Fibratex Convolute Wheels
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1 Clean and Finish Convolute Wheels Soft, conformable Open-mesh Consistent finish Reduced loading An open-mesh product for cleaning and finishing operations. These wheels are: used with light/moderate pressure low speed not to be used for deburring blending weld areas or stainless steel to a #4 finish removal of rust and oxidation general clean-up applying decorative contrast finishes PART NO. GRIT/ABRASIVE MAX. RPM WHLS/CASE 4" x 1" x 1" Medium S/C 4, Fine S/C 4, Medium S/C 3, Fine S/C 3, Medium S/C 3, Fine S/C 3, " x 3" x 1" Medium S/C 3,000 1 PART NO. GRIT/ABRASIVE MAX. RPM WHLS/CASE 6" x 4" x 1" Medium S/C 3, Medium S/C 2, Medium S/C 2, " x 3" x 3" Medium S/C 2, " x 4" x 3" Medium S/C 2,500 1 Metal Finishing Convolute Wheels Stronger web than Clean and Finish wheels Open web construction An open mesh product designed primarily for blending or finishing operations. These wheels are excellent all-around wheels for final metal finishing. Very aggressive cutting action and exceptional durability Ideal for coarse, decorative finishing, blending and light deburring where a coarse scratch pattern is desired removing surface imperfections preparing surface for buffing or polishing creating coarse satin finishes on all types of metal surfaces blending and matching #3 or #4 mil finishes Density Grit Abrasive 5 = Medium M = Medium A = Aluminum Oxide MA 6, MA 6, MA 4, MA 4, " x 1-1/2" x 5" MA 3, MA 3, " x 2" x 8" MA 2,
2 58 Deburr and Finish Convolute Wheels Unique resin chemistry Dense and durable Available in different densities, abrasives and grit sizes to cover a wide range of deburring, blending, polishing and finishing applications. general deburring blending coated abrasive scratch patterns polishing stainless steel cutlery polishing golf clubs edge radiusing Density 6 Softer (open) Harder (closed) Grit M = Medium F = Fine VF = Very Fine Smear and heat resistant Long lasting Abrasive A = Aluminum Oxide S = Silicon Carbide 6" x 1/2" x 1" FS 6, FS 6, MS 6, FS 6, MA 6, MS 6, FA 6, FS 6, VFS 6, MA 6, MS 6, FA 6, FS 6, MA 6, MS 6, FA 6, FS 6, MS 6, FS 6, MA 6, MA 6, MS 6, FS 6, MS 6, FS 6, FS 6, MS 4, FS 4, MA 4, MS 4, FS 4, MS 4, FA 4, FS 4, MS 4, FS 4, MA 4, MS 4, FS 4, FS 4, FS 4, " x 1" x 5" MA 3, FS 3, FS 3, " x 2" x 5" FS 3, FS 3, " x 1" x 5" MA 3, FS 3, MA 3, FS 3, MA 3, MS 3, FS 3, MS 3, FS 3, MA 3, MS 3, FS 3, MS 3, FS 3, FS 3, " x 2" x 8" MS 2, FS 2,550 1 TechTips Convolute wheels must always run in the direction indicated by the arrow printed on the side of each wheel. Light to medium pressure is recommended. Excessive pressure may result in part damage. Lubricants such as water-soluble oil and straight oil will decrease the heat and improve the surface finish and luster. It is the user s responsibility to refer to and comply with all safety regulations.
3 Heavy Deburring Convolute Wheels Improved resin bond system High quality synthetic web Ideal for heavy deburring, edge breaking and removing parting lines on exotic metals. Free cutting Use both wet and dry Long life for heavy deburring 6" x 1/2" x 1" FS 6, MA 6, FS 6, FS 6, MA 4, FS 4, FS 4, " x 1" x 5" FS 3, FS 3,000 1 Dressing Fibratex Wheels A properly dressed Fibratex wheel will yield the optimum cut, finish and production, while minimizing operator effort and fatigue. To dress or restore a square, even face on a Fibratex wheel follow the simple steps below. Narrow Width Wheels (under 8" wide) 1. Use a coarse (24 or 36 grit) piece of silicon carbide coated abrasive that is wider than the wheel to be dressed. 2. Obtain a flat piece of wood that also is wider than the wheel to be dressed. This holding board must be long enough to rest on the floor while reaching 12" above the center line of the wheel to be dressed. 3. The coated abrasive piece should be securely adhered to the holding board at a height in which it will come into contact with the Fibratex wheel. 4. The holding board resting on the floor, is then brought into contact with the Fibratex wheel, removing only enough material to restore a square, even face. 5. Burnish loose fibers with bare piece of wood to expose new mineral. Note: The faster the wheel is running, the easier it is to dress a wheel. If possible, run close to the maximum operating speed of the wheel. Never exceed the maximum operating speed of the wheel. Coarse Silicon Carbide Coated Adhesion Fibratex Wheel Wide Width Wheels (8" and wider) A wide Fibratex wheel should be prepared for use each time it is mounted or remounted to ensure the wheel runs smoothly. Follow these steps: 1.Prior to start-up, or whenever the workpiece thickness changes, make sure the wheel has uniform and proper pressure. Then convey a piece of scrap laminate, approximately the same width as the wheel, under the wheel, turning off the conveyor and hand rotating the wheel. A 1/4" to 3/8" uniformly wide band or footprint should appear across the entire panel. See Condition #1. 2. If a pattern like Condition #2 appears, it is an indication that there may be misalignment between the wheel shaft and backup roll. Adjust the wheel shaft to produce parallel and uniform cleaning. 3. If a pattern similar to Condition #3 appears, the wheel needs to be trued. Mount a coarse (36 grit) piece of sandpaper on a rigid material, such as stainless steel or laminate, and convey through the machine with sufficient pressure to slowly reduce the larger diameter on the ends of the wheel. This operation should be performed with water off. After truing, convey a wide panel of tempered pegboard (or like material) under the wheel with the rough side of material in contact. This should be performed with minimum wheel pressure, water off, and conveyor set at 5-6 FPM. After 8 to 10 passes, the wheel should be ready for processing. Adjust wheel for thickness of scrap laminate and perform step 1 above. It may be necessary to convey two or three pieces of scrap to properly seat the wheel. 59 Holding Board Condition #1 Condition #2 Shaping a Fibratex Wheel Fibratex wheels can be shaped to match the part to be finished. The procedure is similar to dressing, except that the coarse piece of silicon carbide coated abrasive is affixed to a sample workpiece. A file or dresser stick can be used as an alternative method. Condition #3
4 FastTrack Non-Stock Program Fibratex Convolute Wheels Fibratex Clean & Finish Wheel Availability PRODUCT ABRASIVE GRIT DIAMETER WIDTH* Clean & Finish Wheels Silicon Carbide Medium, Fine 4", 6", 8", 10", 12", 14", 16" 1" - 36" WIDTH IN INCHES S PER STANDARD PACKAGE 11 & DIAM / / / / / OVER 4" " " " " Fibratex Metal Finishing Wheel Availability PRODUCT ABRASIVE GRIT DENSITY DIAMETER WIDTH* Metal Finishing Wheel Aluminum Oxide Medium 5, 6 6", 8",10, 12" 1/2" - 36" 14", 16" 1" - 36" > 16" Check with PE WIDTH IN INCHES S PER STANDARD PACKAGE 10" Fibratex Deburr and Finish Wheel Availability PRODUCT ABRASIVE GRIT DENSITY DIAMETER WIDTH * Deburr and Finish Wheels Silicon Carbide Medium 6, 7, 8, 9 Fine 6, 7, 8, 9 6", 8", 10", 12" 1/2" - 36" Very Fine 6, 7, 8 14", 16" 1" - 36" Aluminum Oxide Medium 6, 7, 8 18", 20" 1" - 24" Fine 6, 7, 8 All 6 density wheels and all 14" and larger wheels are available with a minimum width of 1". WIDTH IN INCHES S PER STANDARD PACKAGE 10" " " Fibratex Heavy Deburring Wheel Availability PRODUCT ABRASIVE GRIT DENSITY DIAMETER WIDTH* Heavy Deburring Wheels Aluminum Oxide Medium 8 6", 8", 10", 12" 1/2" - 36" Silicon Carbide Fine 8, 9 14", 16" 1" - 36". WIDTH IN INCHES S PER STANDARD PACKAGE 10"
5 FastTrack Non-Stock Program Fibratex Convolute Wheels FastTrack Non-Stock Program Fibratex Convolute Wheels Availability: Call your local distributor for availability confirmation, quantity guidelines and quotation. Description: Include a full description of the desired wheel: product description (example: Clean & Finish), size (D x W x H), abrasive, grit, density and quantity. Leadtimes: Standard leadtimes apply Fibratex Competitive Cross Reference Fibratex Hand Pads CARBORUNDUM () 3M (SCOTCH-BRITE) STANDARD ABRASIVES (BRITE-RITE) 456 LIGHT DUTY CLEANING PAD (WHITE) 7445 (WHITE) BRITE-RITE CLEANING 635 CLEAN & FINISH PAD (GRAY) 6448 (BROWN) 740 HEAVY DUTY PAD (BROWN) 7440 (TAN) BRITE-RITE HEAVY DUTY 746 METAL BLEND PAD (GRAY) 7446 (GRAY) 747 GENERAL PURPOSE PAD (MAROON) 7447 (MAROON) BRITE-RITE GENERAL PURPOSE 847 GENERAL PURPOSE PERFORATED PAD (MAROON) 8447 (MAROON) 748 FINAL SHINE PAD (GRAY) 7448 (GRAY) BRITE-RITE ULTRA-FINE S/C 777 LONG LIFE PAD (MAROON) 796 SCOURING PAD (GREEN) 96 (GREEN) BRITE-RITE INDUSTRIAL Fibratex Convolute Wheels CARBORUNDUM () 3M (SCOTCH-BRITE) STANDARD ABRASIVES (BRITE-RITE) DEBURR AND FINISH 6 DENSITY A/O, S/C GENERAL PURPOSE DEBURR AND FINISH 7 DENSITY S/C SST DEBURRING 7 DENSITY S/C BRITE-RITE GENERAL PURPOSE 7 DENSITY S/C DEBURR AND FINISH 7 DENSITY A/O CUT & POLISH 7 DENSITY A/O BRITE-RITE GENERAL PURPOSE 7 DENSITY A/O DEBURR AND FINISH 8 DENSITY S/C SST DEBURRING 8 DENSITY S/C BRITE-RITE DEBURRING 8 DENSITY S/C DEBURR AND FINISH 8 DENSITY A/O CUT & POLISH 8 DENSITY A/O BRITE-RITE DEBURRING 8 DENSITY A/O DEBURR AND FINISH 9 DENSITY S/C F EXL DEBURRING BRITE-RITE DEBURRING 9 DENSITY HEAVY DEBURRING EXL, EX2 & EX3 DEBURRING BRITE-RITE HP METAL FINISHING 5-MA METAL FINISHING 4A M & 5A M METAL FINISHING METAL FINISHING 6-MA METAL FINISHING 6A M CLEAN & FINISH MULTI-FINISHING BRITE-RITE FINAL FINISHING Fibratex Surface Blending Discs and Belts CARBORUNDUM () 3M (SCOTCH-BRITE) STANDARD ABRASIVES (BRITE-RITE) A/O COARSE (BROWN) SURFACE CONDITIONING A CRS SURFACE CONDITIONING FE COARSE A/O MEDIUM (MAROON) SURFACE CONDITIONING A MED SURFACE CONDITIONING FE MEDIUM A/O VERY FINE (BLUE) SURFACE CONDITIONING A VFN SURFACE CONDITIONING FE VERY FINE HD, HP (X-CRSE, CRSE, MED) SE SURFACE CONDITIONING SURFACE CONDITIONING FE, SE PURPLE (CRS, MED) RAPID CUT (CRS, MED, VFINE) GD, MP, LP (CRSE, MED, VFINE) SURFACE CONDITIONING (CRS, MED, VFINE) SURFACE CONDITIONING FE, RAPID CUT (CRS, MED, VFINE) Fibratex Flap Wheels CARBORUNDUM () 3M (SCOTCH-BRITE) STANDARD ABRASIVES (BRITE-RITE) MEDIUM DENSITY FLAP FINISHING FLAP BRUSH 5 DENSITY BUFF & BLEND FLAP BRUSHES - MEDIUM HARD DENSITY FLAP FINISHING FLAP BRUSH 7 DENSITY BUFF & BLEND FLAP BRUSHES - HARD FLAP WITH 1/4 SPINDLE A/O VF CFFB-S S FIN FLAP WITH 1/4 SPINDLE A/O MED CFFB-S A CRS MANDREL MOUNTED FLAP BRUSHES - A/O MED HIGH STRENGTH FLAP (MEDIUM DENSITY) HIGH STRENGTH FLAP BRUSH 5 DENSITY HIGH STRENGTH FLAP (HARD DENSITY) HIGH STRENGTH FLAP BRUSH 7 DENSITY INTERLEAF FLAP WITH 1/4 SPINDLE A/O 60 COMBI-S A 80 MANDREL MOUNTED COMBI-S - A/O 60 INTERLEAF FLAP WITH 1/4 SPINDLE A/O 80 COMBI-S A P120 MANDREL MOUNTED COMBI-S - A/O 80 INTERLEAF FLAP WITH 1/4 SPINDLE A/O 120 COMBI-S A P180 MANDREL MOUNTED COMBI-S - A/O 120 Fibratex Unified Wheels CARBORUNDUM () 3M (SCOTCH-BRITE) STANDARD ABRASIVES (BRITE-RITE) GENERAL DUTY UNIFIED AND DEBURRING UNIFIED GENERAL PURPOSE 61
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