JED Specification

Transcription

1 JED Specification Class: Engineering guidelines Class No.:07 Marking of WABCO products JED 341 Previous Edition Abbreviated Title Marking of WABCO products Scope Types of marking; requirements General overview of the types of marking Mandatory marking of products, mounted externally, unprotected Standard marking Design of the nameplates and layout of the fields Resistance to temperatures Resistance to media Lettering height and depth of stamping Fastening methods Special marking Design and layout of the markings - standard Layout of the fields on narrow surfaces, e.g. cables Marking on products, mounted internally, protected Design and layout of the fields Marking by means of colour, e.g. pad printing Marking by means of an adhesive label Additional marking of products Design and layout of the identification Identification of country of origin Products requiring approval, for instance e1 approval mark Marking with customer-specific emblems and identification numbers Requirements Position, representation and print information...8 Approved Continuation page 2 to 9 Group Standards Responsible for the Contents Product Group: 4961 by Doc. Code Language Rev. Detlef Gradert JED.dot Template version 01 Stephan Eisfelder Ernst-August Thiele EN - E

2 JED-341 : Page Position and fastening areas for markings represented on the Rough Part Drawing Representation on the Outline Drawing and on the Sectional Drawing Symbols in CAD Identification and printing information Artwork master for marking Doc Code Labeling information for marking Doc Code Print information provided in SAP for identification of products...9

3 JED-341 : Page 3 1 Scope The specification determines the guidelines for the identification of WABCO products. The marking shall be permanent. It shall not affect the function of the parts. The marking has to withstand the stresses occurring on the vehicle over the service life of the product, and it shall remain legible. WABCO needs the permanently attached marking in order to ensure the unique identification, clearly legible from the outside, of each product for traceability and product liability purposes. Required information Note - WABCO trademark JED-369 minimum 14 mm - PRI See PLM - Date of manufacture JED WABCO Identification No. 10-digit Optional - Serial number or data matrix - Customer identification number 2 Types of marking; requirements The requirements, such as appearance, dimensions, material, surface protection, position of the fields, etc are documented in drawings. If the devices are to be painted at the customer s, the identification shall be provided with a masking film or an anti-sticking layer if needed. In order to prevent any abuse, the nameplates shall be purchased from the released suppliers only. Therefore, the documents Release of Suppliers (Doc.Code 050) shall be strictly observed.

4 JED-341 : Page General overview of the types of marking Marking information required Mandatory marking Mounted externally, unprotected -Trademark PRI Date of manufacture WABCO-Ident.-No. - optional Serial number Customer Ident.- No Al sheet nameplate Mounted internally, protected Paper label No further nameplate no Label required for additional information? Optional marking yes Additional information if required Country of origin Homologation or approval mark Warning Customer logistics Hazardous substances End-of-life information System/function Paper label Foil, paper label Alternative: Pad or Laser printing Any markings that deviate from this JED-341 specification shall be agreed with the team PD-DS prior to the prototype phase review.

5 JED-341 : Page 5 3 Mandatory marking of products, mounted externally, unprotected 3.1 Standard marking The standard marking for all products that are mounted externally and unprotected shall be ensured by nameplates or Design of the nameplates and layout of the fields For nameplates attached to series products with data matrix code 1 WABCO trademark 2 Customer identification number 3 Date of manufacture JED Serial number 5 Data matrix ISO ECC WABCO identification No. 10-digit 7 PRI For nameplates attached to series products, silver colour with black trademark, 4-line 1 WABCO trademark 2 Customer identification number 3 - PRI 4 Date of manufacture JED Data matrix ISO ECC Serial number 7 WABCO identification No. 10-digit Resistance to temperatures -40 C up to +200 C Resistance to media The legibility of the nameplates and markings shall not be affected by the materials that are usually applied in general traffic and in industrial plants, as for instance fuels, lubricants, brake fluids, cleaning agents, detergents etc Lettering height and depth of stamping Irrespective of the type of nameplate or direct stamping, - the lettering height shall be 2 mm; - the marking depth shall be 0,1 +0,1 mm Fastening methods On products that are ready for sale, the nameplates shall not be fastened by means of adhesive! Standard fastening by means of tubular rivet, aluminium

6 JED-341 : Page 6 Product Tubular rivet Hole A Depth of hole B New ,5+0,1/-0, ,5 / 0 Min.1,84 device Spare part ,6+/-0, ,5 / 0 Min.1,95 Diameter drawing cone of the riveting equipment Fastening by means of insertion recess and second part of the housing For the fastening by means of an insertion recess and the second part of the housing, applied for instance in moulded plastic parts or pressure diecastings, the relevant CAD symbols can be found in Pro/Engineer. 3.2 Special marking On products that are ready for sale and designed for a particularly humid, warm humid or very aggressive atmosphere such as the exterior of vehicles in locations exposed to severe stresses, the marking shall be applied by stamping, needle printing or rolling, if for technical reasons the standard nameplate cannot be applied. The influence on corrosion protection has to be observed. Therefore, direct laser printing shall be applied on plastic surfaces only Design and layout of the markings - standard The design and the layout of the fields shall comply with the rules specified in chapter 4.1. Any indications needed in addition are given beneath or after the standard fields Layout of the fields on narrow surfaces, e.g. cables Properties: Resistance to media: see chapter Resistance to temperatures: -40 C up to +130 C Additional requirements on the basis of chapters and

7 JED-341 : Page 7 4 Marking on products, mounted internally, protected The marking can be a colour impression, if the products are occasionally exposed to a humid internal atmosphere as for instance in the passenger compartment or in the closed engine compartment and if they get no additional coating. 4.1 Design and layout of the fields 1 WABCO trademark 2 - PRI 3 Date of manufacture JED WABCO identification No. 10-digit 5 Serial number 6 Text as required 7 Customer identification number 8 Bar code 9 Text as required Marking by means of colour, e.g. pad printing The colour of the marking has to meet the requirements specified in JED-581: white RAL 9010 for dark background, e. g. black potting compound; black RAL 9005 for bright background, e. g. Alu housings Marking by means of an adhesive label Types of adhesive labels (reference only - current versions see PLM): JED-726-0: for decorative foils applied in the vehicle s interior; JED-726-1: for plastic labels applied in the vehicle s interior; JED-726-2: for plastic labels exposed to outdoor climate in protected installation position (e.g. engine compartment); JED-726-3: for plastic labels, resistant to solder bath, used for the identification of printed circuit boards. 5 Additional marking of products The additional marking means any indications given in addition to those specified in chapter 1. The additional marking may be an adhesive paper label. 5.1 Design and layout of the identification The design and layout of the markings is similar to chapter 4.1 Preferred variants: Ident. No. Where used Format Material ECU 50 x 36 Paper x 20 Paper Printed Board 30 x 10 JED Printed Board 30 x 6 JED Customer info oval 30 x 12 JED Identification of country of origin

8 JED-341 : Page 8 Only if legislation in the country of the end user demands such a marking (e.g. USA - 49CFR583), WABCO products will get the indication: >>>Made in...<<<< with the English country name according to ISO Products requiring approval, for instance e1 approval mark The identification of products requiring approval, for instance with the e1-xxnnnn approval mark, is demanded in the type approvals. The approval mark shall not be cast, and, for lack of space, it shall not be located on the nameplate. 5.4 Marking with customer-specific emblems and identification numbers In order to limit costs, customer-specific emblems or identification numbers shall be applied to WABCO products only after written consent by the marketing team. On all new products and in case of changes made to housings of existing products, a second area shall be provided in the proximity of the WABCO nameplate. This area is intended for the customer nameplate/marking. 5.5 Requirements Material: Paper, foil, or similar materials 6 Position, representation and print information 6.1 Position and fastening areas for markings - representation in the Rough Part Drawing In the rough part drawing, the areas provided for the identification shall be arranged such that the identification of the product ready for sale is clearly visible in installed condition on the vehicle (traceability). 6.2 Representation in the Outline Drawing and on the Sectional Drawing In case of a sectional drawing or outline drawing made by CAD, nameplates etc shall be represented with their outer contour and WABCO trademark in order to enable clear determination of their fastening position. The identifications shall be applied such that they can be read from the same side as the markings on the main ports or connections. Should this not be possible, they shall be legible from the right-hand side, just as the dimensions indicated in drawings. If a customer identification is applied, it shall be represented by its outer contour only. In the PLM product structure, no reference will be made to the customer identification. 6.3 Symbols in CAD The standard designs conforming to the present guideline are available as UDF (user-defined feature) in the CAD databases (in ProEng 3-D CAD) and in PartSolution. 6.4 Identification and printing information If the product requires considerable customer-specific printing information that frequently changes, we shall aim at the special documentation: Artwork master for marking Doc Code 982 The layout of an identification shall be documented in an artwork master in order to avoid table drawings and to make use of the same printing equipment Labeling information for marking Doc Code 922 The document Labeling Information includes all the contents of the marking (trademark, product number, customer number etc.) to be applied on the nameplate or label by laser printing, needle printing or stamping. The marking refers to one product and/or customer only.

9 JED-341 : Page Print information provided in SAP for the identification of products Customer-specific data shall be managed by all WABCO Business Units and WABCO sites in SAP reference files by the responsible customer teams.