Specialty abrasive products for grinding, deburring, and finishing

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1 Specialty abrasive products for grinding, deburring, and finishing Unique products for use on Stainless Steel Aluminum Exotic Metals Mild Steel

2 A unique company serving a complex world. Strong values, solid ethics and integrity... three attributes getting more difficult to find in today s competitive world market. Yet we have all had the opportunity to work with or partner with companies and individuals who have exemplified such traits. Rex-Cut Products, Inc. is the oldest and primary manufacturer of cotton fiber abrasive grinding and finishing products in the world. Since the early 930 s, we have been manufacturing a non-woven cotton fabric, uniquely impregnated with abrasive grit. This impregnating process, originally invented by our founder Edward Hurst, has been refined over time and continues to comprise the base of our specialized cotton product abrasive line. Jim Claude Ken At Rex-Cut we have come to greatly appreciate high standards like integrity, delivery, and customer service when it comes to working with our suppliers in purchasing raw materials used in fabricating our products. That being the case, we strive to exemplify those standards to customers and business partners as well. We believe that practice has helped Rex-Cut become who we are today, and we pledge our commitment to strive in this same direction as we work together in coming months and years. We thank you for your patronage, and ask that you please let us know how we can continue to serve you and your customers more efficiently and effectively into the future. Jim Carroll Claude Gelinas Ken Totushek Owner/Manager Owner/Manager Owner/Manager

3 Dedicated to quality products The Rex-Cut cotton fiber wheel is manufactured using a unique impregnation process that provides superior bonding and consistency in its product line. Each step in manufacturing an individual wheel is closely controlled, from the staple length of the raw cotton to the final marking of the RPM on a finished abrasive wheel. Rex-Cut Products, Inc. is committed to ongoing development of abrasive products. The size of the staff and depth of its expertise allows the company to work closely with its distribution and end users in developing specific modified products to meet very specialized applications. Rex-Cut has a proven record of being able to explore, develop and consistently manufacture products that meet and exceed customer expectations. Our product quality, performance and safety is exceptional. INDUSTRIAL SUPPLY ASSOCIATION Linking Channel Partners Rex-Cut is a member of the UAMA The Unified Abrasives Manufacturers Association, ISA, and STAFDA. Refer to American National Standards Institute, ANSI B , Safety Requirements for the Use, Care and Protection of Abrasive Wheels or contact us directly with any questions you might have regarding usage of any of our abrasive products. A Time Tested Technology... For over 75 years our unique nonwoven cotton fiber abrasive products have been successfully servicing the international market. In terms of performance, consistency, and quality, our specialized abrasive impregnating process has repeatedly demonstrated to our customers a technology that is unmatched in the world today.

4 Index Standard Marking System and Specifications...2 Mounted Points & Wheels...3, 4, 5 Cotton Fiber Quick Change Discs...6 Megabrite Nonwoven Abrasives...7 Megabrite Unitized Wheels...8 Megabrite Convolute Wheels...9 NEW! NEW! NEW! Megabrite T27 Unitized Wheels...9 Megabrite Fusion Interleaf Flap Discs...0 Megabrite T27 Finishing Flap Discs...0 Megabrite Unitized Mounted Points... Type Straight Sided Deburring Wheels...2 High Speed T Wheels...3 Type Bench Deburring Wheels...4 ALPHA-GREEN Stainless Steel Cut-Off Wheels...5 Carbide Burs...6, 7 MX PLUS Mounted Points...8 Depressed Center Grinding Wheels...9 SIGMA GREEN Wheels for Stainless Steel/Alloys...20 SIGMA GREEN Wheels for Aluminum...2 NEW! SIGMA SCREEN...2 Cut-N-Finish TM Discs...22 Hand Held Finishing Sticks...23 Accessories...23 Kits...24, 25 To place an order...26 Sales Policy...27 Toll Free

5 Cotton Reinforced Abrasive Products Cotton reinforced abrasive products are used throughout the world for a variety of applications requiring medium to light duty metal removal, deburring, and finishing. These products differ from other bonded and coated abrasive products by their unique construction and their ability to grind and finish in one operation. Rex-Cut cotton fiber products are bonded laminates of nonwoven, abrasive impregnated cotton fabric. Varying hardness of bond is available to produce products suitable for application on both ferrous and non-ferrous materials i.e. stainless steel, aluminum, and exotics. APPLICATIONS Industries using cotton reinforced abrasive products include aircraft, aerospace, ship building, jewelry, tool and die, automotive, food processing, dairy, cutlery, welding trade, general fabrication, and others. Rex-Cut s complete line of cotton reinforced Type straight sided abrasive wheels, Type 27 depressed center wheels, CUT-N-FINISH TM flexible discs, Mounted Wheels and Points, Quick Change Discs, and Sticks combine the free cutting qualities of bonded wheels with the smooth grinding action of coated abrasives to meet a wide range of grinding, blending, and finishing needs. SPECIAL FEATURES AND ADVANTAGES Fast, One Step Finishing: The composition of Rex-Cut s abrasive products enables them to grind and finish in one operation. They have consistently reduced finishing steps from two or three to one. Versatility: The wide range of applications on which cotton reinforced products are used, make them one of the most versatile of all abrasive tools. From the aggressive stock removal of TX (resin) bonded products to the finishing performance of FX (latex) bonded products, cotton reinforced abrasives provide results characteristic of resinoid, vitrified, and rubber bonded abrasives all in a single product. Cool Cutting Action: Our unique construction continually exposes new abrasive grain during the grinding process resulting in cooler operation, and no back transfer or smearing. Smooth, Quiet Action: With its soft cushion-like grinding action, the composition of cotton reinforced products makes them resilient, smooth handling and quiet. Any tendency toward vibration and chatter is reduced. Non-Loading: Unlike most bonded or coated abrasives, cotton reinforced wheels do not load up when working on softer metals or alloys, such as aluminum. The use of Rex-Cut products eliminates the need for messy wax generally used to prevent bonded or coated products from loading. Long Life: Our products not only offer long life on the original job, but they can be dressed down and utilized on other applications. Toll Free

6 Standard Marking System and Specifications A 36 G FX Type Of Grain Used Size Of Grain Hardness Of Bond Bond Type A = Aluminum Oxide C = Silicon Carbide Coarse Medium Fine Very Fine G - Soft J - Med M - Hard N - Very Hard FX - Latex bond (white color) Available in G hardness only. TX - Resin bond (brown color) Available in J, M and N hardness. FX BOND unique flexible bond that blends and finishes in one single operation. G hardness: soft bond for light deburring, blending, and finishing. TX BOND strong resin bond that combines resiliency and cutting ability with long life. J hardness: medium bond for light deburring, longer life. M hardness: hard bond for light to medium stock removal. N hardness: very hard bond for medium stock removal and longer life. Surface Finish Comparisons Measured in micro-inches for a value of RA (roughness average) Grit Size RA* Rex-Cut Cotton Fiber RA** Sigma RA** (54) N/A *Industry data for conventional abrasives on stainless steel. **Rex-Cut RA values are measured with a Mahr Federal Surface analyzer. The values are an average taken from multiple measurements on 304 stainless steel. 2 Toll Free

7 Mounted Points & Wheels Rex-Cut cotton fiber mounted points and wheels provide the answer to those difficult grinding and finishing problems on stainless steel, aluminum, and exotic materials. Product features Debur and finish in one step Controlled metal removal without changing part geometry Long-life Smooth, chatter free grinding Ideal for deburring and polishing stainless steel, aluminum, mild steel, and exotics. Non loading on aluminum, brass, and other non-ferrous metals. Group A Shapes with /4 and 6mm Mandrels - Maximum RPM Ratings Standard Group A Shapes Shape No. Wheel Diameter Wheel Thickness * Overhang Overhang A 2-20,960 6,00 A3 2-5,530,940 A4 -/4 -/4 28,550 23,50 A5 -/8 38,550 3,270 A 7/8 2 25,420 20,00 A2 /6 -/4 38,050 30,790 A3 -/8 -/8 3,850 25,80 A4 /6 7/8 43,440 35,50 A5 /4 50,50 4,470 A2 35,50 28,840 A23 40,300 32,800 A24 /4 56,000 46,400 A25 35,50 28,840 A26 5/8 5/8 48,980 40,40 A34-25,460 25,460 A35 38,200 38,030 A36-5/8 23,50 23,50 A37 -/4 /4 30,560 30,560 Most A shapes not listed here are available upon request. * Standard mandrel/recommended overhang. Toll Free

8 Mounted Points & Wheels TYPICAL APPLICATIONS BY INDUSTRY Aircraft/Aerospace Debur and finish engine components Automotive Debur, chamfer and finish machined/cast parts Tool & Die Clean, debur and finish Fabrication Corner blending, edge breaking, I.D. and O.D. debur and blend. Jewelry Remove parting lines and finish castings Group B Shapes with /8 and 3mm Mandrels - Maximum RPM Ratings Standard Group B Shapes Shape No. Wheel Diameter Wheel Thickness * Overhang Overhang B4 B42 B5 B52 B6 B62 B9 B04 B B2 B2 B22 5/8 7/6 5/6 7/6 5/8 5/6 5/8 /6 59,560 6,320 62,820 64,80 50,930 65,250 6,0 7,220 62,530 65,90 62,420 68,740 29,600 3,360 32,860 34,850 36,20 35,300 3,50 4,260 32,570 35,960 32,460 38,790 Most B shapes not listed here are available upon request. Most B shapes available with /4 and 6mm spindles. * Standard mandrel/recommended overhang. See our NEW Mounted Point Combi Kits available on page 24 4 Toll Free

9 Mounted Points & Wheels Specifications Grain Type A Aluminum Oxide C Silicon Carbide Grain Size Coarse Med Fine Very Fine 320 Popular Applications & Specifications Finish and touch up work on molds, dies Grinding corners of aluminum welded fabrications Blending corners of stainless steel welded fabrications Deflashing and finishing die castings Removal of sharp edges or burrs Deburring, finishing turbine blade roots Bond/ Hardness GFX Soft JTX Med MTX Hard Recommended Specifications A80GFX A36MTX A54GFX A80MTX A80MTX A80MTX Standard Mandrel/Recommended Overhang OH Mandrel Collet Overhang (OH) is the distance between the end of the collet and the base of the mounted point. Group W Shapes with /8 and 3mm Mandrels - Maximum RPM Ratings Shape No. W60 W62 W63 W64 W74 W75 W76 W77 W78 W83 W84 W85 W86 W87 W20 W202 W203 W26 Wheel Diameter /4 /4 /4 /4 Wheel Thickness /4 /4 /4 /4 /4 * Overhang 75,330 67,20 59,990 47,880 65,50 57,530 50,460 38,640 29,760 57,50 49,680 42,750 3,220 22,630 43,300 35,790 29,50 30,060 Overhang 50,640 44,040 38,350 29,300 42,440 35,990 30,450 2,690 5,870 36,070 29,770 24,370 5,900 0,370 25,50 9,50 4,040 5,50 Group W Shapes with /4 and 6mm Mandrels - Maximum RPM Ratings Shape No. W76 W77 W78 W79 W83 W84 W85 W86 W87 W88 W89 W96 W97 W20 W202 W203 W204 W205 Wheel Diameter 5/8 5/8 Wheel Thickness -/4 /4-2 2 /4 * Overhang 47, ,90 40,360 37,20 48,850 46,60 44,470 40,500 36,950 3,070 26,830 34,670 24,550 44,850 42,60 40,480 36,50 32,950 Overhang 37,770 34,070 30,780 27,900 38,600 36,490 34,490 30,790 27,490 22,40 8,440 25,340 6,280 34,850 32,750 30,740 27,040 23,750 W207-27,070 8,400 W ,830 4,690 W26 /4 38,200 32,520 W27 38,200 30,40 W28 37,890 28,40 W220 30,370 2,40 W22-24,490 6,060 W ,250 2,350 W225 -/4 /4 30,560 30,560 W226 -/4 30,560 28,640 W227 -/4 30,560 26,630 W228 -/4 30,560 22,930 W230 -/4 -/4 25,200 6,760 W232 -/4 2 8,220 0,580 W235 - /4 25,460 25,460 W236-25,460 25,40 W237-25,460 8,50 W ,720 2,800 W ,00 5,590 Most W shapes not listed here are available upon request. * Standard mandrel/recommended overhang. Toll Free

10 Cotton Fiber Quick Change Discs TYPICAL APPLICATIONS BY INDUSTRY Aircraft/Aerospace Deburring edges and blending mill marks on aluminum skins for fuselage/wings. Food Service Blend and finish stainless steel kitchen components. Automotive Grind and blend spot welds on galvanized steel auto frames. General Fabrication Grinding and blending stainless/aluminum corner welds. Remove small welds, blend machine tool marks, debur, break edges, and finish. Product features No smearing on titanium and stainless steel Grinds and finishes in one step Smooth controlled grinding action Non-loading on aluminum, kevlar, and other composites Long life Superior surface finishing Outlasts coated quick change discs by a minimum 0: saving you time and money! Important QC Disc specifications should be ordered one or two grain sizes coarser than standard resin fiber discs. Example: A80 grit coated disc should be substituted with A54 or coarser, QC Disc. For optimum use: use 2 pad with 3 disc and - pad with 2 disc. See our NEW Quick Change Kits available on page 24 Availability Chart Diameter Button Type: Maximum Safe RPM 40,000 30,000 30,000 20,000 R, S, and P Grain Size: A24*, A36, A54, A80, A20, A80+, A320+ Grain Type: Specification: Aluminum Oxide, Silicon Carbide XF-Extra Flexible F - Flexible M - Medium (stiff) Popular sizes and specifications in stock. Shipped in 48 hours. * available in medium bond only + available in flexible bond only 6 Toll Free

11 Megabrite Nonwoven Abrasives Megabrite Megabrite unitized and convolute wheels are a great complement to our cotton fiber product line. Offering the next step in blending, finishing, and polishing applications, these wheels are designed for light deburring, cleaning, finishing, and the preparation of metal surfaces. Features Long Life No Smearing Flexible/Conforming Nonwoven Construction Benefits Higher Productivity Uniform Finish No Gouging/Smooth Finishes Non Loading Megabrite wheels are available in a wide range of densities and grades. Use the chart below as a guide to determine which density to use. Application Requirements 2-3 Wheel Density Aggressive Wheel Longevity Flexibility Surface Finish Low Low High Very Fine Medium Medium Medium Fine High High Low Medium Megabrite unitized wheels are manufactured by compressing a nonwoven web with specialized resin and grain to produce high performance finishing products. Our Megabrite products are designed for light deburring, cleaning, finishing, and surface preparation on stainless steel, aluminum, and exotic alloys. KEY MARKETS Aircraft, Aerospace, Mold and Die, Machine Shops, Electronics, and many others. In addition to our popular inventory of sizes and specifications, we can supply many other specifications and grades to fit your application needs. Toll Free

12 Megabrite Unitized Wheels Dimensions Grade, Grit, and Part Numbers 2AMED 2SFN 4AMED 4SCRS 4SFN 6AMED 6SFN 8AXCRS 8ACRS 8AMED 8SFN xx3/ xx/ x/8x/ x/4x/ xx/ Other sizes and grades available on request. Available Sizes, Thickness and Maximum RPM Megabrite unitized wheels can be shaped or profiled for working on precision/cast parts, and are ideal for those hard to reach areas. Our unitized wheels offer excellent wear capabilities and consistent finishes on hard metals without smearing. Dimensions Width XL2 (RPMs) XL4 (RPMs) XL6 (RPMs) XL8 (RPMs) *, /8-30,000 30,000 40,000 40,000 All 25,000 25,000 35,000 35,000 - All 8,000 8,000 30,000 30,000 2 /8 -/4 6,000 6,000 22,000 22, ,000 6,000 22,000 22, ,00 4,00 22,000 22, /8 20,000 20, /4 4,000 4,000 20,000 20, ,000 2,000 20,000 20, ,000 2,000 8,000 8, ,000 0,000 8,000 8,000 3 /8 8,000 8,000 3 /4 2,000 2,000 8,000 8, ,000 0,000 8,000 8, ,000 0,000 5,000 5, ,500 9,500 5,000 5,000 4 /8-8,000 8,000 2,000 2, ,000 7,000 9,000 9, */8-7,00 7,00 0,600 0,600 5 All 5,700 5,700 7,200 7,200 6 All 4,700 4,700 6,000 6,000 7 All 4,000 4,000 5,500 5,500 8 All 3,500 3,500 5,000 5,000 9 All 3,000 3,000 4,500 4,500 0 All 2,800 2,800 4,000 4,000 2 All 2,00 2,00 3,500 3,500 *Available in 4 and 6 densities only. 8 Toll Free

13 Megabrite Convolute Wheels Megabrite convolute wheels are manufactured using a nonwoven construction impregnated with grain/resin, which is wrapped around a core and bonded. Our convolute wheels are designed for advanced deburring, finishing, and polishing of stainless steel, aluminum, and exotic alloy parts. Convolute wheels are designed for greater conformability during use and prevent gouging and undercutting. They are also capable of finishing large surface areas for uniform grain-in applications. Dimensions Grade, Grit, and Part Numbers 7SFN 8AMED 8SFN 9SFN Max RPM 6xx ,000 6xx ,000 8xx ,500 8xx ,500 Other sizes, specifications, and grades, are available to fit your application needs. KEY MARKETS Aircraft, Aerospace, Mold and Die, Machine Shops, Electronics, and many others. Megabrite T27 Unitized Wheels with Fiberglass Backing Light Deburring, Surface Finishing, and Polishing Megabrite Type 27 Unitized wheels offer good wheel life, are smooth running, quiet, and provide excellent operator control. NEW! Size Max RPM Grade Application Part No. Box Qty. 4- X 7/8,000 CRS Aggressive / Rough Finish X 5/8 -,000 CRS Aggressive / Rough Finish X 7/8,000 MED Less Aggressive / Med Finish X 5/8 -,000 MED Less Aggressive / Med Finish X 7/8,000 FINE Medium Density / Good Finish X 5/8 -,000 FINE Medium Density / Good Finish X 7/8,000 VFINE Softer Density / Brite Finish X 5/8 -,000 VFINE Softer Density / Brite Finish PRIMARY APPLICATIONS: Scale removal, Weld surface prep, Edge breaking, Light deburring and flash removal, Remove blemishes and corrosion, Polishing stainless steel and other alloys, Surface prep before painting Toll Free

14 Megabrite Interleaf Flap Discs FEATURING Technology Fusion Flap Discs are designed by combining premium coated abrasive material with non-woven surface conditioning material. As a result, you can grind, blend, and finish in one operation. Diameter Max RPM Optimum RPM CRS MED VFINE Box Qty 4- X 7/8 2,000 7, X 5/8-2,000 7, X 7/8,000 7, X 5/8 -,000 7, PRIMARY APPLICATIONS: Weld Blending and finishing Weld surface preparation Splatter and scale removal Remove scratches, pits and corrosion FOR USE ON: Stainless Steel Aluminum Sheet Metal NEW! Megabrite T27 Finishing Flap Discs with Fiberglass Backing Megabrite Finishing Flap Discs are designed for general surface preparation and finishing. Layered flaps provide better control and longer life. Size CRS MED VFINE Max Optimum Box Brown Maroon Blue RPM RPM Qty. 4- X 7/ ,300 6, X 5/ ,300 6, X 7/ ,200 5, X 5/ ,200 5,000 5 Note: Surface conditioning material should always be run at lower speeds than coated abrasives. Optimum RPM extends disc life, improves finish, and reduces heat. PRIMARY APPLICATIONS: Cleaning, deburring, blending, and finishing stainless steel, aluminum, and other metals. NEW! 0 Toll Free

15 Megabrite Unitized Mounted Points Megabrite unitized mounted points provide another solution to light deburring, cleaning, finishing, and polishing precision machined and cast parts. Unitized mounted points are conformable and leave smooth uniform finishes. They offer the ultimate in control by providing smooth chatter free deburring and finishing while maintaining part geometry. Unitized mounted points can be easily dressed or formed to fit profiles and hard to reach areas. Excellent for use on stainless steel, aluminum, and exotic metals. See our NEW Mounted Point Combi Kits available on page 24 Popular Sizes and Maximum RPM KEY MARKETS Aircraft, Aerospace, Automotive, Mold and Die, Machine Shops, Electronics, and many others. Availability: Aluminum Oxide medium grit Silicon Carbide fine grit Soft density for polishing Harder density for light deburring, cleaning, and blending. Most A, B, and W industry standard shapes are available upon request. RPM /8 (3mm) RPM /4 (6mm) Shape Diameter Thickness with with Overhang Overhang A 2-20,960 A5 -/8 38,550 A2 /6 -/4 38,050 B42 6,320 69,200 B5 7/6 62,820 72,630 B52 64,80 78,340 B04 5/6 7,220 B2 62,420 69,30 B22 68,740 W63 /4 59,990 W77 38,640 43,90 W79 -/4 37,20 W85 42,750 44,470 W ,830 Toll Free

16 Type Straight Sided Deburring Wheels TYPICAL APPLICATIONS BY INDUSTRY Automotive Debur and finish transmission gears. Aircraft/Aerospace Debur and finish engine components Tool & Die Finish, debur, maintenance of dies and molds. Fabrication Corner blending, edge breaking, I.D. and O.D. debur and blend. Oil Refinery Pipe thread maintenance and repair. Rex-Cut s cotton fiber Type wheels are widely used for deburring and finishing of stainless steel and aluminum and other ferrous and non-ferrous applications. Our wheels remove burrs without changing the geometry of the work piece. Product features Grind, debur and finish in one operation. Smooth control with no chatter. Remove burrs without changing part geometry. Long life vs. non woven synthetic fiber wheels. No smearing or back transfer on stainless steel and exotic alloys. Wheel Size x /32 x /8 x /6 x /8 x /8 x /8 x /4 x /8 x x /8 - x /6 x /8 - x /8 x /8 - x /4 x /4 - x x /4 Maximum Safe RPM TX bond FX bond 54,240 54,240 54,240 54,240 54,240 36,60 36,60 36,60 36,60 NA* 36,290 36,290 36,290 36,290 24,95 24,95 24,95 24,95 Wheel Size 3 x /6 x /4 3 x /6 x 3 x /8 x /4 3 x 3/6 x /4 3 x 3/6 x 3 x /4 x /4 3 x /4 x 3 x x 3 x x 3 x x Maximum Safe RPM TX bond FX bond 8,080 8,080 8,080 8,080 8,080 8,080 8,080 8,080 8,080 2,095 2,095 2,095 2,095 2,095 2,095 2,095 2,095 2,095 2,095 2,095 2 x /32 x /4 2 x /6 x /4 2 x /8 x /4 2 x /8 x 2 x /4 x /4 2 x /4 x 2 x x /4 2 x x 2 x x 2- x /6 x /4 2- x /8 x /4 2- x /4 x /4 27,20 27,20 27,20 27,20 27,20 27,20 27,20 27,20 27,20 2,695 2,695 2,695 NA* 8,45 8,45 8,45 8,45 8,45 8,45 8,45 8,45 4,55 4,55 4,55 4 x /6 x /4 4 x /6 x 4 x /8 x /4 4 x /8 x 4 x /4 x /4 4 x /4 x 4 x x 4 x x 4 x x 4 x x *Not available in FX bond. 3,560 3,560 3,560 3,560 3,560 3,560 3,560 3,560 9,075 9,075 9,075 9,075 9,075 9,075 9,075 9,075 9,075 9,075 9,075 9,075 2 Toll Free

17 HIGH SPEED Type Deburring and Finishing Wheels High speed cotton fiber T wheels are manufactured with additional fiberglass reinforcement to meet the speed requirements of die grinders. Soft Bond For light deburring and finishing. Application: Deburring and finishing precision machined and cast parts made from stainless steel, aluminum, and exotic metals. Repairing and cleaning pipe threads. Hard Bond Most aggressive bond for deburring with long life. All wheels are manufactured with aluminum oxide grain. Silicon carbide available by special request only. Very fine grit available upon request. All wheels available with bore. 2 Diameter 28,000 RPM 2- Diameter 24,000 RPM 3 Diameter 20,000 RPM Thickness Bore Grit Soft Hard /6 /4 Coarse Medium Fine /8 /4 Coarse Medium Fine /4 /4 Coarse Medium Fine /6 /4 Coarse Medium Fine /8 /4 Coarse Medium Fine /4 /4 Coarse Medium Fine /6 /4 Coarse Medium Fine /8 /4 Coarse Medium Fine /4 /4 Coarse Medium Fine Toll Free

18 Type Bench Deburring Wheels TYPICAL APPLICATIONS BY INDUSTRY Wheel Size Maximum Safe RPM TX bond FX bond Standard Specifications Jewelry Debur, blend and finish (available in split and beveled). Cutlery Fork tining, finishing. Aircraft/Aerospace Grind, debur and finish engine parts. Food Service Debur edges on pots and pans/kitchen equipment. Automotive Debur and finish machined/cast parts. Product features Cotton fiber general purpose deburring wheels Longer life vs. nonwoven products Debur and finish in one operation 5 x /8 x 5 x /4 x 5 x x 5 x x 5 x x 5 x x 5/8 6 x /8 x 6 x /8 x 5/8 6 x /4 x 5/8 6 x x 5/8 6 x x 5/8 6 x x 5/8 6 x x 5/8 7 x /8 x 7 x /8 x 5/8 7 x /4 x 5/8 7 x x 5/8 7 x x 5/8 7 x x 5/8 7 x x 7 x x 0,850 0,850 0,850 0,850 7,260 7,260 9,040 9,040 9,040 9,040 9,040 6,050 6,050 7,750 7,750 7,750 7,750 7,750 5,85 5,85 5, diameters available by request. *Not available in FX bond 7,260 7,260 7,260 7,260 7,260 7,260 6,050 6,050 6,050 6,050 6,050 6,050 6,050 NA* NA* 5,85 5,85 5,85 5,85 5,85 5,85 Grain Type A - Aluminum Oxide C - Silicon Carbide Grain Size Coarse 6, 24, 36 Medium 54, 80 Fine 20, 80 Very Fine 320* Soft Medium Hard Grades/Bonds GFX - for light deburring and blending JTX - for light deburring with longer life MTX - for light to medium stock removal * Available only in aluminum oxide. 4 Toll Free

19 ALPHA-GREEN Stainless Steel Cut-Off Wheels SPECIFICATIONS A60-INOX-BF Aluminum Oxide 60 grit Stainless steel formula.040 thickness For extremely fast cutting Cuts cooler Thin profile produces less of an exit bur Rex-Cut offers a line of premium stainless steel cut-off wheels in a variety of T and T27 sizes. With a thickness profile of.040, ALPHA-GREEN cut-off wheels are designed for extremely fast and cool cutting action. Excellent for stainless steel cutting applications on pipe, tubing, rod, and sheet metal. Sizes and Availability Type Straight Sided Wheels Size Specification Max RPM Part No. Box Qty. 3 X.040 X /4 A60-INOX-BF 25, X.045 X /4 A46-INOX-BF 25, X.040 X A60-INOX-BF 25, X.045 X A46-INOX-BF 25, X.040 X A60-INOX-BF 9, X.045 X A46-INOX-BF 9, X.040 X 5/8 A60-INOX-BF 9, X.045 X 5/8 A46-INOX-BF 9, X.040 X 7/8 A60-INOX-BF 3, X.045 X 7/8 A46-INOX-BF 3, X.040 X 7/8 A60-INOX-BF 2, X.040 X 7/8 A60-INOX-BF 0, x.045 x 7/8 A46-INOX-BF 0, Type 27 Depressed Center Wheels Size Specification Max RPM Part No. Box Qty. A46-INOX-BF Aluminum Oxide 46 grit Stainless steel formula Reinforced resinoid.045 thickness For fast cutting Longer life 4 X.040 X 5/8 A60-INOX-BF 9, X.045 X 5/8 A46-INOX-BF 9, X.040 X 7/8 A60-INOX-BF 3, X.045 X 7/8 A46-INOX-BF 3, X.040 X 7/8 A60-INOX-BF 2, X.040 X 7/8 A60-INOX-BF 0, x /6 x 7/8 A46-INOX-BF 8, All ALPHA-GREEN cut-off wheels are in stock and available for shipping within 24 hours of your order. Toll Free

20 Carbide Burs Standard Cut general purpose Double Cut finer finish, smaller chips smoother operator control, less vibration Premium carbide burs designed for those demanding applications requiring fast, heavy, and controlled stock removal. Rex-Cut offers a complete line of burs while stocking popular sizes. Maximum Recommended Operating Speeds Bur Diameter RPM (A) RPM (B) /8 45,000 55,000 /4 35,000 45,000 25,000 30,000 20,000 25,000 5/8 5,000 20,000 *All extended burs 5,000 5,000 (A) For stainless steel, nickel, and other hard alloys, (B) For aluminum, copper, bronze, plastic, and other soft metals *Max RPM for burs with extended shanks (ie; 6 shanks) Non-Ferrous Cut wider flutes for reduced loading excellent for aluminum, plastic, and other non-ferrous metals All burs are manufactured using grade K20 micrograin carbide and high speed heat treated steel shanks. All brazed burs are 00% torque tested for the safest operation. General Information for Bur Use. It may be necessary to adjust the bur speed as shown on above for optimum performance. 2. Use slower speeds for harder materials. 3. Use faster speeds when using small burs. 4. Apply constant pressure and movement when in use. 5. Running burs below recommended speeds may cause chipping. 6. Do not use worn out tools and collets as they will also cause chipping. 7. Running burs too fast will cause teeth to wear prematurely. Non-Ferrous Cut Type Diameter Length Shank Size Part No. Box/QTY. SANF /4 / SA3NF / SA5NF / SCNF /4 / SC3NF / SD5NF / SFNF /4 5/8 / SF3NF / SF5NF / SLNF /4 5/8 / SL3NF / SL4NF /4 / Toll Free

21 Carbide Burs SA SB SC SD SE SF SG SH SJ SK SL SM Double Cut Type Diameter Length Shank Size Part No. Box/QTY. w/end Cut SA /4 / SA3 / SA5 / SB /4 / X SB3 / X SB5 / X SC /4 / SC3 / SC5 / SD /4 /4 / SD3 / SD5 / SE /4 / SE3 5/8 / SE5 7/8 / SF /4 5/8 / SF3 / SF5 / SG /4 5/8 / SG5 / SH /4 / SH5 /4 / SJ /4 3/6 / SJ5 7/6 / SK /4 /8 / SK3 3/6 / SK5 /4 / SL /4 5/8 / SL3 / SL4 3/6 / SM /4 / SM2 /4 / SM3 /4 / SM4 5/8 / SM5 7/8 / Double Cut with 6 Inch Shanks Type Diameter Length Shank Size Part No. Box/QTY. SA3L6 / SA5L6 / SC3L6 / SC5L6 / SD3L6 / SD5L6 / SF3L6 / SF5L6 / SG3L6 / SG5L6 / SL3L6 / SL4L6 3/6 / End cut burs have a skip flute design for improved cutting action. Toll Free

22 MX PLUS Mounted Points for Metal Fabrication SPECIFICATIONS Coarse For blending out coarse scratches, pits, and imperfections left from resinoid and vitrified stones, and carbide burs. Medium For blending and finishing. Leaves a smooth finish approximately 32 RMS, or equivalent to 50 grit. Food grade surface finish. Fine For finer finishing. Surface finish approximately RMS, or equivalent to 220 grit. All MX PLUS mounted points are manufactured with aluminum oxide grain. PRODUCT BENEFITS Light metal removal and smooth finishing in one step. Very smooth surface finishes due to cotton fiber construction. Smooth controlled grinding action. Non-loading on aluminum. Rex-Cut offers a new line of cotton fiber (MX) mounted points designed for weld blending, cleaning, and finishing on stainless steel, mild steel, and aluminum fabricated parts. These products will blend and smooth the rough scratches left from resinoid and virtrified stones, carbide burs, and cartridge rolls and leave a smooth finish. Excellent operator control with no chattering or vibration. Shape Size Spindle Qty. Part No. Per Box Coarse Medium Fine A X 2- /4 X A3 X 2- /4 X A4 -/4 X -/4 /4 X A5 X -/8 /4 X A 7/8 X 2 /4 X A2 /6 X -/4 /4 X A3 -/8 X -/8 /4 X A2 X /4 X A25 BALL /4 X A40 X /4 X B52 X /4 X W77 X /4 X W89 X 2 /4 X W96 5/8 X /4 X W98 5/8 X 2- /4 X W220 X /4 X W222 X 2 /4 X W232 -/4 X 2 /4 X W236 - X /4 X W239 - X 2 /4 X W240 - X 2- /4 X W242 2 X /4 X W243 2 X - /4 X Note: For maximum RPM reference pages 3, 4, and 5 8 Toll Free

23 Depressed Center Grinding Wheels Type 27 Cotton Fiber GFX Bond Use this bond for blending and finishing applications on stainless steel and aluminum. It resists loading and is resilient for smooth operation on stainless steel tanks, vessels and other fabrications. A36 GFX: Blending on stainless steel and aluminum MTX Bond Use this bond for light or medium weld removal. Its resilient bonding provides easy control of cutting rate. It resists loading and offers excellent results for grinding aluminum and other non-ferrous materials. A24 MTX: Grinding aluminum Product features Grind and finish in one step Smooth controlled grinding action Non loading on aluminum Superior surface finishing on stainless steel and aluminum Long-life and durability Diameter *Available in GFX only. Thickness /8, 3/6, /4 /8, 3/6, /4 /8, 3/6, /4 3/6, /4 3/6 * /4 3/6 * /4 Arbor Holes, 5/8 7/8 7/8 7/8 7/8 7/8 7/8 Max RPM 8,000 5,300 3,300 2,200 8,500 8,500 6,600 6,600 Grain sizes: A24, A36, A54, A80, A20. Silicon carbide available. Bonds: MTX - Tough Resin Bond for grinding GFX - Latex Bond for blending and finishing Available with 5/8 - throw away adapters - reusable adapter kits available upon request. See Page 23. Popular sizes and specifications in stock. Shipped in 48 hours. Toll Free

24 SIGMA GREEN Grinding Wheels for Hard Metals TYPICAL APPLICATIONS Tank Fabrication Power Plant Maintenance and Repair Welding/Metal Fabrication Shops Grind Stainless Steel, Inconel, and Titanium AVAILABLE GRAIN SIZES 36, 60 Designed for extremely fast grinding of stainless steel and alloy welds. Runs smoother, cooler and quieter than other bonded products. Virtually iron free contains only 0.035% iron, with less than 0.% of iron, chlorine, and sulfur. Secondary use: mild steel and aluminum. Model Mounting Procedures Retainer Nut SIGMA GREEN Back Washer Guard Features High Performance grain Unique bonding and wheel design Benefits Longer Life 50% faster cutting than aluminum oxide 20% cooler cutting No discoloring and warpage of stainless steel Better finish Reduced operator fatigue Smoother and quieter grinding action with more control Grinder Available with 5/8 - throw away adaptors. Shipped in 48 hours. Size Diameter 4 4 x x 5/8-4 x 5/8-5 5 x 5/8-7 7 x 5/8 - Maximum RPM 5,300 5,300 3,300 3,300 3,300 3,300 2,200 2,200 8,500 8,500 Specification 36GRIT 36GRIT 36GRIT 60GRIT 36GRIT 60GRIT 36GRIT 36GRIT 36GRIT 36GRIT Arbor 5/8 7/8 7/8 7/8 7/8 Quantity Per Box Part No Toll Free

25 Sigma Screen discs are formulated using the same unique properties of our popular Sigma Green wheels. Sigma Screen discs are designed for fast, flexible, and cool grinding applications. Box of 0 contains back-up pad. Box of 50 contains 5 back-up pads. Back-up pad is required for use with the disc. Discs can be stacked for longer life and more aggressive grinding action. Discs not recommended to be used on sharp edges. Multi Purpose Discs NEW! Diameter Max RPM Grit Box Qty Part No. 4- X 7/8 3,300 CRS 0/ X 7/8 3,300 MED 0/ X 7/8 3,300 FINE 0/ X 7/8 3,300 VFINE 0/ INDUSTRIES: Automotive, Marine, Job Shops, Sheet Metal Shops, Woodworkers PRIMARY APPLICATIONS: Rust and paint removal, Splatter and scale removal, Light weld removal, Remove scratches, pits, and corrosion, Remove undercoating, Sanding FOR USE ON: Stainless Steel, Aluminum, Composites, Fiberglass, Sheet Metal, Wood SIGMA GREEN for Aluminum 46 Grit APPLICATION: Heavy stock removal of aluminum welds BENEFITS: Increased production and reduced downtime Non-loading Designed especially for grinding aluminum welds. With our unique bonding system and blend of 46 grit, Sigma Green wheels grind extremely fast, won t load up, and run smoother with more control. Sigma Green outperforms the leading brands on price and performance. Smooth control with less vibration No wax, paraffins, or other grinding aids needed to prevent loading Size 4 x 7/8 Max RPM 3,300 Grit 46 Box Qty. 25 Part No Shipped in 48 hours. 4 x 5/8-3, Toll Free

26 Cut-N-Finish TM Discs TYPICAL APPLICATIONS BY INDUSTRY Cotton fiber Cut-N-Finish discs combine the long life and durability of a bonded Type 27 with the flexibility and finishing capabilities of a coated disc. Fabrication Weld grinding and blending on flat and contoured surfaces such as stainless steel and aluminum vessels. Shipbuilding Weld blending and finishing structures. Marine Blend welds on various boat/yacht components (propellers, railing, fiberglass hulls, etc.). Emergency/Rescue Weld blending and radiusing on aluminum diamond plate. Trailers Weld blending and finishing on aluminum horse trailers. Comparative finishes Grain Sizes Cut-N-Finish Product features One step grinding and finishing Flexible for smooth controlled operation Non loading on aluminum Superior surface finishes on stainless steel and aluminum Long life Important information BACK UP PADS are highly recommended for use with 7 diameter CUT-N-FINISH Disc. See Page 23. When 5/8- adapters are used, depression of adapter hub must be filled with spacer washer provided. CUT-N-FINISH specifications should be ordered one or two grain sizes coarser than resin fiber discs. (Example: A80 grit coated disc should be substituted with A54 or coarser CUT-N-FINISH disc.) Coated Discs Availability Chart Diameter Maximum Safe RPM Arbor Hole ,300 3,300 8,500 5/8 7/8 7/8 Grain Sizes: A24, A36, A54, A80 Specification: F - Flexible bond for most blending and finishing applications. M - Medium bond for more aggressive stock removal. Popular sizes and specifications in stock. Shipped in 48 hours. 22 Toll Free

27 Hand Held Finishing Sticks Cotton fiber round and square sticks offer a gentle finishing action with fast, controlled deburring. Debur and finish in one step. Round 3/6 x 4 /4 x 4 x 4 x 4 Size Square 3/6 x 3/6 x 4 /4 x /4 x 4 x x 4 x x 4 6 Lengths Available Other sizes available upon request. Artillery/Weapons Spin, finish, debur Specifications Abrasive: A Aluminum Oxide C Silicon Carbide Grain Sizes: 54, 80, 20, 80, 320 Grades and GFX - Soft Bonds: JTX - Medium MTX - Hard TYPICAL APPLICATIONS Aircraft/Aerospace Edge break, debur and finish engine parts. Tools and Die Debur and finish Accessories Quick Change Disc Holders For use with our cotton fiber quick change discs TYPE R /4 Shank mm TYPE S /4 Shank mm NEW! Circle Cool Back-up Pads For use with Cut-N-Finish Discs Includes Pad and Nut Wrench sold separately Part No New Lower Price General Purpose Mandrels For use with T straight sided wheels Shank x Arbor /8 x /8 Part No Set: /4 x /4 /4 x Part No Threaded Mandrels /4 x For use with small unitized wheels Overall length -7/8 Part No T27 Reusable Adapter Kits Use in place of a throwaway adapter 4- kit Part No , 9 kit Part No Wheel Bushings For reducing ID s on bench mounted wheels Reduces ID s to Part No Toll Free

28 Kits Grind and Blend Kits For weld grinding and surface preparation on stainless steel and aluminum. Each kit includes a 4- Sigma Green wheel, and a 4- Cotton Fiber wheel. 4- x 7/8 Kit Part No x 5/8 - Kit Part No Cotton Fiber Quick Change Kits Available in 2 and 3 diameters with Type R or Type S fasteners. Each kit includes 8 discs in various grit sizes. 2 Type R Kit - Part No Type S Kit - Part No Type R Kit - Part No Type S Kit - Part No MX PLUS Kit An assortment of larger mounted point shapes for metal fabrication applications. Kit includes 7 pcs. of popular shapes for blending and finishing on stainless steel and aluminum. Part No Mounted Point Combi Kits Mounted Point Combi Kits include an assortment of popular cotton fiber and unitized mounted points. Both provide excellent control and finishes. These are ideal for use on stainless steel, aluminum, and exotic metals. /8 Spindle Kit Part No /4 Spindle Kit Part No Toll Free

29 Kits Carbide Bur Kits 8 Piece box set Contains double cut burs Presented in a protective oak box Part No Kit Contents SA5 SF5 SC3 SL4 SC5 SD5 SF3 SG3 Stainless Steel Kit For grinding, blending, and cutting stainless steel. Each kit includes a Sigma Green wheel, a T27 Cotton Fiber wheel, and 4 pieces of a Alpha Green Cutoff wheel. 4- Part No Part No Sigma Screen Kit Multi purpose kit for a variety of applications on metal, fiberglass, and wood. Includes 8 pieces of 4- discs. 2 each of CRS, MED, FN, and VFN with one back-up pad. Part No Toll Free

30 To place an order Phone Fax Safety Guide The following safety information should be used only as a guide for the Rex-Cut range of products.. Check all wheels for cracks or other damage before mounting. 2. Check machine speeds against maximum operating speed of the wheel. 3. Be sure that the wheel bore, threaded or unthreaded, fits machine arbor properly and that flanges are clean, flat and of the proper type for the wheel you are mounting. 4. Run the wheel in a protected area at least one minute before grinding Mail P.O. Box 209 Fall River, MA Web-Site/ 5. Wheels must be properly guarded. 6. Wear protective safety glasses or a proper face shield. 7. Do not use wheels which have been dropped or otherwise damaged. 8. Do not use excessive pressure when mounting wheels between flanges. Tighten nut sufficiently to hold wheel firmly. 9. Do not use heavy side grinding pressure on any Type straight sided wheel. 0. Do not mount more than one wheel on a single arbor. Storage Rex-Cut Wheels should be stacked flat, not on their edges, in a dry area. info@rexcut.com International Calls: International Fax: Toll Free

31 Sales Policy Terms of payment Net 30 days. Delivery terms F.O.B. Fall River, Massachusetts 02722, USA Normal order shipping practice allows for up to 0% over or under specified order quantity for manufactured goods. Prepaid allowed freight policy Pertains only to T27, CNF, Sigma Green and Alpha Green wheels based on quantity purchases of a minimum 200 pcs.; Combining privileges allowed; Our selected choice of carrier; Routing by ground service only. Pricing policy $25 minimum order. Special volume quotations upon request. Cancellation policy Cancellation of orders subject to REX-CUT approval. All cancellations are subject to a surcharge. Add-On policy One order add-on acceptable only. Must meet $25.00 minimum value. Acceptable only within three business days maximum of original order date. Returned goods In all cases authorization for returns must be approved in advance by REX-CUT. An R.G.A. number will be assigned and must appear on all returned package labels, otherwise the packages will be returned to sender. Blanket ordering The following conditions must be met in order to qualify for blanket ordering. Single orders for product of the same size and specifications (no combining privileges). Scheduled shipping dates must be specified. Purchase orders must be received in written (confirmation) form. Shipping limited to one destination. Cancellation of incomplete blanket orders are subject to a surcharge. Extended Delivery Table Product Type Quantity Bracket Blanket Order Purchased Policy Type 27, CNF and Sigma Green F Type 27, CNF and Sigma Green E 3 Type & Sticks E Type & Sticks D 3 Mounted Points E Mounted Points D 2 Mounted Points C 3 (See price list for actual quantities) The following policies are based on the Extended delivery. Policy #: Four (4) equal quantity releases/with a maximum 2 month period. Policy #2: Three (3) equal quantity releases/within a maximum 9 month period. Policy #3: Two (2) equal quantity releases/within a maximum 6 month period Toll Free

32 960 Airport Road P.O. Box 209 Fall River, MA USA Toll Free Fax International Sales Department Fax Visit us on the World Wide Web: or contact us by at Available at: 2007/2008

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