Aircraft Exterior Graphic Film VS7322

Transcription

1 Product Bulletin VS7322 Release A, Effective January 2005 Aircraft Exterior Graphic Film VS7322 Description - Areas exposed to severe abrasion - Within 406 mm (16 inches) of leading edges Advantages - Areas exposed to high operating For screen printing or electrostatic imaging temperatures Exterior, short term durability - Interior surfaces 2 mil vinyl film - Surfaces exposed to leaking fluids, such as Available as both perforated and non-perforated LD-4 White only - Covering seams, unless film is completely cut along seam Positionable and repositionable - Hinges, locking mechanisms or other similar Removable uneven surfaces Durable, dimensionally stable - Extreme, sharply rounded or complex curves Easily cleaned with common cleaning solutions Good hiding power For flat surfaces with or without flush rivets and simple curved surfaces Apply to aluminum (bare, primed or painted) Applications and Uses 3M Aircraft Exterior Graphic Film VS7322 is intended only for use with the listed Compatible Products and the following applications. Any other application is NOT warranted by 3M or covered by the Specific 3M Aircraft Exterior Graphic Film Warranty, as given on page 4. Multicolor graphics for aircraft graphics Limitations of End Uses 3M has identified certain limitations for film VS7322. This listing is not meant to imply that all other applications are safe or will provide acceptable performance. This film is only for exterior aircraft graphics. However, the aircraft operator is responsible for determining if installing this product requires regulatory approval from the operator s authorizing agent or appropriate aviation authorities. This film is restricted for sale to properly trained users. The end user is responsible for determining the product s suitability for the end user s application. Do not use for any regulatory-required graphics. Do not use in applications that require conformance to Mil-P-38477A. Do not use this film on surfaces as follows: Page 1 of 6 Do not apply film at less than 10 C (50 F). Film may not have sufficient adhesion at lower application temperatures. Graphics made for automotive Original Equipment Manufacturers (OEM) For optimum film performance, new users of film VS7322 should contact 3M Technical Service at / before fabricating, applying, maintaining or removing this product. Compatible Products Screen Printing 3M Screen Printing Ink Series M Overprint Clear 1920DR, 1930 Electrostatic Imaging Scotchprint Electronic Graphic System Scotchprint Toner Series 8700/8800 3M Trident Transfer Paper 3M Overprint Clear 1920DR and 1930 or AKZO Aerodur clearcoat UVR. Other Products 3M Edge Sealer 3950 and AKZO Aerodur clearcoat UVR from AKZO Bulletin 3M Prespace Tape SCPS-100 3M Premask Tape SCPM-19

2 Characteristics Characteristics Film Adhesive Thickness with adhesive Liner Application surfaces Application substrates Application temperature range Description 0.05 mm (2 mil) vinyl, white Gray, positionable, pressure activated 0.08 to 0.10 mm (3 to 4 mil) 94 pound, polyethylene coated paper Can be used on a raised bead riveted surface (maximum dimensions of rivets: 9.5 mm (3/8 ) wide by 3 mm (1/8 inch) high). Some film tenting and erosion of clear coat may appear on raised, beaded rivets. Aluminum: bare, primed, or painted 10 to 38 C (50 to 100 F) (air and substrate) Effective Performance Life The effective performance life is based on field experience and exposure tests. When the graphics are processed and used according to the 3M recommendations, they should have the warranted durability shown in the following table. The actual performance depends, among other factors, on the: Warranted Durability Hairline cracks may develop in the graphic within the warranty period. This does not affect the warranted durability. Ink/Toner Series Overprint Clear Years Screen Printing Unprinted None 1.5 Ink series DR 1930 and AKZO Aerodur UVR Ink series Electrostatic Imaging Toner series 8700/ ES 1920DR / AKZO Aerodur UVR Screen Printing To get the durability given under Effective Performance Life, use the recommended combination of ink, overprint clear and edge sealer. Carefully follow the processing directions. Check the appropriate Product and Instruction Bulletins referenced in the Related 3M Literature section for the recommended processing and limitations of each ink. Film VS7732 may be screen printed with the inks listed in Compatible Products on page 1. An overprint clear is required. Electrostatic Imaging Correct combination of film, ink, and overprint clear Film VS7322 may be electrostatically imaged with Ink formulation the toners listed in the Compatible Products on page Ink drying methods 1. Check the appropriate Product and Instruction Bulletins. Selection and preparation of the substrate Application methods Processing Conditions Exposure conditions Upper Roll Lower Roll Heated Roll Transfer Cleaning methods Temp. Temp. Pressure Speed 290 F 120 F 95 psi 2.0 to 8.0 fpm Page 2 of 6 Cutting The following are common cutting methods for this film. See Instruction Bulletin 4.1 for details. Bandsawing Hot kiss Flat-bed electronic Guillotine Hand cut Cold and hot steel rule

3 Application Tapes The type of 3M application tape to use depends on the type of graphic produced and which ink or overprint clear was applied last. Use a prespace tape if the graphic has large amounts of the liner exposed. Use a premask tape if very little of the liner is exposed. Overprint Clear Prespace Tape Premask Tape Unprinted SCPS-100 SCPM DR 1930 SCPS-100 SCPS-100 SCPM-19 SCPM-19 Application Film VS7322 must be applied according to Instruction Bulletin Improper application or maintenance may result in a serious product failure, including the graphics lifting off the surface. The film must be edge sealed to protect it from serious in-flight abrasion. Edge sealing also helps to reduce the attack of fluids on the film. Use edge sealer 3950 or AKZO Aerodur clearer UVR. Do not apply the film if the air or surface temperature is higher than 38 C (100 F) or lower than 10 C (50 F). Because of its construction, this film will bridge when applied over seams. To prevent film failure, which may include cracking, erosion and/or lifting, use these techniques when you are bridging seams: - Cut completely along film that bridges seams. - Always re-squeegee the film around the cut edges. Removal Steam or heat or 3M Graphic Remover System (where available), or film remover R221 and adhesive remover R-231 may be used to remove the film. Follow the procedures in Instruction Bulletin Shelf Life, Storage, Shipping Unprocessed film has a shelf life of 2 years after receipt from 3M. Processed film has a shelf life of 1 year. However, the total shelf life of a graphic before and after processing cannot exceed 2 years. Store the film in a clean, dry area. Store the film out of the direct sunlight and at less than 38 C (100 F). Ship the finished graphic lying flat or roll the graphic. Roll the graphic, film-side out, onto a core that is152 mm or larger in diameter. These methods prevent the liner from wrinkling or popping off. Health and Safety When handling any chemical products, read the manufacturers container labels and the Material Safety Data Sheets (MSDS) for important health, safety and environmental information. To obtain MSDS sheets for 3M products: Electronically, visit us at When using any equipment, always follow the manufacturers instructions for safe operation. Page 3 of 6

4 Specific Warranty for 3M Aircraft Exterior Graphic Films The warranty of 3M aircraft exterior graphic films are not covered by the 3M MCS Warranty Bulletin. Do not refer to that bulletin for the warranty of these films. All details for the warranty of these films are stated below. I. Warranty Coverage 3M warrants that 3M aircraft exterior graphic film will perform as follows if used as specified and processed and applied according to current applicable 3M Instruction Bulletins. In addition, this warranty covers: 1. Manufacturing defects; 2. Out-of-standard visual defects; 3. Problems in printing, clear coating, drying, cutting or premasking determined to be due to 3M product defects; 4. Shortages in roll length, number of sheets received, incorrect sheet dimensions or roll width or inaccurate roll mapping; 5. Shipment of incorrect product; 6. Mislabeled materials; and 7. Premature failure due to fading, discoloration, crazing, peeling, blistering, excessive dimensional change. It shall be the graphic manufacturer s responsibility to immediately cease using what is perceived to be defective product. Graphics manufactured using 3M Commercial Graphics Division products also are warranted to retain acceptable appearance for their intended use for the period stated in Effective Performance Life when viewed from normal viewing distance. As graphics age and are subject to natural weathering, there can be a gradual reduction in gloss, slight color changes, a slight amount of lifting at edges or around rivets, a slight amount of leading edge erosion and, ultimately, development of a minor amount of cracking which will not materially detract from appearance. These changes are not evidence of a failure, but are normal consequences of weathering and are not covered by warranty. A. Time Limit to File Claim Prior to making any adjustment, and within ninety (90) days of discovery of a defect, 3M must be supplied with a written claim containing the following information as it applies to the situation: product name and lot numbers of the products involved, processing conditions used, installation date, name of installer, location of installed graphics, and any other details requested by 3M. Purchaser s failure to provide 3M with a timely written notice of claim waives all rights under this warranty. B. Remedy UPON TIMELY NOTIFICATION, 3M S SOLE RESPONSIBILITY, AND PURCHASER AND USER S EXCLUSIVE REMEDY, SHALL BE AT 3M S OPTION EITHER (1) FULL REFUND OF THE PURCHASE PRICE, OR (2) FULL REPLACEMENT OF ALL 3M PRODUCTS CONSUMED IN THE MANUFACTURE OF THE GRAPHICS. II. Warranty for a System of Matched Components 3M controls the manufacture of all components used in the fabrication of finished graphics and 3M warrants compatibility of these components and performance of recommended combinations when processed and applied according to applicable 3M Instruction Bulletins. This additional warranty for a system of matched components is not available if the graphics manufacturers who use the 3M products to produce finished graphics substitute materials not of 3M manufacture or make unauthorized alterations to 3M materials. Problems which may be reasonably attributed to such actions are not covered by the 3M warranty. III. Limitation on Warranty Coverage: Misuse and Force Majeure 3M has no obligations under this warranty with respect to products that have been modified or damaged through misuse, abuse, accident, neglect or mishandling by Purchaser or Purchasers customer. For example, graphics are not warranted against ink or clear coat damage or removal, base film damage, corrosion, swelling or lifting, or staining caused by chemical or physical means such as, but not limited to, vandalism (such as slashing, deliberate peeling of copy, penetration by sharp object, gunfire), cleaning solutions, paints, solvents, other strong chemicals, improperly used high pressure washing equipment, mechanical washing equipment which might subject the graphics to frequent, vigorous abrasive scouring action, spills of engine fuels, engine exhaust, steam, organic solvents or other spilled chemicals. Graphics applied to unsound surfaces or to surfaces which subsequently crack, peel, delaminate, outgas, or become damaged beneath the graphics are not warranted for performance. Damage from fire, structural failure, lightning, and other force majeure events are not covered. Page 4 of 6

5 Disclaimer of Warranty, Limited Remedy, and Important Notice 3M MAKES NO FURTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE. User is a sophisticated purchaser and responsible for determining whether the 3M product is fit for its particular purpose and suitable for user s method of application. Many factors can affect the use and performance of this 3M product in a particular application. The materials to which the product will be adhered, the surface preparation of those materials, the product selected for use, the conditions in which the product is used, and the time and environmental conditions in which the product is expected to perform are among the many factors that can affect the use and performance of a 3M product. Given these variety of factors, many of which are uniquely within the user s knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user s method of application. Limitation of Liability Except where prohibited by law, 3M SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO PURCHASER OR USER FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS, REVENUE, BUSINESS, OPPORTUNITY, OR GOODWILL) RESULTING FROM OR IN ANY WAY RELATED TO SELLER S PRODUCTS OR SERVICES. This limitation of liability applies regardless of the legal or equitable theory under which such losses or damages are sought including breach of contract, breach of warranty, negligence, strict liability, or any other legal or equitable theory. Related 3M Literature Subject Product Bulletins Bulletin No. 3M Screen Printing Ink Series M Trident Transfer Paper Trident 3M Edge Sealer Scotchprint Toner Series 8700/ / 8800 AKZO Aerodur clearcoat UVR Instruction Bulletins Design of graphics 2.1 Screen printing with ink line color - 4-color Screen printing with protective clear 1920 DR Scoring and cutting 4.1 Using 3M application tapes; premasking 4.3 and prespacing for films Transferring electrostatic images 4.7 Application, maintenance and removal of aircraft graphic films 5.27 Page 5 of 6

6 Product Data The values given are typical for unprinted film and do not constitute a specification. Physical Properties Property English Units Metric Units Tensile strength* Applied Shrinkage 5 inch/pound at 73 F 22 N/25 mm at 23 C inch 0.4 mm * Perforation may reduce this property. Chemical Resistance Unprinted film was applied to an aluminum substrate at 73 F and conditioned at 73 F for 24 hours. For Further Assistance For help on specific questions relating to 3M Commercial Graphics products, please contact your local 3M Technical service person or contact: 3M Deutschland GmbH Commercial Graphics Division Carl-Schurz-Straße 1 D Neuss Germany Phone +49 (0) Fax +49 (0) Internet: The use of trademark signs and brand names in this bulletin is based upon US standards. These standards may vary from country to country outside the USA. Chemical Exposure Time Results Water 8 hours at 73 F (23 C) Mil-L-7808 oil** 24 hours at 73 F (23 C) No effect Slight gloss loss Less than 1/8 inch (3 mm) edge attack Edge sealer dissolves Jet A fuel 1 hour Slight edge attack Hydraulic fluid, LD-4** 1 hour Film delaminates from panel; edge sealer dissolves **Sample edge sealed with 3M Edge Sealer Adhesion (24 hours after application) Substrate English Units pound/inch Metric Units N/25 mm Aluminum Primer Paint Page 6 of 6