Mimaki JFX Product Presentation

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1 Mimaki JFX Product Presentation

2 A new member joins the JFX family - the JFX Mimaki JFX JFX The low entry model of the JFX line, having the high quality print technology of the Mimaki JFX product line The entry model of the JFX line, having the same high print quality as the JFX500 in a size perfectly suited to the UK & Irish 8 x 4 rigid substrate market. Machine Width Depth Height Weight JFX ,400mm (14.43ft) 2,450mm (8.03ft) 1,250mm (4.10ft) 630kg (1,388lb) JFX ,100mm (13.45ft) 4,462mm (14.64ft) 1,490mm(4.89ft) 1,353kg (2,982lb)

3 Product Layout Y-Bar Power / Data Vacuum valves MBIS-III Control Panel

4 New format Head configuration Print area 2100mm JFX mm JFX mm 2500mm

5 Key new features Print speed CMYK - maximum 25m 2 /h CMYK+White - maximum 12.5m 2 /h New table with internal honeycomb structure for extra stability Weight reduced by unifying vacuum area Rack & pinion feeding method implemented Stable transport system MBIS-III Low cost ink supply system Directly usable 1 litre ink bottles Reduced installation time Gantry packaged with bed

6 Key new features (2) Balance between quality and speed with technology of JFX Series High quality from Mimaki - including MAPS2 and variable dot printing New printhead technology delivers high print quality and high speed curable ink New operator friendly design All key components are located on the front of the printer Layout pins help setting media at the origin Reliability accomplished by stable printing Ink circulation system prevents white ink from settling Nozzle recovery function Environmentally friendly LED UV curing lamps Long life, lower power consumption Eliminates risks from using traditional lamps

7 How it works: Head Placement / Print Speeds CMYK Two print heads are aligned in a staggered configuration M K C Y MMKK CCYY High Speed Production Standard High Quality 300x450HQ 6Pass Bi/N 600x600 8Pass Bi/Hi 600x900 12Pass Bi/Hi 1200x Pass Uni/Hi 12sqm/hr (129.0 sq.ft./hr) *4boards/hr (4 x 8 ) 3.4sqm/hr (36.5sq.ft./hr) *1boards/hr (4 x 8 ) 25sqm/hr (268.8 sq.ft./hr) *8boards/hr (4 x 8 ) 18sqm/hr (193.5 sq.ft./hr) *6boards/hr (4 x 8 ) m²/h

8 How it works: Head Placement / Print Speeds CMYK+White Simultaneous printing of colour and white can be attained. M K C MKCY Y W High Speed 300x450HQ 12Pass Bi/N 12.5sqm/hr (134.4sq.ft./hr) *4boards/hr (4 x 8 ) WW Production 600x600 16Pass Bi/Hi 9.0sqm/hr (96.7sq.ft./hr) *3boards/hr (4 x 8 ) Standard 600x900 24Pass Bi/Hi 6.2sqm/hr (66.6 sq.ft./hr) *2boards/hr (4 x 8 ) High Quality 1200x Pass Uni/Hi 1.7sqm/hr (18.2sq.ft./hr) *0.5 boards/hr (4 x 8 ) m²/h

9 How it works: High Quality Printing MAPS 1 & 2 (Mimaki Advanced Pass System) With MAPS1, the printing speed can be adjusted, but depending on the image to be printed, there may be color changes With MAPS2, both feeding stripes and color changes can be reduced, but speed cannot be adjusted MAPS 2 eliminates banding by dispersing ink drops between the passes This technology is improving the print quality, when printing in high productivity modes and the uneven print density at solid color part is reduced MAPS: ON MAPS: OFF (Normal) The Variable dot The variable dot, printing in 3 different dot sizes of small, medium and large Realizes a high image quality printing with the smooth gradation Small characters sharp without granular appearance Variable dot Normal dot

10 How it works: Print on thick / heavy media Print on substrates up to 50mm thick The maximum loadable weight of substrate is up to 50kg / m 2 Scan Direction Media

11 How it works: Vacuum area Vacuum unit is standard equipment Controlled by operation panel The power of this unit cannot be adjusted Vacuum area is divided in the X direction It is possible to open or close the valves depending upon the media size V2 525mm Divided in X direction V1 775mm 1,300mm Valves Front 2,500mm Origin

12 How it works: Layout Pins Two rows of offset holes are placed 200mm apart Position the substrate against the layout pins to set the origin A scale allows media to be set accurately The pins can only be used with substrates that are at least 4mm thick. Ten pieces are supplied with the machine

13 How it works: Reliable printing Automatic measurement of media thickness No need to measure the thickness by hand and reducing operator interactions The gap pin on the left side of the carriage automatically measures the thickness of media When needed, the head gap can also be set manually by steps of 0.1mm. Media Jam Censor Preventing media from hitting the print heads When the media height is set incorrectly or the media is deformed, the media hits the sensor and the carriage stops to protect print head

14 How it works: Reliable printing - nozzle recovery When nozzle clogging occurred and it s not recoverable, the other working nozzles can be used instead Up to 10 nozzles can be registered per 1 nozzle line Even if you use this function, the time required for printing does not change For the lowest number of paths of the printing mode, the NOZZLE RECOVERY function is invalid The nozzle recovery workflow Setting nozzle recovery Operation continues Service intervention Maintenance starts

15 How it works: MBIS-III USER FRIENDLY DESIGN Easy replacement of inks is accomplished by placing MBIS-III at the front of the machine The light indicates when the ink has run out UISS works when the four colour inkset is used User friendly design

16 How it works: MBIS-III USER FRIENDLY DESIGN It is now easier to replace the bottles by simply removing the old bottle and inserting the new (1 litre) bottle in its place. Special cap Cap mounting jig Ink bottle Set a special cap Screw the cap till the arrows on the jig match

17 How it works: MCT, white ink circulation system USER FRIENDLY DESIGN Preventing the settlement of pigments of the white ink in the line. This by circulating the ink. Creating an stable ink supply system. This reduces the amount of waste ink which leads to the reduction of the ink cost. MCT does not work when a 4 color ink set is installed Conventional white ink line

18 How it works: LED UV Inks INK PROPERTIES Color LUS-150 LH-100 M C Y K W M C Y K W Feature Application Flexible enough to fold The ink is hard to crack The media is hard to deform after printing Good media compatibility Signage, decoration on soft material and material which requires post process The ink film is hard Hard to get scratched High solvent resistance Less tackiness Inddorpanel, decoration on small goods, and name plate

19 How it works: LED UV Inks INK PROPERTIES Adhesiveness (Media compatibility) Outdoor durability Color gamut Scratch resistance LUS-150 LH-100 Solvent resistance (Ethanol) The strength of LH-100 Fine scratch and solvent resistance Flexibility:About100% (LH-100 does not strech) Less tackiness, does not set off The weakness of LH-100 The ink film tends to be cracked by folding or cutting Flexibility Folding Offset Scratch resistance (Pencil) The strength of LUS-150 The ink is hard to be cracked because LUS-150 is flexible Flexibility:About 150%) Adhesiveness is better than LH-100 The weakness of LUS-150 The scratch and solvent resistance is inferior to LH-100 Tackiness Bad:0 Good:5

20 How it works: LED UV Curing unit ENVIRONMENTALLY CONSCIOUS SOLUTION Little VOC (Volatile organic compound), no ozone production Little VOC and less odor, no special ventilation systems are required Energy-efficient and cost reduction Generates less heat and turns on only when needed Reduction of the total cost by less energy consumption The reduction of the heat impact The material reaches an temperature of 70⁰C, when using metal halide lamps, causing media deformation LED-UV enables to print on cheaper media No need for special ventilation and installation costs The improvement of production circumstances The long-life LED UV lamp (approx hours), which needs less maintenance, permits the increase in productivity. *The life-time of the metal halide lamp is about 700 hours The LED UV lamps turn on and off instantly LED UV lamps are ready to be used immediately, directly after the printer is turned on An metal halide lamp requires warm up and cool down time

21 How it works: Eco-friendly POWER AND CO2 EMISSIONS The reduction of power consumption and CO2 emission Image shows power consumption when printing 20x 8 x 4 boards. Figures may differ depending on machine - tests conducted with Mimaki conventional lamp printer. Reduction of heat impact A metal halid lamp can reach over 70 - potentially causing deformation of the media LED lamps product less heat Lamp life is significantly longer with typically 5,000hours plus

22 How it works: Eco-friendly COMPARISON OF METAL HALIDE WITH LED LAMPS Uptime/Downtime Temperature Life time LED UV lamp Immediately Room temperature More than 5,000 hours Metal halide lamp Uptime / Downtime +/- 5 minutes Maximum temperature 70 About 1000 hours Electric power 2kWh 8,2kWh The power consumption when printing on 20 boards, the size of 1220mm x 2440(4 x 8) CO2 Emission 0,72kg 2,95kg Ozone None Generates Controlled air is required to cool down

23 Tech Briefing INSTALLATION REQUIREMENTS Power Single, 13Amp, 3 pin socket Unpacking Crane or forklift Attaching the Y-Bar Minimum two people required Access Minimum 2,500mm aperture Installation time 1-2 days

24 Tech Briefing LIFTING tonne forklift truck is required on site

25 Tech Briefing INSTALLATION REQUIREMENTS Unit Width Depth High Weight Main unit 4,400 mm 2,450 mm 1,250 mm 650 Kg About installation space 1,000 mm or more 1,000 mm or more 1,000 mm or more 4,450 mm or more Do not install on a weak surface floor Make sure to use in a ventilated environment Environmental temperature should be between 15 and 30 C Do not install on carpets etc as these become easily charged with static electricity In order to prevent floor deformation, use bases for the feet mm or more 6,400 mm or more

26 Specifications Max Media Width: 2500mm x 1300mm (8 x 4 ) Max Printable Width: 2500mm x 1300mm (8 x 4 ) Media Spec: Maximum thickness: 50mm Maximum weight: 50kg/m 2 Print Heads: Resolutions: Print Speeds (CMYK): Print Speeds (CMYK + white): Ink: Ink feed: Print Drying / Curing: Roll Feed: Media bed zones: Interface: Power Requirement: Operating Environment: 2 x on-demand Piezo staggered array 300dpi, 450dpi, 600dpi, 900dpi & 1200dpi (ink configuration dependant) High speed: Production speed: Standard speed: Photo mode: High speed: Production speed: Standard speed: Photo mode: 25m 2 /h (300dpi x 450dpi, 6 pass Uni Direction) 18m 2 /h (600dpi x 600dpi, 8 pass Bi Direction) 12.5m 2 /h (600dpi x 900dpi, 12 pass Bi Direction) 3.4m 2 /h (1200dpi x 1200dpi, 16 pass Uni Direction) 12.5m 2 /h (300dpi x 450dpi, 12 pass Uni Direction) 9m 2 /h (600dpi x 600dpi, 16 pass Bi Direction) 6.2m 2 /h (600dpi x 900dpi, 24 pass Bi Direction) 1.7m 2 /h (1200dpi x 1200dpi, 32 pass Uni Direction) Mimaki LUS150: CMYK + white - (150% stretchable & flexible) - supplied in 1 litre bottles Mimaki LH100: CMYK + white, + clear + primer - ( Hard ink with no stretch and minimal flexibility) - supplied in 1 litre bottles 1 litre ink bottles affixed directly to machine. White ink has inbuilt recirculation system Two fixed UV LED lamps, auto-intelligent, each side of print head array, and 2 further adjustable UV LED lamps, auto-intelligent, affixed outboard of the fixed lamps Mimaki SUV160 roll bundle 2 zones USB2.0 Standard 240v / 50Hz mains - 16A deg. C % RH (Non condensing) Dimensions: 4400mm (W) x 2450mm (D) x 1250mm (H) Weight: 650kg

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