94" 75 mm 2.95" 55 mm 2.17" mm 45 mm 105 mm 130 mm 1.77" 4.13" 5.12" Measurement Range mm to 45 mm to 1.77" 55 mm to 105 mm 2.17" to 4.13" 75 mm to 130 mm 2.95" to 5.12" Display Resolution 1 μm 0.04 Mil Repeatability 4 μm 0.1 Mil 10 μm 0.39 Mil SYSTEM CONFIGURATIONS ANALOG OUTPUT Sensor heads Amplifier Peripheral equipment Multi-stage setting supported Analog controller, etc. If analog data is transmitted to a PLC, multilevel setting can be implemented to cover various workpieces, enabling a reduction in labor-hours. IA-05 IA-1000 ANALOG PLC, etc. Device feedback is possible Because the output is analog, position information can be fed back and analog control can be implemented. IA-100 PC Recorder, etc. 4

5 SPECIFICATIONS Head Model IA-05 IA-100 Appearance Light source Reference distance Measurement range Spot diameter (at standard distance) Environmental resistance Linearity * 1 Repeatability * 2 Sampling rate Operation status indicators Temperature characteristics Material Laser class Output Enclosure rating Ambient light Ambient temperature Relative humidity Vibration Weight (including cable) 30 mm 1.18" to 45 mm to 1.77" 5 mm 2.5" 55 mm to 105 mm 2.17" to 4.13" 100 mm 3.94" 75 mm to 130 mm 2.95" to 5.12" Red semiconductor laser, wavelength: 55 nm (visible light) Class1 (FDA CDRH Part )* 3 Class 1(IEC , JIS 802) 2 μw Approx μm 7.89 x Mil ±0.1% of F.S. (F.S.=±5 mm 0.", 25 to 35 mm 0.98" to 1.38") 0.05% of F.S./ (F.S.=±5 mm 0.", 25 to 35 mm 0.98" to 1.38") ClassII (FDA CDRH Part ) ClassII (IEC , JIS 802) 50μW Approx μm 21.5 x 8.9 Mil Approx μm x Mil ±0.1% of F.S. (F.S.=±10 mm 0.39", 55 to 75 mm 2.17" to 2.95") 4 μm 0.1 Mil 0.33/1/2/5 ms (4 levels available) Laser warning: Green LED, Analog output: Red LED, Measurement center: Green LED 0.0% of F.S./ (F.S.=±10 mm 0.39", 55 to 75 mm 2.17" to 2.95") ±0.15% of F.S. (F.S.=± mm, 80 to 1 mm 3.15" to 4.72") 10 μm 0.39 Mil 0.0% of F.S./ (F.S.=± mm, 80 to 1 mm 3.15" to 4.72") IP7 Incandescent lamp: 5000 lux Incandescent lamp: 7500 lux -10 to to 122F (No condensation or freezing) 35 to 85% RH (No condensation) 10 to 55 Hz 1.5 mm 0.0" in the X, Y and Z directions, 2 hours respectively Housing material: PBT Metal parts: SUS304 Packing: NBR Lens cover: Glass Cable: PVC Approx. 1g Approx. 130g *1 Value when measuring the KEYENCE standard target (white diffuse object). *2 Value when measuring the KEYENCE standard target (white diffuse object) at the reference distance, sampling rate: 1 ms, and average number of times: 1. *3 The classification is implemented based on IEC following the requirement of Laser Notice No.50 of FDA(CDRH). Amplifier unit Model IA-1000 Appearance Display rate Minimum displayable unit Display range Analog output voltage Bank switch input Control input* 1 Zero-shift input Stop emission input Power voltage Power supply Power consumption Ambient temperature Environmental Relative humidity resistance Vibration Material Weight (including cable) Approx. 10 times/sec 1 μm 0.04 Mil to mm -3.94" to 3.94" to mm -3.94" to 3.94" 0.5 to 4V, Output impedance 100 Ω. Non-voltage input 10 to 30 VDC Ripple (P-P) 10% included 1500 mw max. (at 30 V; 50 ma max.) -10 to to 131F (No condensation or freezing) 35 to 85% RH (No condensation) 10 to 55 Hz 1.5 mm 0.0" in the X, Y and Z directions, 2 hours respectively Front sheet: Polycarbonate Key tops: Polyacetel Cable: PVC Approx. 110 g Power supply I/O cable LASER OUT SET CENTER ZERO CLP BANK 4V 0.5V Intelligent -A A LASER SENSOR SEL MODE I (Brown) 10 to 30 VDC (Blue) Power supply GND (Black) Analog voltage output (0.5 to 4 V) (Shielded) Analog voltage output (GND) (Pink* 2 ) External input (Purple) Laser emission stop input *1 Either bank switching input or zero shift input is used. The rated no-voltage input is: ON voltage, 2 V or less; OFF current, 0.05 ma or less. *2 The external input switches as shown below depending on the amplifier OPTIONAL settings. ( bnk: Bank switching, SFt: Zero shift, off: Input off ) 5

6 DIMENSIONS Unit: mm inch Sensor head " " Center of received light Center of emitted light " 0.3" " " " 3. Reference surface for distance detection " " " " " 2-ø ø (mounting hole) " 2 x ø2.5 ø0.10", 2-core shielded, Cable length 2 m." Indicator Mounting bracket (supplied) Supplied screw (2 pcs.) M3, P=0.5, L= " Material: SUS " 0 2.3" " 0.2" " ø " 0.72" ø " " " " Rear mounting bracket for (optional) OP " " " " " " " ø " " " 0.3" 0.30" 0.37" ø.5 0.2" " Sensor head IA-05/100 Center of received light Center of emitted light " Mounting bracket (accessory) Supplied screw (2 pcs.) M3, P=0.5, L= " Material: SUS " " " " " Reference surface for distance detection ø " " " " " " 2-ø ø (mounting hole) 1.82" " " " 0.59" " ø 1.82" " 2 x ø2.5 ø0.10", 2-core shielded, Cable length 2 m." " 1.87" Indicator Insulation sheet (accessory) " " " 1.5" Material: PET t= " " Rear mounting bracket for IA-05/100 (optional) OP " " " ø 1.82" ø " Supplied screw (2 pcs.) M3, P=0.5, L= ", Material: SUS " 2.11" " " 0.73" 0.32" 0.41" " Supplied screw (2 pcs.) M3, P=0.5, L= ", Material: SUS Amplifier unit IA " 1.5" " " MAX " (Maximum when the cover is opened) " " " ø4.2 ø0.17" Cable length: 2 m." min. 0.49" 0.83" 0.59" " " 15 min. 0.59" CALL TOLL FREE TO CONTACT YOUR LOCAL OFFICE KEYENCE SAFETY WARNING Please read the instruction manual carefully in order to safely operate any KEYENCE product. KEYENCE CORPORATION OF AMERICA Corporate Office 50 Tice Blvd., Woodcliff Lake, NJ 0777 PHONE: Fax: keyence@keyence.com Regional offices AL CA CA Birmingham N.California Los Angeles CO FL GA IL Denver Tampa Atlanta Chicago IN KS KY MA Indianapolis Kansas City Louisville Boston MI MI MN MO Detroit Grand Rapids Minneapolis St. Louis SC TN TN TX Greenville Nashville Knoxville Dallas KEYENCE CANADA INC. Head Office PHONE: Fax: keyencecanada@keyence.com KEYENCE MEXICO S.A. DE C.V. PHONE: Fax: Montreal PHONE: Fax: keyencemexico@keyence.com KEYENCE GLOBAL HEADQUARTERS , Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, , Japan PHONE: The information in this publication is based on KEYENCE s internal research/evaluation at the time of release and is subject to change without notice. Copyright (c) 09 KEYENCE CORPORATION. All rights reserved. IA-KA-C-E Printed in Japan NJ NY NC NC Woodcliff Lake Rochester Charlotte Raleigh OH OH OR PA Cincinnati Cleveland Portland Philadelphia VA WA Richmond Seattle KA * *