DuPont Nutrition & Health
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1 DuPont Nutrition & Health WHAT IS OUR AUTOMATION STRATEGY? Introduction to DuPont Our challenges Our idea for solving our challenges Process sectioning and Object Oriented philosophy Libraries 3 Tie setup but keep access to data and information HMI Questions?
2 Jan Maarssø Carlsen Electronics engineer B. Sc electrical engineering Salford University Employed at ISC and ABB, off-shore automation Danisco now DuPont, design of manufacturing facilities Group Manager of the N&H automation group
3 DuPont: What we re all about Our Core Values are our Foundation: Safety and Health Environmental Stewardship Highest Ethical Behavior Respect for People Our Mission is Sustainable Growth The creation of shareholder and societal value while we reduce the environmental footprint along the value chains in which we operate We are a Market-Driven Science Company Our vision is to be the world s most dynamic science company, creating sustainable solutions essential to a better, safer, healthier life for people everywhere 3
4 We are applying our science to find solutions to some really BIG challenges Feeding the World Reducing Our Dependence On Fossil Fuels Keeping People and the Environment Safe 4 National Geographic images
5 Innovating to feed the world $2 billion R&D Spent in % ~86% 13% of R&D Spend Targeting Food, Energy, Protection 11% 5% 9% Chemicals & Materials 5 Electronics National Geographic image
6 DuPont 2012 segment sales $10.4B Agriculture $3.4B Nutrition & Health $6.4B Performance Materials $2.7B Electronics & Communications $34.8B* $3.8B Safety & Protection 6 $7.2B Performance Chemicals * Total company sales exclude transfers. Segment sales include transfers $1.2B Industrial Biosciences
7 Our challenges in DuPont Equipment we have Foxboro IA Siemens Texas Siemens S5 Siemens S7 Allen Bradley Modicon Mitsubishi Metso Circuit board control Honeywell Delta V ABB Square D
8 If the world was 100% ideal, how would we control our processes? Wishes A PLC type for all processes A library that can handle everything A network structure for all processes Our chosen choice Allen-Bradley best cost / performance choice. Internally developed libraries (Considerable initial cost) Added requirements for cyber security, built into the structure One SCADA system One SCADA library Learning can be leveraged across sites Batch reporting Integration with S95 Wonderware, best cost / performance choice. Is self-generated and has imposed high initial cost Strategic decision Batch engine or build in status in all objects Deselected due to complexity and partly missing supported by our processes.
9 If the world was 100% ideal, how would we control our processes? Wishes Focus on turning data into information, allowing operators and engineers to make better and faster decisions. Our chosen choice Dynamic Performance Measures, Golden batches, more visual presentation which allow judging plant or equipment performance in a glance. System monitoring across sites Virtualization, thin Clients etc. Implemented Is standard setup
10 Batch DuPont thinking, S88
11 Object oriented control Function 1 Function 2 Function 3 Function 4 Function 1 Function 2 Function 3 Function 4
12 Library structure Wonderware objects DuPont generic Allen-Bradley library Texas, Boiler house S7, chilled water
13 Use object oriented methods Wonderware objects DuPont standard Allan-Bradley Allan-Bradley objects DuPont Allen-Bradley standard Vendor A, standard program Siemens S7 filler Vendor A, S7 interface HVAC Bac-Net
14 Library and documentation for integrators Analogue input Allan-Bradley Analogue input Wonderware Network structure (office, DMZ, automation) PS No integrator can start on a project without startup support from us
15 HMI
16 HMI Phase link Equipment link
17 Same same but then new challenges
18 Flash video
19 What does the future bring? Performance surveyor Alarm collector Cloud solutions Outsourcing of control system Leasing of control equipment and monitoring
20 Integration to ERP (SAP) Full integration to SAP, Process order down, BOM etc. and consolidate data up, consumed and produced amounts Own developed interface software is today running on 12+ sites Communication to Business Warehouse Utilizes own defined protocol. We don t use S95 due to protocol complexity and non compliant to our production setup.
21 Raw data is only information for the expert Is Fluffy sick? Source: ASM Consortium 21
22 What about now? Source: ASM Consortium 22
23 And what about now? Source: ASM Consortium Fluffy is quite well! 23
24 Slide deleted in paper copy
25 This information has been prepared for food and supplement producers, and is not intended for the end consumer. It is based on our own research and development work and is, to the best of our knowledge, reliable. However, DuPont does not assume liability or risk involved in the use of its products, as conditions of use are beyond our control. Manufacturers should check local regulatory status of any claims according to the intended use of their product. Copyright 2012 DuPont or its affiliates. All rights reserved. The DuPont Oval Logo, DuPont Danisco and all products denoted with or are registered trademarks or trademarks of E. I. du Pont de Nemours and Company or its affiliates.
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