CSP PSYCHIATRIC SERVICES UNIT SECTION IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT
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1 SECTION IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT PART 1 GENERAL 1.1 SUMMARY A. Section Includes: 1. Pipe Markers. 2. Valve Tags. 3. Equipment Nameplates. 4. Underground Marking Tape. 5. Duct Lables. 1.2 REFERENCES A. ASME A Scheme for the Identification of Piping Systems. 1.3 SUBMITTALS A. Submit in accordance with Sections and B. Product Data: Indicate model, type, and application usage. C. Submit list of wording, symbols, letter size, letter style, and color coding for each system and vault cover. D. Submit valve numbering scheme, valve chart and schedule, including valve tag number, location, function type, and valve manufacturer s name and model number. 1.4 COORDINATION A. Coordinate with CDCR Representative for preferred color schemes and service abbreviations and valve and equipment numbering schemes prior to submittal review. B. Coordinate installation of identifying devices with completion of covering of surfaces where devices are to be applied. C. Coordinate installation of identifying devices with location of access panels and doors. D. Install identifying devices before installing acoustical ceilings and similar concealment. If not installed before ceiling is installed, the Contractor shall remove ceiling at no additional cost to the Owner and install identifying devices. PART 2 PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS BID SET SEPTEMBER 28, 2011
2 A. Seton Name Plate Corp. B. Brimar. C. Brady. 2.2 PIPE MARKERS A. Markers: ASME A Pressure sensitive vinyl (self sticking) material. 2. Mechanically fastened type: Snap on or strap on. a. For dirty, greasy, or oily pipe where pressure sensitive markers may not perform satisfactorily. 3. All weather film for outdoor exposed piping. 4. Provide 360 degree and pipe flow arrows and fluid being conveyed. 5. Size of letters legend: OUTSIDE DIAMETER OF PIPE OR PIPE COVERING LENGTH OF COLOR FIELD SIZE OF LETTERS AND ARROWS 2.3 VALVE TAGS 3/4 to 1-1/4 inch 8 inch 1/2 inch 1-1/2 to 2 inch 8 inch 3/4 inch 2-1/2 to 6 inch 12 inch 1-1/4 inch 8 to 10 inches 24 inch 2-1/2 inch Over 10 inches 32 inch 3-1/2 inch Ductwork 2-1/2 inch A. Tags: Brass or anodized aluminum type. 1. Brass: Minimum 19 gauge, polished, 2-Inch diameter with following lettering: a. Service: ¼-inch stamped black filled letters. b. Valve numbers: 3/8-inch stamped black filled letters. 2. Aluminum: 2-inch diameter, inch thick, with following lettering: a. Service: 1/4-inch engraved letters. b. Valve numbers: 3/8-inch engraved letters. B. Fasteners: 4 ply copper or monel wire meter seals, brass S hooks or No. 16 brass jack chain. 2.4 EQUIPMENT NAME PLATES A. 1/8-inch rigid plastic or bakelite with 4 edges beveled, with black background and white border and letters. 1. Two 3/8-inch mounting holes. 2. Minimum 1/2-inch high lettering. 3. Commercial quality, rust resisting nuts and bolts with backwashers, self tapping screws or rivets. 2.5 UNDERGROUND MARKING TAPE BID SET SEPTEMBER 28, 2011
3 A. General: Provide underground pipe marking tape on all pipes buried beneath the ground. Provide a continuous length of tape 12 inches below the finished earth surface directly above the buried pipe. Provide a second continuous length of tape 12 inches above the top of the buried pipe if the top of the pipe is lower than 36 inches from the top of the finished earth surface. B. Tape: 5 mil inert plastic film for underground use. C. Resistant to alkalis, acids and other destructive agents found in soil; information in the Geotechnical Report. D. Minimum tensile strength: 120 pounds per 6-inch width. E. Minimum elongation: 500 percent. F. Provide detectable underground tape above all buried pipes on the Project. Provide a continuous printed message repeated every 16 to 36 inches warning of pipe buried below similar to (i.e., CAUTION STEAM LINE BURIED BELOW ). G. Color code: 1. Yellow: Natural gas. H. Provide tape widths of 2, 3, 6, 9, and 12 inches for lines buried 10, 20, 30, 40, and 50 inches or greater, respectively. 2.6 DUCT LABELS A. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving, 1/16- inch thick, and having predrilled holes for attachment hardware. B. Letter Color: White. C. Background Color: Black. D. Maximum Temperature: Able to withstand temperatures up to 160 degrees F. E. Minimum Label Size: Length and width vary for required label content, but not less than 2-1/2 by 3/4-inch. F. Minimum Letter Size: 1/4 inch for name of units if viewing distance is less than 24 inches, 1/2 inch for viewing distances up to 72 inches, and proportionately larger lettering for greater viewing distances. Include secondary lettering two-thirds to three-fourths the size of principal lettering. G. Fasteners: Stainless-steel rivets or self-tapping screws. H. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate. I. Duct Label Contents: Include identification of duct service using same designations or abbreviations as used on Drawings, duct size, and an arrow indicating flow direction. 1. Flow-Direction Arrows: Integral with duct system service lettering to accommodate both directions, or as separate unit on each duct label to indicate flow direction. BID SET SEPTEMBER 28, 2011
4 2. Lettering Size: At least 1-1/2 inches high. 2.7 STENSILS A. Stencils: Prepared with letter sizes according to ASME A13.1 for piping; minimum letter height of 1-1/4-inches for ducts; and minimum letter height of 3/4-inch for access panel and door labels, equipment lables, and similar operational instructions.3 1. Stencil Material: Aluminum. 2. Stencil Paint: Exterior, gloss, acrylic enamel black unless otherwise indicated. Paint may be in pressurized spray-can form. 3. Identification Paint: Exterior, acrylic enamel in colors according to ASME A13.1 unless otherwise indicated. 2.8 CHART AND DIAGRAM FRAMES A. Chart and diagram frames: Extruded aluminum with plexiglass or glass windows. 2.9 GAS VAULT A. Provide identification on vault cover. Label cover to read MAIN GAS SETTLEMENT JOINT AND SUMP PUMP. Use 4 inch high helvetica medium upper case letters in black enamel paint stenciled on the vault cover. Contractor to coordinate with CDCR Representative type of identification for vault cover prior to submittal review. PART 3 EXECUTION 3.1 PREPARATION A. Degrease and clean surfaces to receive adhesive for identification materials. 3.2 VALVE AND EQUIPMENT IDENTIFICATION A. Designate all equipment, valves, dampers and terminal units by distinguishing numbers and letters on charts and/or diagrams. 1. Tag and locate following equipment items: a. Valves. b. Dampers. c. All items indicated on equipment schedules except registers, grilles and diffusers. 2. Designation shall match that indicated. B. Install tags on all devices with numbers and letters corresponding to charts. C. Fasten tags securely to devices with tag fasteners in manner for easy reading. D. Attach equipment nameplates in conspicuous location, directly on item of equipment or apparatus such as starters, pumps, fans, HVAC units and control panels. E. For unsuitable surfaces, such as high temperature or lack of space, use copper or brass rings or chains to attach tags. F. Furnish 4 charts. BID SET SEPTEMBER 28, 2011
5 1. Mount 1 chart in frame and secure on wall in location directed by CDCR Representative. 2. Include remaining 3 sets in Operation and Maintenance Manuals. 3. Show valve tag numbers on project as-built drawings. G. Provide safety sign for each piece of exposed mechanical equipment that may start automatically. Comply with the requirements of Section PIPE IDENTIFICATION A. Locate pipe markers as follows: 1. Next to each valve and fitting, except on plumbing fixtures and equipment. 2. At each branch or riser take off. 3. At each passage through walls, floors and ceilings. 4. At each pipe passage to underground. 5. On all horizontal pipe runs every 20 feet, at least once in each room and each story traversed by piping system. 6. Identify piping contents, flow direction, supply and return. B. Install markers with tape color bands over each end of marker, extending around pipe and overlapping a minimum of 30 degrees. 3.4 SERVICE ABBREVIATIONS A. Coordinate with CDCR Representative for preferred color schemes and service abbreviations as indicated below: 1. G (xxx psi) Natural Gas (indicate pressure). 2. REF Refrigerant (exposed) 3.5 INSTALLATION OF UNDERGROUND MARKING TAPE A. Install underground marking tape directly above all outside utility lines. B. Allow 12 inches between tape and line, and install as close to grade level as feasible. 3.6 CONTROL DIAGRAMS AND INSTRUCTIONS A. Provide HVAC control and systems instructions and diagrams in wall mounted frames. Mount framed diagrams in conspicuous, easily accessible places in equipment rooms housing appropriate HVAC system. B. Diagrams and instructions may be reduced in size provided they are legible and lettering is not smaller than elite type of standard typewriter. 3.7 DUCTWORK IDENTIFICATION A. Install self-adhesive duct labels with permanent adhesive on air ducts in the following color codes: 1. Blue: For cold-air supply ducts. 2. Yellow: For hot-air supply ducts. 3. Green: For exhaust-, outside-, relief-, return-, and mixed-air ducts. 4. ASME A13.1 Colors and Designs: For hazardous material exhaust. BID SET SEPTEMBER 28, 2011
6 B. Stenciled Duct Label Option: Stenciled labels, showing service and flow direction, may be provided instead of plastic-laminated duct labels, at Installer s option, if lettering larger than 1-inch high is needed for proper identification because of distance from normal location of required identification. C. Access doors: Provide duct labels or stenciled signs on each access door in ductwork and housings, indicating purpose of access (to what equipment) and other maintenance and operating instructions, and appropriate safety and procedural information. D. Concealed doors: Where access doors are concealed above acoustical ceilings or similar concealment, plasticized tags may be installed for identification in lieu of specified signs, at Installer s option. E. Access doors for fire-dampers, smoke dampers, and fire/smoke dampers: Permanently identify on the exterior by a label with letters not less than 1/2 inch in height reading FIRE DAMPER, SMOKE DAMPER, or FIRE/SMOKE DAMPER. Comply with requirements of CMC. END OF SECTION BID SET SEPTEMBER 28, 2011
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