The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level III NIMS/ANSI

Size: px
Start display at page:

Download "The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level III NIMS/ANSI"

Transcription

1 The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level III NIMS/ANSI Developed By: Copyright July 1997-Revised September 2001 Distributed by: The National Institute for Metalworking Skills, Inc 3251 Old Lee Highway Fairfax, VA Fax

2 Duties and Standards for Machining Skills--Level III i.

3 Table of Contents Occupational Description and Benchmarks... 3 Occupational Description... 3 Bench Skills... 3 Metal Cutting Skills...3 Inspection and Quality Assurance Skills... 3 Other Skills and Competencies... 4 Framework for Machining Skills Level III... 5 Duty Area: 1. Job Planning and Management... 7 Duty: 1.1 Job Process Planning... 7 Duty Area: 2. Job Execution... 9 Duty: 2.1 Bench Operations: Hand Lapping... 9 Duty: 2.2 Angle Contour Bandsawing Duty: 2.3 Turning Operations: Manual Contour Turning Duty: 2.4 Turning Operations: Steady Rest Turning and Boring Duty: 2.5 Turning Operations: Follower Rest Turning Duty: 2.6 Turning Operations: Difficult Materials Duty: 2.7 Milling: Mill Compound Angles Duty: 2.8 Milling: Manual Contour Milling Duty: 2.9 Horizontal Boring Mill: Line Boring Duty: 2.10a Grinding: Select, Inspect, Set up, and Balance Wheels Duty: 2.10b Grinding: Tapered Cylindrical Grinding Duty: 2.11 Grinding: Grind I.D. and O.D. Surfaces Duty: 2.12 Grinding: Grind Tapers on an Universal Grinder Duty: 2.13 Grinding: Contour Grinding Duty: 2.14 EDM: Operate a 4 Axis Wire EDM Duty: 2.15 CNC: Advanced Manual RS-274-D Programming Duty: 2.16 CNC: Use Manufacturing Modeling Software to Create RS-274-D Programs Duty: 2.17 CNC: Milling Centers Duty: 2.18 CNC: Turning Centers Duty: 2.19 CNC: Turning Centers with Secondary Milling Knowledge, Skills, Abilities and Other Characteristics KSAO Area: 2. Mathematics KSAO: 2.1 Geometry of Compound Angles, Profiles of a Line, and Profile of a Surface KSAO Area: 3. Computer Aided Manufacturing Technology... 50

4 KSAO:3.1 Computer Aided Manufacturing Software APPENDIX A Cross-References to Machining Skills Level I & II Cross-References to Machining Skills Level I KSAO Area: 1. Written and Oral Communication KSAO: 1.1 Reading KSAO: 1.2 Writing KSAO: 1.3 Speaking KSAO: 1.4 Listening KSAO Area: 3. Decision Making and Problem Solving KSAO: 3.1 Applying Decision Rules KSAO: 3.2 Basic Problem Solving KSAO Area: 4. Group Skills and Personal Qualities KSAO: 4.1 Group Skills KSAO: 4.2 Personal Qualities Cross-References to Machining Skills Level II KSAO Area: 3. Engineering Drawings and Sketches KSAO: 3.1 Isometric and Orthographic Sketching KSAO: 3.2 Interpreting Engineering Drawings: Geometric Dimensioning and Tolerancing KSAO: 3.3 Interpreting Engineering Drawings: Auxiliary Views KSAO Area: 4. Measurement KSAO: 4.1 Manual Coordinate Measuring Machines APPENDIX A National Institute for Metalworking Skills, Inc-Executive Committee APPENDIX B National Institute for Metalworking Skills, Inc. Board of Directors

5 Machining Skills Level III Occupational Description and Benchmarks for Machining Skills Level III Occupational Description Machining Skills Level III are used by skilled tradespersons who have achieved proficiency in the core competencies of Machining Skills I and II and have advanced to higher levels of technical competency or have developed new competencies. The general areas of competency remain: Bench skills Metal cutting skills Inspection and quality assurance skills Machining Skills Level III applies to both single part and multiple part production. A person who has achieved Machining Skills III competency may have modest supervision responsibilities for other operators or production workers. Additionally, people who have achieved Skills III competence will be called upon to provide training for machining technicians. Bench skills Lay out of hole locations on bolt circles, angular surfaces, profiles of a line and points of tangency. Read and comprehend complex orthographic blueprints using geometric dimensioning and tolerancing symbology. Read and comprehend blueprints that have multiple auxiliary views. Hand lap small surfaces. Metal cutting skills: Use indexing devices to locate part features. Produce compound angled and irregular surfaces. Produce work to close tolerances. Set up and operate a boring mill. Set up and operate a cylindrical grinder. Set up and operate CNC machine tools. Improve setups on common classes of machine tools. Gain competence in all safety procedures for all tasks within the scope of Machining Skills Level III. Select and use cutting fluids. Inspection and quality assurance skills: Develop and document inspection procedures for in-process inspection. Inspect compound angles to required precision. Develop inspection process plans. Use visual comparator for inspection tasks. Use gage blocks for shop calibration of precision tools. 3

6 Other skills and competencies: Write CNC programs requiring multiple tools, planes, canned cycles, and offsets. Qualify tools for CNC use. Participate effectively as a member of a team. Maintain employment in the metalworking industry. Articulate a personal career development plan within the metalworking industry. Produce process plans which identify operations, sequence, tools, fixtures, speeds and feeds for parts requiring several of the basic machining operations such as milling, drilling, turning, or grinding. Record work activities. Write required work reports. Succeed in interactive verbal and written communication. Train others as assigned. Perform supervisory duties. 4

7 Machining Skills Level III Duty and Skills Standards Table The left-hand column is a list of activities performed on the job. The right-hand column is a list of the abilities, skills, knowledge, or other characteristics that are needed to perform the duties. Occupational Duties Knowledge, Skills, Abilities, and Other Characteristics 1. Job Planning and Management 1.1 Job Process Planning 2. Job Execution 2.1 Bench Operations: Hand Lapping 2.2 Angle Contour Bandsawing 2.3 Turning Operations: Manual Contour Turning 2.4 Turning Operations: Steady Rest Turning & Boring 2.5 Turning Operations: Follower Rest Turning 2.6 Turning Operations: Difficult Materials 2.7 Milling: Mill Compound Angles 2.8 Milling: Manual Contour Milling 2.9 Horizontal Boring Mill: Line Boring 2.10a Grinding: Select, Inspect, Set up, & Balance Wheels 2.10b Grinding: Tapered Cylindrical Grinding 2.11 Grinding: Grind I.D. and O.D. Surfaces 2.12 Grinding: Grind Tapers on an Universal Grinder 2.13 Grinding: Contour Grinding 2.14 EDM: Operate a 4 Axis Wire EDM 2.15 CNC: Advanced Manual RS-274-D Programming 2.16 CNC: Use Manufacturing Modeling Software to Create RS-274-D Programs 2.17 CNC: Milling Centers 2.18 CNC: Turning Centers 2.19 CNC: Turning Centers with Secondary Milling 3. Quality Control and Inspection 3.1 Part Inspection 3.2 Process Control 4. Process Adjustment and Control 4.1 Process Adjustment, Single Part Production 4.2 Participation in Process Improvement 5. General Maintenance 5.1 General Housekeeping and Maintenance 5.2 Preventive Maintenance 5.3 Tooling Maintenance 6. Industrial Safety and Environmental Protection 6.1 Machine Operations and Material Handling 6.2 Hazardous Materials Handling and Disposal 1. Written and Oral Communications 1.1 Reading 1.2 Writing 1.3 Speaking 1.4 Listening 2. Mathematics 2.1 Geometry of Compound Angles, Profiles of a Line and Profile of a Surface 3. Computer Aided Manufacturing Technology 3.1 Computer Aided Manufacturing Software 4. Decision Making and Problem Solving 4.1 Applying Decision Rules 4.2 Basic Problem Solving 5. Group Skills and Personal Qualities 5.1 Group Participation and Teamwork 5.2 Personal Qualities 6. Engineering Drawings and Sketches 6.1 Standard Orthographic Blueprints 6.2 GDT Orthographic Blueprints 5

8 7. Career Management and Employment Relations 7.1 Career Planning 7.2 Job Applications and Interviewing 7.3 Teamwork and Interpersonal Relations 7.4 Organizational Structures and Work Relations 7.5 Employment Relations 7. Measurement 7.1 Basic Measuring Instruments 7.2 Precision Measuring Instruments 7.3 Surface Plate Instruments 6

9 Machining Skills Level III Duty Area: 1. Job Planning and Management Duty Title: 1.1 Job Process Planning Duty: Write a detailed process plan that includes a quality plan for a part requiring milling, drilling, turning, or grinding. Produce an operation sheet detailing the process plan and required speeds and feeds. Provide sketches as needed. Performance Standard: Given a blueprint detailing a part requiring milling, drilling, turning, and grinding, verbal instructions, and appropriate references, formulate a set of strategies to manufacture the part and write a detailed process plan including a quality plan for that part. Provide sketches as needed. Make a presentation explaining each of the process plan steps to be taken, identify all major components and functions of the machine tools, and all major hand tools, measuring tools, tools and fixtures, work materials and provide the rationale for the speeds and feeds selected. Other Evaluation Criteria: 1. Legibility. 2. Clarity of the writing. 3. Appropriate speeds and feeds. Accuracy Level: N/A. Assessment Equipment and Material: Workstation: Standard workbench. Material: A blueprint with an appropriate part, an inventory of available tools, necessary writing materials. Tooling: N/A. Measuring Instruments: N/A. Reference: Machinery's Handbook. 7

10 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Job Process Planning Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views X Writing X Orthographic Blueprints: GDT Multiple Datums X Speaking Isometric and Orthographic Sketching X Listening Measurements Mathematics Basic Measurements X Arithmetic Optical Comparator X Geometry of Simple Angles & Line Profiles Manual Coordinate Measuring Machine X Coordinate Axes, Cartesian & Polar Metalworking Theory X Trigonometry for CNC Toolpaths X Cutting Theory Statistics for Capability Studies X CNC Tooling Decision Making and Problem Solving X Metal Properties & Cutting X Applying Decision X Non-metal Properties & Cutting X Basic Problem Solving X CNC Machine Tools Group Skills and Personal Qualities X Cutting Fluids and Coolants for Specific Jobs Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 8

11 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.1 Bench Operations: Hand Lapping Duty: Hand lap small surfaces to finish. Performance Standard: Given a blueprint, access to a lapping plate, an appropriate ground part, lapping compound, and cleaning solutions, lap a surface to flatness and finish requirements. Accuracy Level:.0001 flatness over 4" square surface, 8 microinch surface finish. Assessment Equipment and Material: Workstation: Standard workbench with a lapping plate that can be fixed in place. Material: A part ground to the lapping blueprint, material: 1215 CRS. Lapping compound and cleaning solution, with appropriate disposal for both.. Tooling: Wipes. Measuring Instruments: Optical flats, indicators, electronic gages, laboratory grade surface plate, transfer gage. Reference: Machinery's Handbook. 9

12 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Bench Operations Duty of Hand Lapping. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator Geometry of Compound Angles Manual Coordinate Measuring Machine X Geometry of Profiles of a Surface Metalworking Theory Coordinate Axes, Cartesian & Polar Trigonometry for CNC Toolpaths Cutting Theory CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 10

13 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.1 Angle Contour Bandsawing Duty: Set up and perform contour sawing to a layout that requires the part to be sawed at angles with respect to the top and/or bottom. Choose and mount appropriate blades. Weld, break, and reweld blades as necessary. Performance Standard: Given a part with a finished layout and access to an appropriate bandsaw and blades, finish saw the part to the layout maintaining the required angular relationships of the finish with respect to the top and/or bottom. Accuracy Level: +/- 1/32 on all fractions, unless otherwise specified on the blueprint. Assessment Equipment and Material: Workstation: Standard workbench and an appropriate bandsaw. Material: A part matching the bandsaw blueprint, material: 1215 CRS. Tooling: A scriber, layout ink, prick punch, ball peen hammer, angle plate, C-clamps, magnifying glass. Measuring Instruments: Combination set, radius gages, 6" dividers, surface gage, or layout height gage. Reference: Machinery's Handbook. 11

14 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Angle Contour Bandsawing Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator X Geometry of Compound Angles Manual Coordinate Measuring Machine Geometry of Profiles of a Surface Coordinate Axes, Cartesian & Polar Trigonometry for CNC Toolpaths Metalworking Theory Cutting Theory CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 12

15 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.3 Turning Operations: Manual Contour Turning Duty: Set up and perform contour turning using tapers and form tools as necessary. Performance Standard: Given raw material, blueprint, hand, precision, and cutting tools, as well as access to an appropriate turning machine and its accessories, produce a part matching the process plan and the blueprint specifications using appropriate trade techniques and speeds and feeds. The part specified should have at least two diameters composed of a taper and two tangent radii. Accuracy Level: +/-.015 on all fractions, +/-.005 on all decimals unless otherwise specified on the blueprint. Diameters to be concentric within.001 T.I.R. Assessment Equipment and Material: Workstation: A standard workbench, a toolroom engine lathe, a three-jaw universal scroll chuck, and a four-jaw independent chuck. The lathe may have a quick-change gear box with the threads called for on the blueprint available from the gear box. A pedestal grinding machine to offhand grind form tools. Material: A part matching the material requirements of the turning blueprint, material: 1215 CRS. Tooling: Tool post, right- and left-hand turning tools capable of turning to a square shoulder, a drill chuck, centerdrill, external undercut tools, 45 o chamfer tools, assorted tool blanks for form tools, live center, dead center fitted to the spindle taper, magnetic base for a dial indicator, files, wrenches as necessary. Measuring Instruments: Required micrometers, combination set, dial indicator, 6" rule, a 6" vernier, dial, or electronic caliper, surface finish comparison plates, optical comparator, appropriate taper ring gages and Prussian blue, or taper micrometer, or sine bar and indicator. Reference: Machinery's Handbook. 13

16 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Manual Contour Turning Operations Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic X Optical Comparator X Geometry of Compound Angles Manual Coordinate Measuring Machine Geometry of Profiles of a Surface Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 14

17 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.4 Turning Operations: Steady Rest Turning and Boring Duty: Set up and perform turning and boring operations requiring a steady rest. Performance Standard: Given raw material, blueprint, hand, precision, and cutting tools, as well as access to an appropriate turning machine and its accessories, produce a part matching the process plan and the blueprint specifications using appropriate trade techniques and speeds and feeds. The part specified will extend far enough from the spindle to require the support of a steady rest to facilitate boring on its ends. The part will have at least two bores within +/-.001, one UNC external thread, one UNF external thread, and will require the reversal of the part end for end. Accuracy Level: +/-.015 on all fractions, +/-.005 on all decimals unless otherwise specified on the blueprint. Diameters to be concentric within.001 T.I.R. Assessment Equipment and Material: Workstation: A standard workbench, a toolroom engine lathe, a steady rest, a three-jaw universal scroll chuck, and a four-jaw independent chuck. The lathe may have a quick change gear box with the threads called for on the blueprint available from the gear box. Material: A part matching the material requirements of the turning blueprint, material: 1215 CRS. Tooling: Tool post, right- and left-hand turning tools capable of turning to a square shoulder, an external threading tool matched to the profile of the thread called out on the turning blueprint, a drill chuck, centerdrill, external undercut tools, 45 o chamfer tools, live center, dead center fitted to the spindle taper, magnetic base for a dial indicator, files, wrenches as necessary and cutting fluids. Measuring Instruments: Required micrometers, combination set, thread pitch gages, center gage, pitch micrometer, thread ring and plug gages, dial indicator, 6" rule, a 6" vernier, dial, or electronic caliper, dial bore gages, surface finish comparison plates, and indicator. Reference: Machinery's Handbook. 15

18 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Steady Rest Turning & Boring Operations Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator Geometry of Compound Angles Geometry of Profiles of a Surface Manual Coordinate Measuring Machine Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 16

19 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.5 Turning Operations: Follower Rest Turning Duty: Set up and perform turning operations benefiting from the use of a follower rest. Performance Standard: Given raw material, blueprint, hand, precision, and cutting tools, as well as access to an appropriate turning machine and its accessories, produce a part matching the process plan and the blueprint specifications using appropriate trade techniques and speeds and feeds. The part specified will have at least three diameters within +/-.001, one of which will be an extended turn that will benefit from the use of a follower rest. Accuracy Level: +/-.015 on all fractions, +/-.005 on all decimals unless otherwise specified on the blueprint. Diameters to be concentric within.001 T.I.R. Assessment Equipment and Material: Workstation: A standard workbench, a toolroom engine lathe, a three-jaw universal scroll chuck, and a four-jaw independent chuck. Material: A part matching the material requirements of the turning blueprint, material: 1215 CRS. Tooling: Tool post, a follower rest, a steady rest, right- and left-hand turning tools capable of turning to a square shoulder, a drill chuck, centerdrill, drills, external undercut tools, 45 o chamfer tools, live center, dead center fitted to the spindle taper, magnetic base for a dial indicator, files, wrenches as necessary, and cutting fluids. Measuring Instruments: Required micrometers, combination set, dial indicator, 6" rule, a 6" vernier, dial, or electronic caliper, and surface finish comparison plates. Reference: Machinery's Handbook. 17

20 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Follower Rest Turning Operations Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator Geometry of Compound Angles Geometry of Profiles of a Surface Manual Coordinate Measuring Machine Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 18

21 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.6 Turning Operations: Difficult Materials Duty: Set up and perform turning refractory materials. Performance Standard: Given a 300 series stainless steel other than 303, blueprint, hand, precision, and cutting tools, as well as access to an appropriate turning machine and its accessories, produce a part matching the process plan and the blueprint specifications using appropriate trade techniques and speeds and feeds. The part specified should have at least two diameters within +/-.001, one UNC external thread, one UNF external thread. Accuracy Level: +/-.015 on all fractions, +/-.005 on all decimals unless otherwise specified on the blueprint. Diameters to be concentric within.001 T.I.R. Assessment Equipment and Material: Workstation: A standard workbench, a toolroom engine lathe, a three-jaw universal scroll chuck, and a four-jaw independent chuck. Material: 300 series stainless steel, except 303 Tooling: Tool post, right-and left-hand turning tools capable of turning to a square shoulder, an external threading tool matched to the profile of the thread called out on the turning blueprint, a drill chuck, centerdrill, drills, external undercut tools, 45 o chamfer tools, live center, magnetic base for a dial indicator, files, wrenches as necessary. Measuring Instruments: Required micrometers, combination set, thread pitch gages, center gage, pitch micrometer, thread ring gages, dial indicator, 6" rule, a 6" vernier, dial, or electronic caliper, and surface finish comparison plates. Reference: Machinery's Handbook. 19

22 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Difficult Materials Turning Operations Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator Geometry of Compound Angles Geometry of Profiles of a Surface Manual Coordinate Measuring Machine Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 20

23 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.7 Milling: Mill Compound Angles Duty: Set up and mill flat surfaces at compound angles with respect to each other. Performance Standard: Given a previously squared-up block, blueprint, hand, precision, and cutting tools, a compound sine plate, or angle table, and access to an appropriate milling machine, mill compound angles. Inspect the angles using a sine bare or sine plate. Accuracy Level: +/-.015 on all fractions, +/-.002 on all decimals unless otherwise specified on the blueprint. Angles to +/-15' Assessment Equipment and Material: Workstation: A standard workbench, an appropriate milling machine. Material: A part matching the material requirements of the compound angle blueprint, material: 1215 CRS. Tooling: Required cutters and adapters, milling vise, toolmaker's vise, sine plates, tilting tables, clamps and studs, magnetic base for a dial indicator, files, wrenches as necessary. Measuring Instruments: Required micrometers, combination set, dial indicator, 6" rule, a 6" vernier, dial, or electronic caliper, bevel vernier protractor, tooling ball, precision pins, sine bar, sine plate, gage blocks, surface plate, and surface finish comparison plates. Reference: Machinery's Handbook, calculator with trigonometry functions. 21

24 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Milling Compound Angles Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator X Geometry of Compound Angles Manual Coordinate Measuring Machine Geometry of Profiles of a Surface Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 22

25 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.8 Milling: Manual Contour Milling Duty: Set up and mill curved surfaces through linear moves of varying lengths using methods of approximation from tapers, radii, interpolation, and sectioned templates. Performance Standard: Given a previously squared-up block, blueprint, hand, precision, and cutting tools, a compound sine plate, or angle table, other profiling accessories and access to an appropriate milling machine, mill surfaces which are composed of non-linear profiles. Accuracy Level: +/-.015 on all fractions, +/-.002 on all decimals unless otherwise specified on the blueprint. Angles to +/-30'. Assessment Equipment and Material: Workstation: A standard workbench, an appropriate milling machine. Material: A part matching the material requirements of the blueprint, material: 1215 CRS. Tooling: Required cutters and adapters, milling vise, toolmaker's vise, sine plates, tilting tables, template material, clamps and studs, magnetic base for a dial indicator, files, wrenches as necessary. Measuring Instruments: Required micrometers, combination set, dial indicator, 6" rule, a 6" vernier, dial, or electronic caliper, bevel vernier protractor, tooling ball, precision pins and surface finish comparison plates. Reference: Machinery's Handbook. 23

26 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Manual Contour Milling Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic X Optical Comparator X Geometry of Compound Angles X Manual Coordinate Measuring Machine X Geometry of Profiles of a Surface Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 24

27 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.9 Horizontal Boring Mill: Line Boring Duty: Set up and bore a series of in-line concentric bores using line-boring techniques and the boring mill footstock. Performance Standard: Given a previously semi-finished part, blueprint, hand, precision, and cutting tools, and access to an appropriate boring mill, mill surfaces, diameters, and radii to match the blueprint. Accuracy Level: +/-.015 on all fractions, +/-.002 on all decimals unless otherwise specified on the blueprint. Angles to +/-15'. Assessment Equipment and Material: Workstation: A standard workbench, an appropriate milling machine. Material: A part matching the material requirements of the blueprint, material: 1215 CRS. Tooling: Required cutters and adapters, boring bars and single point boring tools, milling vise, a rotary table with power take off, clamps and studs, magnetic base for a dial indicator, files, wrenches as necessary. Measuring Instruments: Required micrometers, combination set, dial indicator, 6" rule, a 6" vernier, dial, or electronic caliper, dial bore gages, and surface finish comparison plates. Reference: Machinery's Handbook. 25

28 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Horizontal Line Boring Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator Geometry of Compound Angles Geometry of Profiles of a Surface Manual Coordinate Measuring Machine Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 26

29 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.10a Grinding: Select, Inspect, Set Up, and Balance Wheels Duty: Prepare grinding wheels for mounting in a cylindrical grinder or surface grinder. Mount the wheel and grind a 16 microinch finish on a surface. Dress as necessary. Performance Standard: Given a wheel and appropriate equipment prepare the wheel to go into service. Accuracy Level: N/A Assessment Equipment and Material: Workstation: A standard workbench and cylindrical grinder. Material: An appropriate grinding wheel. Tooling: Wheel balancer, counterweights, wheel arbor. Measuring Instruments:Dial test indicator, indicator mounting brackets Reference: Machinery's Handbook. 27

30 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Grinding Duty to Select, Inspect, Set Up & Balance Wheels. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator Geometry of Compound Angles Geometry of Profiles of a Surface Manual Coordinate Measuring Machine Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 28

31 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.10b Grinding: Tapered Cylindrical Grinding Duty: Set up and grind tapers on a cylindrical grinder. Performance Standard: Given a part rough finished as a Morse taper, mount the part between centers and grind the required tapered diameter to finish. Dress the wheel as necessary. Accuracy Level: +/-.015 on fractions, +/-.005 on decimals, +/ on ground diameters. Assessment Equipment and Material: Workstation: A standard workbench and cylindrical grinder. Material: A part matching the material requirements of the cylindrical grinding blueprint, material: 1215 CRS. Tooling: Centers for the headstock and tailstock, assorted grinding dogs, composition hammer, assorted grinding wheels suitable for mounting to the spindle, files, magnetic base for indicators, and diamond dresser. Measuring Instruments:Required micrometers, combination set, dial test indicator, 6" rule, gage blocks, surface condition comparison gages. Reference: Machinery's Handbook. 29

32 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Tapered Cylindrical Grinding Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator Geometry of Compound Angles Geometry of Profiles of a Surface Manual Coordinate Measuring Machine Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 30

33 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.11 Grinding: Grind I.D. and O.D. Surfaces Duty: Set up and grind I.D. and O.D. surfaces on a universal grinding machine or OD/ID grinder. Performance Standard: Given a part rough finished on O.D.s and I.D.s, mount the part in an appropriate workholder and grind the diameters to the required finish. Grind the shoulders as necessary. Dress the wheel. Accuracy Level: +/-.015 on fractions, +/-.005 on decimals, +/ on ground diameters. Assessment Equipment and Material: Workstation: A standard workbench and I.D./O.D. grinder. Material: A part matching the material requirements of the blueprint, material: 1215 CRS. Tooling: Workholders, three- and four-jaw grinder's chucks, composition hammer, assorted grinding wheels suitable for mounting to the spindle, files, magnetic base for indicators, and diamond dresser. Measuring Instruments:Required micrometers, dial bore gages, dial test indicator, 6" rule, gage blocks, surface condition comparison gages. Reference: Machinery's Handbook. 31

34 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Grinding I.D. and O.D. Surfaces Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics XX Basic Measurements Arithmetic Geometry of Compound Angles Geometry of Profiles of a Surface Optical Comparator Manual Coordinate Measuring Machine Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 32

35 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.12 Grinding: Grind Tapers on a Universal Grinder Duty: Set up and grind tapers on a universal grinder. Performance Standard: Given a part rough finished on O.D.s and I.D.s, mount the part in an appropriate workholder and grind the tapered diameters to the required finish. Dress the wheel. Accuracy Level: +/-.015 on fractions, +/-.005 on decimals, +/ on ground diameters. Assessment Equipment and Material: Workstation: A standard workbench and universal grinder. Material: A part matching the material requirements of the blueprint, material: 1215 CRS. Tooling: Workholders, three- and four-jaw grinder's chucks, centers, drive dogs, indexers, composition hammer, assorted grinding wheels suitable for mounting to the spindle, files, magnetic base for indicators, live center, tailstock, and diamond dresser. Measuring Instruments:Required micrometers, dial bore gages, dial test indicator, 6" rule, gage blocks, surface condition comparison gages. Reference: Machinery's Handbook. 33

36 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Grinding of Tapers on a Universal Grinder Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator Geometry of Compound Angles Geometry of Profiles of a Surface Manual Coordinate Measuring Machine Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 34

37 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.13 Grinding: Contour Grinding Duty: Set up and grind curved and irregular surfaces by using linear incremental moves, tapers, radii, interpolation, and approximation with the aid of a visual comparator and a radius dresser. Performance Standard: Given a rough finished part, mount the part in an appropriate workholder and grind the profile to the required finish. Dress the wheel as necessary. Accuracy Level: +/-.015 on fractions, +/-.005 on decimals, +/ on ground surfaces, +/-5' on angles, 16 microinch finish. Assessment Equipment and Material: Workstation: A standard workbench and profile grinder. Material: A part matching the material requirements of the blueprint, material: A2 tool steel. Tooling: Workholders, grinder's vise, composition hammer, assorted grinding wheels suitable for mounting to the spindle, files, magnetic base for indicators, radius dresser, and diamond dresser. Measuring Instruments:Required micrometers, dial test indicator, 6" rule, gage blocks, visual comparator, surface condition comparison gages. Reference: Machinery's Handbook. 35

38 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Contour Grinding Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic X Optical Comparator X Geometry of Compound Angles Manual Coordinate Measuring Machine X Geometry of Profiles of a Surface Metalworking Theory Coordinate Axes, Cartesian & Polar X Cutting Theory Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving Non-metal Properties & Cutting X Applying Decision CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation Personal Qualities Electrode Design and Selection Computers Typing Services of an Operating System 36

39 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.14 EDM: Operate a 4 Axis Wire EDM Duty: Operate a 4 axis wire electric discharge machine. Performance Standard: Given a print, process plan, an appropriate selection of wire electrodes, workholding devices, EDM fluids, and 4 axis wire EDM machine, perform the EDM operation called out on the process plan. Accuracy Level: Match the requirements of the blueprint. Assessment Equipment and Material: Workstation: A 4 axis wire EDM and a workbench. Material: A part matching the material requirements of the blueprint, material: 1018 HRS Tooling: An appropriate workholding device, screws, studs, nuts, washers, and clamps sufficient to secure the part to the table. Assorted parallels, files, magnetic base for indicators, and assorted hand tools. Measuring Instruments:Required micrometers, combination set, dial indicator, 6" rule, a 6" vernier, dial, or electronic caliper, adjustable parallels, edge finder, appropriate tools for determining squareness, and surface finish comparison standards. Reference: Machinery's Handbook. 37

40 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Operation of a 4 Axis Wire EDM Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic X Optical Comparator X Geometry of Compound Angles X Manual Coordinate Measuring Machine X Geometry of Profiles of a Surface Metalworking Theory X Coordinate Axes, Cartesian & Polar X Cutting Theory X Trigonometry for CNC Toolpaths CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision X CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities X Electrode Design and Selection Group Participation Personal Qualities Computers Typing Services of an Operating System 38

41 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.15 CNC: Advanced Manual RS-274-D Programming Duty: Using a computer and editor write sophisticated RS-274-D programs. Sophisticated programs will contain various combinations of change of plane, canned cycles, will employ multiple tools, cutter offsets, linear, circular and helical interpolation as well as requiring the matching of surfaces along lines and points of tangency in 3 axes. Store the results on computer media. Performance Standard: Given a blueprint and a process plan, write a program to drive a collection of tooling through the toolpaths needed to produce the part shown on the blueprint. The program will require change of tools, change of planes, use of "canned cycles", and tool offsets. Use a computer to write and store the program. Accuracy Level: Match the tolerance of the blueprint. Assessment Equipment and Material: Workstation: A personal computer, a software editor, and a printer. Material: A diskette and paper. Tooling: N/A. Measuring Instruments: N/A. Reference: Machinery's Handbook, EIA Standard RS-274-D, the manual for the machine tool the program is being written for. 39

42 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the CNC Advanced Manual RS-274-D Programming Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views X Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator X Geometry of Compound Angles Manual Coordinate Measuring Machine X Geometry of Profiles of a Surface Metalworking Theory X Coordinate Axes, Cartesian & Polar X Cutting Theory X Trigonometry for CNC Toolpaths X CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision X CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation X Computers Personal Qualities X Typing X Electrode Design and Selection Services of an Operating System 40

43 Machining Skills Level III Duty Area: 2. Job Execution Duty Title: 2.16 CNC: Use Manufacturing Modeling Software to Create RS-274-D Programs Duty: Create RS-274-D programs using a manufacturing modeling software package. Performance Standard: Given a blueprint, use a graphics-based software package to develop a program to drive a collection of tooling through the toolpaths needed to produce the part shown on the blueprint. The program will require change of tools, change of planes, use of "canned cycles", and tool offsets. Accuracy Level: N/A. Assessment Equipment and Material: Workstation: A personal computer, a graphics-based tool path modeler/editor, a software editor, and a printer. Material: A diskette and paper. Tooling: N/A. Measuring Instruments: N/A. Reference: Machinery's Handbook, EIA Standard RS-274-D, the manual for the machine tool the program is being written for. 41

44 KSAO: This table represents the kinds of knowledge, skills, abilities, or other characteristics that will be assessed in the performance of the Use of Manufacturing Modeling Software to Create RS-274-D Programs Duty. Written and Oral Communication Engineering Drawings and Sketches X Reading X Orthographic Blueprints: Auxiliary Views X Writing X Orthographic Blueprints: GDT Multiple Datums Speaking Listening Isometric and Orthographic Sketching Measurements Mathematics X Basic Measurements X Arithmetic Optical Comparator X Geometry of Compound Angles Manual Coordinate Measuring Machine X Geometry of Profiles of a Surface Metalworking Theory X Coordinate Axes, Cartesian & Polar X Cutting Theory X Trigonometry for CNC Toolpaths X CNC Tooling Statistics for Capability Studies X Metal Properties & Cutting Decision Making and Problem Solving X Non-metal Properties & Cutting X Applying Decision X CNC Machine Tools X Basic Problem Solving X Cutting Fluids and Coolants for Specific Jobs Group Skills and Personal Qualities Group Participation X Computers Personal Qualities X Typing X Electrode Design and Selection Services of an Operating System 42

The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level II NIMS/ANSI

The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level II NIMS/ANSI The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level II NIMS/ANSI 101-2001 Developed By: Copyright July 1997-Revised September 2001 Distributed by: The National

More information

The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level I NIMS/ANSI

The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level I NIMS/ANSI The National Institute for Metalworking Skills, Inc. Duties and Standards For Machining Skills-Level I NIMS/ANSI 101-2001 Developed By: Copyright July 1997-Revised September 2001 Distributed by: The National

More information

Name: Machine Tool Technology ( )

Name: Machine Tool Technology ( ) Name: Machine Tool Technology (58.0501) Directions: Evaluate the student by checking the appropriate number to indicate the degree of competency. Rating Scale (0-6): 0 No Exposure no experience/knowledge

More information

Duties and Standards. for. Screw Machining--Level III

Duties and Standards. for. Screw Machining--Level III Duties and Standards for Screw Machining--Level III Single-and Multiple-Spindle Automatic Bar and Chucking Machines Approved by The National Institute for Metalworking Skills, Inc. October 1996 Prepared

More information

Strands & Standards MACHINING 2

Strands & Standards MACHINING 2 Strands & Standards MACHINING 2 COURSE DESCRIPTION This course is the second in a sequence that will use technical knowledge and skills to plan and manufacture projects using machine lathes, mills, drill

More information

JOB QUALIFICATION STANDARD (JQS)

JOB QUALIFICATION STANDARD (JQS) Occupation: Work Process: Maintenance Mechanic Machine Shop Practical Hours: 250 hrs. JOB QUALIFICATION STANDARD (JQS) DOL Standard: Manual Machining Fundamentals: Apply a working knowledge of metal removal

More information

Machine Tool Technology/Machinist CIP Task Grid Secondary Competency Task List

Machine Tool Technology/Machinist CIP Task Grid Secondary Competency Task List 1 100 ORIENTATION / SAFETY 101 Describe the Occupational Safety and Health Administration (OSHA) and its role in the machining industry. 2 2 2 1 0.5 102 Identify & explain safety equipment and procedures.

More information

Machine Tool Technology/Machinist CIP Task Grid

Machine Tool Technology/Machinist CIP Task Grid 1 100 ORIENTATION / SAFETY 101 Describe the Occupational Safety and Health Administration (OSHA) and its role in the machining industry. 102 Identify & explain safety equipment and procedures. 103 Identify

More information

MACHINIST TECHNICIAN - LATHE (582)

MACHINIST TECHNICIAN - LATHE (582) DESCRIPTION Students will demonstrate technical knowledge and skills to plan, manufacture, assemble, test products, and modify metal parts using machine shop and CNC processes in support of other manufacturing,

More information

Revised April Unit/Standard Number. High School Graduation Years 2016, 2017 and 2018

Revised April Unit/Standard Number. High School Graduation Years 2016, 2017 and 2018 Unit/Standard Number High School Graduation Years 2016, 2017 and 2018 Machine Tool Technology/Machinist CIP 48.0501 Task Grid Secondary Competency Task List 100 ORIENTATION / SAFETY 101 Describe the Occupational

More information

MACHINIST TECHNICIAN - LATHE (582)

MACHINIST TECHNICIAN - LATHE (582) DESCRIPTION Students will demonstrate technical knowledge and skills to plan, manufacture, assemble, test products, and modify metal parts using machine shop and CNC processes in support of other manufacturing,

More information

Machining I DESCRIPTION. EXAM INFORMATION Items

Machining I DESCRIPTION. EXAM INFORMATION Items EXAM INFORMATION Items 50 Points 62 Prerequisites NONE Grade Level 10-12 Course Length ONE SEMESTER DESCRIPTION Students will demonstrate technical knowledge and skills to plan, manufacture, assemble,

More information

Evaluation Instructions Machining Level II Milling: Precision Locations

Evaluation Instructions Machining Level II Milling: Precision Locations Evaluation Instructions Machining Level II Milling: Precision Locations General Instructions 1. Make sure that the candidate has his/her own copy of the part print, job instructions and understands the

More information

Perkins Statewide Articulation Agreement. Documentation item: Secondary Competency Task List Coversheet

Perkins Statewide Articulation Agreement. Documentation item: Secondary Competency Task List Coversheet Perkins Statewide Articulation Agreement Documentation item: Secondary Task List Coversheet The Secondary School agrees to: A. Implement the approved PDE Program(s) of Study. B. Provide assessment of student

More information

Machine Tool Technology/Machinist CIP Task Grid

Machine Tool Technology/Machinist CIP Task Grid 1 Secondary Task List 100 ORIENTATION / SAFETY 101 Describe the Occupational Safety and Health Administration (OSHA) and its role in the machoning industry. 102 Identify & explain safety equipment and

More information

Tool and Die Maker Level 2

Tool and Die Maker Level 2 Level 2 B2 Read and Interpret Drawings II Duration: 32 hours 32 hours 0 hours This unit of instruction introduces the Tool and Die Maker Apprentice with the knowledge and skills necessary to read and interpret

More information

POS Perkins Statewide Articulation Agreement Documentation Coversheet

POS Perkins Statewide Articulation Agreement Documentation Coversheet POS Perkins Statewide Articulation Agreement Documentation Coversheet Student Name: Secondary School Name: Secondary School Address: CTE Program of Study: CIP # CIP Program Name Grade 9 1. CAREER AND TECHNICAL

More information

Machinist NOA (1998) Subtask to Unit Comparison

Machinist NOA (1998) Subtask to Unit Comparison Machinist NOA (1998) Subtask to Unit Comparison NOA Subtask Task 1 Demonstrates safe working practices. 1.01 Recognizes potential health and safety hazards. A1 Safety in the Machine Shop 1.02 Recognizes

More information

Evaluation Instructions Machining Level II CNC Turning

Evaluation Instructions Machining Level II CNC Turning Evaluation Instructions Machining Level II CNC Turning General Instructions 1. Make sure that the candidate has his/her own copy of the part print, job instructions and understands the criteria for performance

More information

July 2001 Florida Department of Education CLUSTER CURRICULUM FRAMEWORK. Program Title: Machining Occupational Area: Industrial Education

July 2001 Florida Department of Education CLUSTER CURRICULUM FRAMEWORK. Program Title: Machining Occupational Area: Industrial Education July 2001 Florida Department of Education CLUSTER CURRICULUM FRAMEWORK Program Title: Machining Occupational Area: Industrial Education Components: One Core, Four Occupational Completion Points Secondary

More information

Course Title: Advanced Manufacturing Technology MACH 110 Instructor: Conrad Mercurius Contact Information: Conrad.Mercurius@raritanval.edu Course Meeting Dates, Days, and Times: Total # hours: 250 Course

More information

Evaluation Instructions Machining Level II CNC Milling

Evaluation Instructions Machining Level II CNC Milling Evaluation Instructions Machining Level II CNC Milling General Instructions 1. Make sure that the candidate has his/her own copy of the part print, job instructions and understands the criteria for performance

More information

Manufacturing Technician Training

Manufacturing Technician Training Mike McKinney / Jefferson College I. Objective: Developed to meet the industry demands and provide a six-week certification program to fast track individuals to secure a position in the manufacturing industry

More information

APPENDIX A TOOLMAKER D.O.T. CODE O*NET CODE As Revised for MACNY, The Manufacturers Association

APPENDIX A TOOLMAKER D.O.T. CODE O*NET CODE As Revised for MACNY, The Manufacturers Association STATE OF NEW YORK DEPARTMENT OF LABOR APPENDIX A TOOLMAKER D.O.T. CODE 601.280-042 O*NET CODE 51-4111.00 As Revised for MACNY, The Manufacturers Association This training outline is a minimum standard

More information

Machinist A Guide to Course Content

Machinist A Guide to Course Content Machinist A Guide to Course Content Machinists work with metals; operate metal-cutting and shaping machinery. Training Requirements: To graduate from each level of the apprenticeship program, an apprentice

More information

JOB QUALIFICATION STANDARD (JQS)

JOB QUALIFICATION STANDARD (JQS) Occupation: Work Process: MACHINIST (CNC) CNC Setup Practical Hours: 2000 hrs. DOL Standard: CNC Setup: Apply a working knowledge in the setup of Computer Numerical Controls (CNC) machines that execute

More information

C O M P E T E N C Y A L I G N M E N T

C O M P E T E N C Y A L I G N M E N T S C A N S C O M P E T E N C Y A L I G N M E N T -ROP COURSE: MACHINIST/PRE-EMPLOYMENT ROP NO. 29-40-89 SCANS COMPETENCIES BASIC SKILLS READING, WRITING, ARITHMETIC, MATHEMATICS, LISTING, AND SPEAKING.

More information

TIMTOS 2017 EXHIBITS PROFILE

TIMTOS 2017 EXHIBITS PROFILE TIMTOS 2017 EXHIBITS PROFILE Product Code Product Name METAL CUTTING MACHINE TOOL Lathes and Turning Machines 160101 Lathes, Swiss Type 160502 Bench Lathes 160503 High Speed Lathes 160504 Automatic Lathes

More information

Pennsylvania College of Technology One College Ave. Williamsport, PA Student ID Number:

Pennsylvania College of Technology One College Ave. Williamsport, PA Student ID Number: Pennsylvania College of Technology One College Ave. Williamsport, PA. 17701-5799 Name: School: Student ID Number: Date: COMPETENCY ASSESSMENT FOR MACHINIST GENERAL (MG) MACHINE TOOL TECHNOLOGY (MY) AUTOMATED

More information

General machining, fitting and assembly applications

General machining, fitting and assembly applications Unit 065 General machining, fitting and assembly Level: 2 Credit value: 12 NDAQ number: 500/9514/6 Unit aim This unit covers the skills and knowledge needed to prove the competences required to cover a

More information

Competency, knowledge and skill areas often offer varying definitions. For purposes of this toolkit, NIMS defines them in the following manner:

Competency, knowledge and skill areas often offer varying definitions. For purposes of this toolkit, NIMS defines them in the following manner: Toolkit Roadmap Title of report Credential name Narrative description of credential DEFINITION OF TERMS Competency, knowledge and skill areas often offer varying definitions. For purposes of this toolkit,

More information

Performance Standards Benchwork

Performance Standards Benchwork Performance Standards Benchwork Materials A block of cold rolled mild steel 1.00 x 2.00 x 3.00 milled or filed to length (see Duties and Standards for Machining Skills Level I, September 2001) or as specified

More information

no mm no Dividers with scriber 150 mm NEW Square wedge-shaped knife edges on the length side

no mm no Dividers with scriber 150 mm NEW Square wedge-shaped knife edges on the length side Summer Promotion valid until 30.06.2013 all quoted prices are incl. VAT for deliveries to EU countries to customers with valid VAT-no. and for deliveries in non EU member countries the VAT is not applicable

More information

COMPETENCY ANALYSIS PROFILE Tool and Die Maker 430A (All unshaded skill sets must be demonstrated/completed)

COMPETENCY ANALYSIS PROFILE Tool and Die Maker 430A (All unshaded skill sets must be demonstrated/completed) COMPETENCY ANALYSIS PROFILE Tool and Die Maker 430A (All unshaded skill sets must be demonstrated/completed) SKILL SETS SKILLS PROTECT SELF AND OTHERS Identify health and safety hazards. Wear, adjust,

More information

STATE UNIVERSITY OF NEW YORK SCHOOL OF TECHNOLOGY CANTON, NEW YORK

STATE UNIVERSITY OF NEW YORK SCHOOL OF TECHNOLOGY CANTON, NEW YORK STATE UNIVERSITY OF NEW YORK SCHOOL OF TECHNOLOGY CANTON, NEW YORK COURSE OUTLINE MECH 121 - MANUFACTURING PROCESSES I Prepared By: Daniel Miller Updated By: Daniel Miller (April 2015) CANINO SCHOOL OF

More information

National Skill Standards (NIMS) PMT201 PMT104 PMT104 PMT104

National Skill Standards (NIMS) PMT201 PMT104 PMT104 PMT104 1of 16 Institute for Metalworking s. Pennsylvania Task # Content s, Titles Task Statements 00 SAFETY AND CAREER THWAYS A MACHINE SHOP KNOWLEDGE AND SAFETY PRACTICES A001 workplace safety A002 Demonstrate

More information

Machinist On-the-Job Training Guide

Machinist On-the-Job Training Guide Machinist On-the-Job Training Guide Machinists work with metals and other materials and operate lathes, milling machines and other tools to produce shapes to a required finish and size. Training Requirements:

More information

General Machining, Fitting and Assembly Applications A/508/5164

General Machining, Fitting and Assembly Applications A/508/5164 Unit Title Ofqual unit reference number (code) Organisation Reference General Machining, Fitting and Assembly Applications A/508/5164 QU051773 Unit Level Level 2 Unit Sub Level None GLH 55 Unit Credit

More information

MACHINE SHOP (420) Machine Shop (420)

MACHINE SHOP (420) Machine Shop (420) Machine Shop (420) 2019-2020 1 MACHINE SHOP (420) 420-120. Machine Tool/Fabrication. (2 Credits) This course is designed to provide fabrication students with knowledge and applications of machine tool

More information

Turning and Lathe Basics

Turning and Lathe Basics Training Objectives After watching the video and reviewing this printed material, the viewer will gain knowledge and understanding of lathe principles and be able to identify the basic tools and techniques

More information

ACCREDITATION FACILITY AUDIT CHECKLIST

ACCREDITATION FACILITY AUDIT CHECKLIST ACCREDITATION FACILITY AUDIT CHECKLIST Institution Name: Date: Designated Trade: Machinist AC #: Contact: Location: Course Duration: of weeks: of hours total: of hours per day: Instructor(s) of Students

More information

Total Related Training Instruction (RTI) Hours: 144

Total Related Training Instruction (RTI) Hours: 144 Total Related Training (RTI) Hours: 144 Learning Unit Unit 1: Benchwork and Layout Layout tools Tapping Reaming Filing Engraving Stamping Unit 2: Cutting and Drilling Cutting Operations Drilling Operations

More information

MACHINIST (3 Month Course) Revised May, 2009

MACHINIST (3 Month Course) Revised May, 2009 GOVERNMENT OF THE PUNJAB TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY CURRICULUM FOR CURRICULUM FOR MACHINIST (3 Month Course) Revised May, 2009 CURRICULUM SECTION ACADEMICS DEPARTMENT 96-H, GULBERG-II,

More information

Entry Level Assessment Blueprint Precision Machining

Entry Level Assessment Blueprint Precision Machining Blueprint Precision Machining Test Code: 4152 / Version: 01 Specific Competencies and Skills Tested in this Assessment: Organization and Shop Practices Demonstrate safe work habits and operating procedures

More information

Machinist Level 4 Rev. December 12, 2012

Machinist Level 4 Rev. December 12, 2012 Machinist Level 4 Machinist Unit: A14 Reconditioning Level: Four Duration: 12 hours Theory: Practical: 12 hours 0 hours Overview: This unit of instruction is designed to introduce knowledge of the procedures

More information

CNC Lathe Production Technician

CNC Lathe Production Technician Brief Program Description The CNC Lathe Production Technician program is a 9 week online program designed to help students gain the skills and knowledge required for work as entry-level CNC lathe production

More information

Job Ready Assessment Blueprint. Precision Machining. Test Code: 4052 / Version: 01. Copyright All Rights Reserved.

Job Ready Assessment Blueprint. Precision Machining. Test Code: 4052 / Version: 01. Copyright All Rights Reserved. Job Ready Assessment Blueprint Precision Machining Test Code: 4052 / Version: 01 Copyright 2009. All Rights Reserved. General Assessment Information Blueprint Contents General Assessment Information Written

More information

Cross Peen Hammer. Introduction. Lesson Objectives. Assumptions

Cross Peen Hammer. Introduction. Lesson Objectives. Assumptions Introduction In this activity plan students will develop various machining and metalworking skills by building a two-piece steel hammer. This project will introduce basic operations for initial familiarization

More information

CREDITS: 6-8/year (may count for math credits; inquire with your high school)

CREDITS: 6-8/year (may count for math credits; inquire with your high school) MACHINING TECHNOLOGY Gregory W. Carmack Instructor 1005 Franklin Valparaiso, IN. 46383 219-531-3170 Fx 219-531-3173 COURSE SYLLABUS CREDITS: 6-8/year (may count for math credits; inquire with your high

More information

COMPETENCY ANALYSIS PROFILE MOULD MAKER 431A (All unshaded skill sets must be demonstrated/completed)

COMPETENCY ANALYSIS PROFILE MOULD MAKER 431A (All unshaded skill sets must be demonstrated/completed) COMPETENCY ANALYSIS PROFILE MOULD MAKER 431A (All unshaded skill sets must be demonstrated/completed) SKILL SETS SKILLS PROTECT SELF AND OTHERS Identify health and safety hazards in the workplace. Wear,

More information

Typical Parts Made with These Processes

Typical Parts Made with These Processes Turning Typical Parts Made with These Processes Machine Components Engine Blocks and Heads Parts with Complex Shapes Parts with Close Tolerances Externally and Internally Threaded Parts Products and Parts

More information

Preparing and using CNC machining centres

Preparing and using CNC machining centres Unit 017 Preparing and using CNC machining centres Level: 2 Credit value: 14 NDAQ number: 500/9514/6 Unit aim This unit covers the skills and knowledge needed to prove the competences required to cover

More information

Preparing and using CNC Machining Centres F/508/4727

Preparing and using CNC Machining Centres F/508/4727 Unit Title Ofqual unit reference number (code) Organisation Reference Preparing and using CNC Machining Centres F/508/4727 QU051501 Unit Level Level 2 Unit Sub Level None GLH 64 Unit Credit Value 14 Sector

More information

SEMPEO SQA Unit Code FP27 04 Producing components using hand fitting techniques

SEMPEO SQA Unit Code FP27 04 Producing components using hand fitting techniques Producing components using hand fitting techniques Overview This standard covers a broad range of basic hand fitting competences that will prepare you for entry into the engineering or manufacturing sectors,

More information

Interim Logbook TOOL & DIE MAKER

Interim Logbook TOOL & DIE MAKER Interim Logbook TOOL & DIE MAKER Department of Advanced Education and Skills Apprenticeship and Trades Certification Division Note to Apprenticeship Applicants This form can only be used to record hours

More information

NTMA-U Web-based module training

NTMA-U Web-based module training NTMA-U Web-based module training Modules are self-paced and interactive. Each module takes approximately 30-40 hours to complete. Instruction includes quizzes to progressively test the user s understanding.

More information

Recommended Work Keys Scores for Precision Machining

Recommended Work Keys Scores for Precision Machining Great Oaks Precision Machining Essential Skills Profile This profile provides an outline of the skills required for successful completion of this career program. Additional information is located on the

More information

SEMPEO SQA Unit Code FP2J 04 Preparing and using CNC turning machines

SEMPEO SQA Unit Code FP2J 04 Preparing and using CNC turning machines Overview This standard covers a broad range of basic computer numerical control (CNC) turning competences that will prepare you for entry into the engineering or manufacturing sectors, creating a progression

More information

CHAPTER 53 MACHINERY REPAIRMAN (MR) NAVPERS E CH-65

CHAPTER 53 MACHINERY REPAIRMAN (MR) NAVPERS E CH-65 CHAPTER 53 MACHINERY REPAIRMAN (MR) NAVPERS 18068-53E CH-65 Updated: January 2016 SCOPE OF RATING GENERAL INFORMATION MACHINERY REPAIR APPRENTICE FABRICATIONS AND MANUFACTURING MACHINE OPERATIONS PRE-MANUFACTURING

More information

Producing components using hand fitting techniques

Producing components using hand fitting techniques Unit 005 Producing components using hand fitting techniques Level: 2 Credit value: 14 NDAQ number: 500/9514/6 Unit aim This unit covers the skills and knowledge needed to prove the competences required

More information

COLLEGE OF ENGINEERING MACHINE SHOP FACILITIES AND PRACTICES Prepared by Mike Allen July 31, 2003 Edited by Scott Morton February 18, 2004

COLLEGE OF ENGINEERING MACHINE SHOP FACILITIES AND PRACTICES Prepared by Mike Allen July 31, 2003 Edited by Scott Morton February 18, 2004 1 COLLEGE OF ENGINEERING MACHINE SHOP FACILITIES AND PRACTICES Prepared by Mike Allen July 31, 2003 Edited by Scott Morton February 18, 2004 I. OBJECTIVE To provide an overview and basic knowledge of the

More information

Build a Drill Press Vise

Build a Drill Press Vise Youth Explore Trades Skills Introduction This activity plan will develop the student s machining and metalworking skills as they fabricate a multi-piece steel vise. The project will encompass basic lathe

More information

March weeks. surcharge for

March weeks. surcharge for March weeks valid until 31.03.2012 all quoted prices are incl. 19% VAT for deliveries in the EU countries to customers with a valid VAT-no. and for deliveries in not EU member countries the VAT is not

More information

Hand Tools and Basic Layout

Hand Tools and Basic Layout MCH-0100 Hand Tools and Basic Layout NOA Reference: The material covered satisfies in whole or in part, the requirements of National Occupational Analysis sub-tasks 1.08, 4.04, 4.05, 42.01-42.12. Description:

More information

HOME WORKSHOP HANDBOOK Rugged BENCH GRINDER. By JOEL B. LONG

HOME WORKSHOP HANDBOOK Rugged BENCH GRINDER. By JOEL B. LONG 6 HOME WORKSHOP HANDBOOK Rugged BENCH GRINDER W By JOEL B. LONG ITH this bench grinder you can keep your cutting tools sharp and do general offhand grinding, and can, with the aid of various attachments,

More information

TECHNICAL DESIGN II (546)

TECHNICAL DESIGN II (546) DESCRIPTION The second in a sequence of courses that prepares individuals with an emphasis in developing technical knowledge and skills to develop working drawings in support of mechanical and industrial

More information

Machinist NOA (2010) Subtask to Unit Comparison

Machinist NOA (2010) Subtask to Unit Comparison Machinist NOA (2010) Subtask to Unit Comparison NOA Subtask Task 1 Organizes work. 1.01 Interprets documentation. A16 Job Planning 1.02 Plans sequence of operations. A16 Job Planning 1.03 Maintains safe

More information

Evaluation Instructions Machining Level II EDM: 2 - Axis Wire EDM

Evaluation Instructions Machining Level II EDM: 2 - Axis Wire EDM Evaluation Instructions Machining Level II EDM: 2 - Axis Wire EDM General Instructions 1. Make sure that the candidate has his/her own copy of the part print, job instructions and understands the criteria

More information

MACHINE TOOL ACCESSORIES

MACHINE TOOL ACCESSORIES VERTICAL 5-C COLLET VISE SERIES 344: VERTICAL 3-C COLLET VISE SERIES 344: : 2-1/2 x 7-3/4 Height: 4 Small movement of lever opens or closes collet. 2030000 CAM OPERATED 5-C HORIZONTAL/VERTICAL COLLET FIXTURE

More information

Ahsanullah University of Science and Technology (AUST) Department of Mechanical and Production Engineering

Ahsanullah University of Science and Technology (AUST) Department of Mechanical and Production Engineering Ahsanullah University of Science and Technology (AUST) Department of Mechanical and Production Engineering LABORATORY MANUAL For the students of Department of Mechanical and Production Engineering 1 st

More information

Lathe Accessories. Work-holding, -supporting, and driving devices

Lathe Accessories. Work-holding, -supporting, and driving devices 46-1 Lathe Accessories Divided into two categories Work-holding, -supporting, and driving devices Lathe centers, chucks, faceplates Mandrels, steady and follower rests Lathe dogs, drive plates Cutting-tool-holding

More information

VALLIAMMAI ENGINEERING COLLEGE DEPARTMENT OF MECHANICAL ENGINEERING QUESTION BANK ME6402 MANUFACTURING TECHNOLOGY II UNIT-I PART A 1. List the various metal removal processes? (BT1) 2. Explain how chip

More information

FACILITIES LIST 2014

FACILITIES LIST 2014 95D MAINLINE DRIVE P.O. BOX 428 WESTFIELD, MA 01086 PHONE 413-562-0052 FAX 413-568-7902 info@preciseturning.com www.preciseturning.com FACILITIES LIST 2014 TURNING: MILLING: KIA SKT 21B CNC TURNING CENTER

More information

Table of Contents. Table of Contents. Preface 11 Prerequisites... 12

Table of Contents. Table of Contents. Preface 11 Prerequisites... 12 Table of Contents Preface 11 Prerequisites... 12 Basic machining practice experience... 12 Controls covered... 12 Limitations... 13 The need for hands -on practice... 13 Instruction method... 13 Scope...

More information

Class Title Description Credit Hours Contact Hours Lecture Hours Lab Hours ESU NOTE

Class Title Description Credit Hours Contact Hours Lecture Hours Lab Hours ESU NOTE 2 3 4 AIT 1010 Construction Measurements and Calculations Course covers fundamental measuring and calculation skills essential to the skilled craftsperson working in the construction industry. Provides

More information

SEMPEO SQA Unit Code H Making components using hand tools and fitting techniques

SEMPEO SQA Unit Code H Making components using hand tools and fitting techniques Making components using hand tools and fitting techniques Overview This standard covers a range of basic hand fitting competences that will prepare you for entry into the engineering or manufacturing sectors,

More information

PRODUCTION & MANUFACTURING

PRODUCTION & MANUFACTURING REDESIGNED MODULES FOR THE SECTOR OF PRODUCTION & MANUFACTURING UNDER MODULAR EMPLOYABLE SKILLS (MES) Revised in 2014 By Ministry of Labour & Employment Directorate General of Employment & Training 1 GENERAL

More information

Chapter 22 MACHINING OPERATIONS AND MACHINE TOOLS

Chapter 22 MACHINING OPERATIONS AND MACHINE TOOLS Chapter 22 MACHINING OPERATIONS AND MACHINE TOOLS Turning and Related Operations Drilling and Related Operations Milling Machining Centers and Turning Centers Other Machining Operations High Speed Machining

More information

COMPETENCY ANALYSIS PROFILE GENERAL MACHINIST 429A. (All unshaded skill sets must be demonstrated/completed)

COMPETENCY ANALYSIS PROFILE GENERAL MACHINIST 429A. (All unshaded skill sets must be demonstrated/completed) COMPETENCY ANALYSIS PROFILE GENERAL MACHINIST 429A (All unshaded skill sets must be demonstrated/completed) SKILL SETS SKILLS PROTECT SELF AND OTHERS Identify health and safety hazards. Wear, adjust, and

More information

Tech 046: Machine Operation and Management. Course Syllabus

Tech 046: Machine Operation and Management. Course Syllabus SAN JOSE STATE UNIVERSITY Department of Aviation and Technology Tech 046: Machine Operation and Management Course Syllabus Semester and Year: Fall, 2013 Course Sections: 1 & 11 Course Code: S1: 43304 Class

More information

Curriculum for Mechanical Sub Overseer

Curriculum for Mechanical Sub Overseer Curriculum for Mechanical Sub Overseer Council for Technical Education and Vocational Training Curriculum Development Division Sanothimi, Bhaktapur 2005 Course Structure of 15 Month Curriculum of Mechanical

More information

Annual Report for Assessment of Outcomes Machine Manufacturing Technology (MMT) Program

Annual Report for Assessment of Outcomes Machine Manufacturing Technology (MMT) Program Annual Report for Assessment of Outcomes 2011-2012 Machine Manufacturing Technology (MMT) Program 1. Describe changes that have been implemented towards improving students attainment of outcomes that resulted

More information

Computer Numerical Control (CNC) Machinist POA (2004) Subtask to Unit Comparison

Computer Numerical Control (CNC) Machinist POA (2004) Subtask to Unit Comparison Computer Numerical Control (CNC) Machinist POA (2004) Subtask to Unit Comparison NOA Subtask Task 1 Participates in workplace health and safety practices. 1.01 Maintains a safe workplace environment. 1.02

More information

Lathe is a machine, which removes the metal from a piece of work to the required shape & size HENRY MAUDSLAY

Lathe is a machine, which removes the metal from a piece of work to the required shape & size HENRY MAUDSLAY TURNING MACHINES LATHE Introduction Lathe is a machine, which removes the metal from a piece of work to the required shape & size HENRY MAUDSLAY - 1797 Types of Lathe Engine Lathe The most common form

More information

Lathe. A Lathe. Photo by Curt Newton

Lathe. A Lathe. Photo by Curt Newton Lathe Photo by Curt Newton A Lathe Labeled Photograph Description Choosing a Cutting Tool Installing a Cutting Tool Positioning the Tool Feed, Speed, and Depth of Cut Turning Facing Parting Drilling Boring

More information

Syllabus: Basic Manual Machining

Syllabus: Basic Manual Machining Syllabus: Basic Manual Machining Subject Code: 172302 Course Number: GM9006 CIP Code: 48.0501 SOC Code: 51-4041 C-TEC of Licking County 150 Price Road Newark, Ohio 43055 Instructor: Bob Bronkar Instructor

More information

DEPARTMENT OF MECHANICAL ENGINEERING QUESTION BANK ME6402 MANUFACTURING TECHNOLOGY II UNIT I PART A 1. List the various metal removal processes? 2. How chip formation occurs in metal cutting? 3. What is

More information

COURSE SLO REPORT - INDUSTRY AND TECHNOLOGY DIVISION

COURSE SLO REPORT - INDUSTRY AND TECHNOLOGY DIVISION COURSE SLO REPORT - INDUSTRY AND TECHNOLOGY DIVISION COURSE SLO STATEMENTS - AUTOMATION, ROBOTICS AND MANUFACTURING (ARM) Course ID Course Name Course SLO Title Course SLO Statement 10 10A 10B 12 12A 12B

More information

SEMET19 Producing toolroom components using NC/CNC turning machines

SEMET19 Producing toolroom components using NC/CNC turning machines Producing toolroom components using NC/CNC turning machines Overview This unit identifies the competences you need to prepare, set up and run numerically controlled (NC) turning machines, computer numerically

More information

Question 1. Flat file. Half -round. Round file. Three square ( triangle ) Needle files. Page 1 of 46

Question 1. Flat file. Half -round. Round file. Three square ( triangle ) Needle files. Page 1 of 46 Question 1 Name Picture Cross section Uses: Cut pattern:: Flat file Half -round Round file Three square ( triangle ) Needle files Page 1 of 46 Question 2 The graph shown below is the data collected for

More information

Machinist--Cert Students apply industry standard safety practices and specific safety requirements for different machining operations.

Machinist--Cert Students apply industry standard safety practices and specific safety requirements for different machining operations. MTT Date: 09/13/2018 TECHNOLOGY MTT Machine Tool Technology--AA Students apply industry standard safety practices and specific safety requirements for different machining operations. Students calculate

More information

061 MECHANICAL ENGINEERING CRAFT PRACTICE

061 MECHANICAL ENGINEERING CRAFT PRACTICE 061 MECHANICAL ENGINEERING CRAFT PRACTICE EXAMINATION STRUCTURE The examination for this syllabus wills cover the underlisted two major areas of groupings and 193 Building/Engineering Drawing as the related

More information

Flat file. Round file. Hand file. Half -round. Mill file. Square file

Flat file. Round file. Hand file. Half -round. Mill file. Square file Name Picture Cross section Uses: Cut pattern:: Hand file used for roughing and finishing. It has double cut teeth on two faces, single cut teeth on one edge, and one safe edge Flat file used for roughing

More information

Preparing and using CNC milling machines

Preparing and using CNC milling machines Unit 016 Preparing and using CNC milling machines Level: 2 Credit value: 14 NDAQ number: 500/9514/6 Unit aim This unit covers the skills and knowledge needed to prove the competences required to cover

More information

Course Name. List of Experiments/Exercises:

Course Name. List of Experiments/Exercises: Course code Course Name L-T-P- Credits Year of Introduction ME334 MANUFACTURING TECHNOLOGY LABORATORY II Prerequisite: ME3 Metrology and Instrumentation 0-0-3-06 Course Objectives: To provide programming

More information

Trade of Toolmaking Module 2: Turning Unit 1: Machine Controls and Operations Phase 2

Trade of Toolmaking Module 2: Turning Unit 1: Machine Controls and Operations Phase 2 Trade of Toolmaking Module 2: Turning Unit 1: Machine Controls and Operations Phase 2 Published by SOLAS 2014 Unit 1 1 Table of Contents Document Release History... 3 Unit Objective... 4 Introduction...

More information

Lathes. CADD SPHERE Place for innovation Introduction

Lathes. CADD SPHERE Place for innovation  Introduction Lathes Introduction Lathe is one of the most versatile and widely used machine tools all over the world. It is commonly known as the mother of all other machine tool. The main function of a lathe is to

More information

CURRICULUM ASSESSMENT CHECKLIST

CURRICULUM ASSESSMENT CHECKLIST CURRICULUM ASSESSMENT CHECKLIST Industrial Mechanic (Millwright) Level 1 Apprenticeship Manitoba prescribes time and content specific curriculum standards for technical training in the trades of Industrial

More information

Trade of Toolmaking Module 1: Induction & Bench Fitting Unit 8 Recessing and Assembling Parts Phase 2

Trade of Toolmaking Module 1: Induction & Bench Fitting Unit 8 Recessing and Assembling Parts Phase 2 Trade of Toolmaking Module 1: Induction & Bench Fitting Unit 8 Recessing and Assembling Parts Phase 2 Published by SOLAS 2014 Unit 8 1 Table of Contents Document Release History... 3 Unit Objective...

More information

Trade of Toolmaking. Module 3: Milling Unit 9: Precision Vee Block Assembly Phase 2. Published by. Trade of Toolmaking Phase 2 Module 3 Unit 9

Trade of Toolmaking. Module 3: Milling Unit 9: Precision Vee Block Assembly Phase 2. Published by. Trade of Toolmaking Phase 2 Module 3 Unit 9 Trade of Toolmaking Module 3: Milling Unit 9: Precision Vee Block Assembly Phase 2 Published by SOLAS 2014 Unit 9 1 Table of Contents Document Release History... 3 Unit Objective... 4 Introduction... 4

More information