AEROSPACE MATERIAL SPECIFICATION
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1 AEROSPACE MATERIAL SPECIFICATION Issued MAY 1945 Revised AUG 2005 Superseding AMS 2241N Tolerances, Corrosion and Heat-Resistant Steel, Iron Alloy, Titanium, and Titanium Alloy Bars and Wire 1. SCOPE: This specification covers established manufacturing tolerances applicable to corrosion and heatresistant steel, iron alloy, titanium, and titanium alloy bars and wire. These tolerances apply to all conditions, unless otherwise noted. The term excl is used to apply only to the higher figure of the specified range. 2. DIAMETER, THICKNESS, AND WIDTH: 2.1 Cold Finished Bars: Rounds, Squares, Hexagons, and Octagons (See 2.1.3): See Table 1. TABLE 1A - Diameter or Thickness Tolerance, Inch/Pound Units Specified Diameter or Thickness and (See ) Rounds Only Squares, Hexagons, and Octagons (See ) to 1.000, excl to 1.500, excl to 2.000, to to 4.000, Technical Standards Board Rules provide that: This report is published by to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, uding any patent infringement arising therefrom, is the sole responsibility of the user. reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. invites your written comments and suggestions. Copyright 2005 International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of. TO PLACE A DOCUMENT ORDER: Tel: (inside USA and Canada) Tel: (outside USA) Fax: custsvc@sae.org WEB ADDRESS:
2 TABLE 1B Diameter or Thickness Tolerance, SI Units Specified Diameter or Thickness Tolerance, Millimeter and (See ) Rounds Tolerance, Millimeter Only Squares, Hexagons, and Octagons (See ) to 25.00, excl to 37.50, excl to 50.00, to 75.00, to , Size tolerances for round bars are plus and minus as shown in Table 1. When required, however, they may be specified all plus and nothing minus, or all minus and nothing plus, or any combination of plus and minus, if the total spread in size tolerance for a specified size is not less than the total spread shown in Table For titanium and titanium alloys, the difference among the three measurements of the distance between opposite faces of hexagons shall be not greater than one-half the size tolerance and the difference between the measurements of the distance between opposite faces of octagons shall be not greater than the size tolerance Flats (See 2.1.3): See Table 2. TABLE 2A Thickness and Width Tolerances, Inch/Pound Units Specified Width Thickness and Width and to 0.250, to 1.000, to 2.000, to 3.000, to 4.500,
3 TABLE 2B Thickness and Width Tolerances, SI Units If cold finished bars are ordered heat treated or heat treated and pickled after cold finishing, tolerances shall be double those of Table 1 and Table Cold Finished Wire: Specified Width Thickness Tolerance, Millimeter and Width Tolerance, Millimeter and 3.00 to 6.00, to 25.00, to 50.00, to 75.00, to , Rounds, Squares, Hexagons, and Octagons (See ): See Table 3. TABLE 3A - Diameter or Thickness Tolerances, Inch/Pound Units Specified Diameter or Thickness Inch and Rounds and Squares Only Hexagons and Octagons (See ) to , excl to 0.008, excl to 0.012, excl to 0.024, excl (See ) to 0.033, excl (See ) to 0.044, excl to 0.125, excl to , excl to 0.500, excl
4 TABLE 3B Diameter or Thickness Tolerances, SI Units Specified Diameter or Thickness Tolerance, Millimeter and Rounds and Squares Tolerance, Millimeter Only Hexagons and Octagons (See ) 0.08 to 0.12, excl to 0.20, excl to 0.30, excl to 0.60, excl (See ) to 0.85, excl (See ) to 1.10, excl to 3.15, excl to 7.80, excl to 12.50, excl If cold finished wire is ordered heat treated or heat treated and pickled after cold finishing, tolerances shall be double those of Table 3 for nominal sizes inch (0.60-mm) and over For titanium and titanium alloys, tolerances for these sizes are ± inch (0.019-mm) For titanium and titanium alloys, the difference among the three measurements of the distance between opposite faces of hexagons shall be not greater than one-half the size tolerance, and the difference among the four measurements of the distance between opposite faces of octagons shall be not greater than one-half the size tolerance Out-of-Round: Round wire shall not be out-of-round by more than one-half of the total tolerance shown in Table Flats: See Table
5 TABLE 4A - Thickness Tolerances, Inch/Pound Units Specified Thickness Inch and Up to 0.029, excl to 0.035, excl to , excl TABLE 4B Thickness Tolerances, SI Units Specified Thickness Tolerance, Millimeter and Up to 0.70, excl to 0.90, excl to 4.75, excl Width tolerances shall be ± inch (0.12 mm) for nominal widths to inch (1.56 to 9.38 mm), exclusive. 2.3 Hot Finished Bars: Hot Rolled: Rounds and Squares: See Table 5. Out-of-round is the difference between the maximum and minimum diameters of the bar, measured at the same cross section. Out-of-square is the difference in the two dimensions at the same cross section of a square bar, each dimension being the distance between opposite faces
6 TABLE 5A - Diameter of Thickness Tolerances, Inch/Pound Units Specified Diameter or Thickness Out-of-Round or Out-or-Square Inch to , to , to 0.625, to 0.875, to 1.000, to 1.125, to 1.250, to 1.375, to 1.500, to 2.000, 1/64 1/ to 2.500, 1/ to 3.500, 3/ to 4.500, 1/ to 5.500, 5/ to 6.500, 1/ to 8.000, 5/
7 Specified Diameter or Thickness TABLE 5B Diameter of Thickness Tolerances, SI Units Tolerance, Tolerance, Millimeter Out-of-Round or Out-or-Square 6.25 to 7.80, to 11.00, to 15.75, to 22.00, to 25.00, to 28.00, to 31.00, to 34.00, to 37.50, to 50.00, to 62.50, to 87.50, to to to to , Hexagons and Octagons: See Table 6. TABLE 6A - Thickness Tolerances, Inch/Pound Units Specified Thickness and Maximum Difference 3 Measurements Hexagons Only Inch to 0.500, to 1.000, to 1.500, to 2.000, 1/32 1/ to 2.500, 3/64 3/ to 3.500, 1/16 1/16-7 -
8 Specified Thickness TABLE 6B Thickness Tolerances, SI Units Tolerance, and Maximum Difference 3 Measurements Hexagons Only 6.25 to 12.50, to 25.00, to 37.50, to 50.00, to 62.50, to 87.50, Flats: See Table 7 and Table 8. TABLE 7A - Thickness Tolerances, Inch; for Thickness Ranges,, Inch/Pound Units to 0.500, & to 1.000, & to 2.000, & to 4.000, to 4.000, to 6.000, to 6.000, to 8.000, to 8.000, Specified Width, Up to 1.000, to 2.000, to 4.000, to 6.000, to 8.000, to , TABLE 7B Thickness Tolerances, ; for Thickness Ranges,, SI Units 3.10 to 12.50, & to 25.00, & to 50.00, & to , to , to , to , to , to , Specified Width, Up to 25.00, to 50.00, to , to , to , to ,
9 TABLE 8A - Width Tolerances, Inch/Pound Units Specified Width, Up to 1.000, to 2.000, to 4.000, to 6.000, to 8.000, to , TABLE 8B Width Tolerances, SI Units Tolerance, Specified Width, Tolerance, Up to 25.00, to 50.00, to , to , to , to , Forged: Tolerances shall be as agreed upon by purchaser and vendor. 3. LENGTH: Tolerances in Table 9 and Table 10 shall apply only when definite lengths are ordered. 3.1 Hot or Cold Finished Bars: See Table
10 TABLE 9A - Tolerances,, Only; For Ranges, Feet, Inch/Pound Units Specified Diameter of Rounds, Thickness of Squares, Hexagons, and Octagons, Width of Flats Up to 12, 12 to 25, Up to 2.000, 1/2 3/ to 4.000, 3/ to 6.000, 1 1-1/ to 9.000, 1-1/4 1-1/ to , 1-1/2 2 TABLE 9B Tolerances,, Only; For Ranges,, SI Units Specified Diameter of Rounds, Thickness of Squares, Hexagons, and Octagons, Width of Flats Up to 3600, 3600 to 7500, Up to 50.00, to , to , to , to , Wire: Round and Shape, Straightened and Cut, Exact Resheared: See Table
11 Specified Diameter of Rounds, Thickness of Squares, Hexagons, and Octagons, TABLE 10A - Tolerances, Inch, Only; For Ranges, Feet, Inch/Pound Units Up to 3, Excl 3 to 12, 12 to 25, Up to 0.125, 1/16 1/16 1/ to 0.500, 1/32 (See ) 1/16 1/8 TABLE 10B Tolerances,, Only; For Ranges,, SI Units Specified Diameter of Rounds, Thickness of Squares, Hexagons, and Octagons, Up to 900, Excl 900 to 3600, 3600 to 7500, Up to 3.12, to 12.50, 0.8 (See ) For titanium and titanium alloys, tolerance for these sizes is +1/16-inch, -0 (+1.6-mm, -0). 4. STRAIGHTNESS: 4.1 Cold Finished: Bars shall be of such straightness that the maximum curvature (depth of arc) shall not exceed inch (1.56 mm) in any 5 feet (1500 mm) of length, but shall not exceed inch (1.04 mm) x length in feet (meters). 4.2 Hot Finished or Heat Treated: Unless otherwise ordered, bars shall be of such straightness that the maximum curvature (depth of arc) shall not exceed inch (3.13 mm) in any 5 feet (1500 mm) of length, but shall not exceed inch (2.08 mm) x length in feet (meters). 5. SPECIAL TOLERANCES: 5.1 Across Corners, Hexagons: The requirements shown in Table 11 apply to cold finished hexagons, when specified
12 TABLE 11A - Minimum Distance Across Corners, Inch/Pound Units Specified Thickness Distance Across Corners TABLE 11B Minimum Distance Across Corners, SI Units Specified Thickness Distance Across Corners
13 6. NOTES: 6.1 A change bar ( ) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of a specification. An (R) symbol to the left of the document title indicates a complete revision of the specification, uding technical revision. Change bars and (R) are not used in original publications, nor in specifications that contain editorial changes only This is an editorial correction necessary to correct publication errors in the N revision, (see Tables 2A, 7B, 9B, and 10B). In this instance, the change bar symbol(s) uded herein are for the convenience of the user in locating areas where technical changes have been made to the M and N revisions of this specification It can be noted that MAM 2241 has been made noncurrent. Accordingly, this udes metric equivalents. 6.2 Terms used in AMS are clarified in ARP Key Words: Tolerances, bars, wire, titanium, steel, iron alloy, titanium alloy, and corrosion-resistant. PREPARED UNDER THE JURISDICTION OF AMS COMMITTEE F
14 RATIONALE: Because MAM 2241D was made noncurrent, it became desirable to ude metric tables in this AMS revision. Therefore, all the B tables have been inserted
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