Discover the Future Shanghai
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1 MÄGERLE BLOHM JUNG STUDER SCHAUDT MIKROSA WALTER EWAG Shanghai
2 3 2016! Ladies and Gentlemen WELCOME WELCOME WELCOME This program brochure will provide you with all the information you need about the Open House of the UNITED GRINDING China. Once again we have put together a varied program for you, with the aim of satisfying your requirements with the highest level of expertise. Innovative developments for increasing productivity and quality and efficient production solutions are just a few of the topics that we will present in real application scenarios, supplemented by lectures by internationally recognized experts, who will present the latest research results and future developments. Come and see for yourselves and benefit from this innovative and effective combination of science and practice. Network with experts and colleagues in a relaxed atmosphere and enjoy our stimulating program! We look forward to seeing you! With kind regards Jo Santens General Manager United Grinding (Shanghai) Ltd.
3 WHO WE ARE 5 UNITED GRINDING INTRODUCES ITSELF The UNITED GRINDING Group is the number one in hard fine machining. It is the leading manufacturer of precision machines for grinding, eroding, lasering as well as combination machining and measuring. The UNITED GRINDING family brand has stood for the amalgamation of the world s most powerful brands in the areas of surface and profile, cylindrical, and tool grinding. The products and services provided by these brands enable our customers to operate their production more cost-effectively and to constantly further develop it. UNITED GRINDING can offer its customers a local presence thanks to its locations around the world. With eight strong company brands (MÄGERLE, BLOHM, JUNG, STUDER, SCHAUDT, MIKROSA, WALTER, EWAG) the Group also has the most extensive application knowledge, product portfolio and range of services on the market. The Group's innovative technologies are used in diverse industries such as the Automotive Industry and its suppliers, the Tool Industry, Power Plant Turbine Manufacture, Tool and Die Making, Medical Technology, Machine Tools, Clock and Watch Manufacturers as well as the Turbine Industry. The largest markets include Western Europe, Asia and North America. The UNITED GRINDING Group belongs to the globally active Körber Group. This guarantees that UNITED GRINDING is a reliable, independent partner with a long-term orientation and a strong entrepreneurial focus. The Körber Group unites more than 30 leading international technology companies from the sectors of tobacco, tissue, mail solutions, hygiene solutions, intralogistics, machine tools and pharmaceutical packaging systems. SURFACE AND PROFILE CYLINDRICAL TOOL United Grinding (Shanghai) Ltd. is affiliated to UNITED GRINDING Group, with production plant of 16,000 sqm space in Shanghai and over 200 employees around China. Apart from its production plant in Shanghai, UNITED GRINDING China runs two additional sales and service offices in Beijing and Chongqing.
4 MAP OF THE EXHIBITION GROUNDS 7 LUNCH TECHNICAL LECTURE ROOM PARTNER BOOTH CUSTOMER CARE 1 CAFETERIA TRANCE
5 TECHNOLOGY PRESTATIONS 9 THURSDAY, 3 FRIDAY, 4 NOV 2016 STATION 1: CUSTOMER CARE Extended life-cycle STATION 3: KC33 The versatile cylindrical solution against the best possible budget Customer Care at UNITED GRINDING China has the ability and capability to increase the productivity and the life-cycle of your grinding equipment. Learn more on how we can support you through our consultants and Customer Care specialists. Throughout its product life the KC33 has developed a strong reputation in the China market. Thanks to its wide range of application (including options for automation) the KC33 still remains today and in the future the appropriate choice. Value for oney is the KC33 s middle name and is the base for versatile flexibility and efficiency for any customers manufacturing department. STATION 2: S41 Shoe grinding tailored to your needs STATION 4: STUDER PRODUCT RANGE The ultimate internal grinding universe Modern manufacturing of high precision bearings require versatile proven machine concepts to achieve short lead times. STUDER has been a trendsetter in developing advanced solutions for the Bearing Industry. High accurate and productive internal cylindrical grinding requires optimal machine concepts to satisfy the latest demands of the Machine Tool Industry, the Die & Mold Industry, the Aviation & Aerospace Industry as well as the Automotive and the Tooling Industry.
6 TECHNOLOGY PRESTATIONS 11 THURSDAY, 3 FRIDAY, 4 NOV 2016 STATION 5: COMPACT LINE/RS15 High quality tool-grinding on EWAG machines STATION 7: HELITRONIC MICRO/HELICHECK PLUS Production of micro tools and special tools in combination with Tool Measure Interface (TMI) COMPACT LINE : Solution for flexible grinding of inserts in TC/Ceramic/PCBN and PCD. General presentation of MC technology including application example. RS 15 : New production or regrinding of complex PCD rotary tool for Car Industry. Grinding complex geometries on rotationally symmetrical tools, in the growth market of small to the smallest diameter, is the core capability of the HELITRONIC MICRO. Experience the capability of the HELITRONIC MICRO for the production of micro tools or special tools, like burrs, medical drills or micromilling tools and learn how the measuring machine HELICHECK PLUS can measure these small tools in an efficient and accurate way. Moreover, hear about the interaction of the grinding machine and the measuring machine by the Tool Measure Interface (TMI). STATION 6: LASER LINE ULTRA/LASER LINE PRECISION Think laser STATION 8: HELITRONIC ESSTIAL AUTOMATION Automation solution Here we will cover the technology of the LASER LINE series machines (LASER LINE ULTRA and LASER LINE PRECISION). We will give some insights and ideas into possibilities of laser technology in Tooling Industry. Smart tooling manufacturing needs smart handling of tools. The HEA combines both, high efficiency tool grinding and advanced tool loading. Assembled in China, engineered by our German colleagues, the HEA is a must have for every Chinese tool manufacturer.
7 TECHNOLOGY PRESTATIONS 13 THURSDAY, 3 FRIDAY, 4 NOV 2016 STATION 9: HELITRONIC POWER DIAMOND/HELICHECK ADVANCED Manufacturing of PCD tools in combination with non-contact measuring STATION 11: PROFIMAT MT412 Thread rolling dies for the next generation of screws Since more than 14 years WALTER focus on the Two-in-One concept: eroding and grinding in one machine. Learn more about this concept and the latest developments in our eroding software, especially for the production of complex PCD tools, and why it is important to measure PCD tools with non-contact measuring machines from WALTER. The most advanced and economic production solution for MAThread and conventional thread rolling dies. For the first time introduced to the Chinese market for the next level of screw production. STATION 10: KRONOS S250 We shape the automotive future STATION 12: ORBIT More than precision Today China s market is focusing extensively on environmentally friendly vehicles. SCHAUDT MIKROSA contributes to this trend by developing specific application solutions that meet the needs of its customers in this field. With the extension of the 4th Lehmann axis and the opportunity for automatic loading and unloading UNITED GRINDING China prepared the ORBIT for the next generation of grinding within the Die & Mold and Compressor Industry. Return on investment is guaranteed with this versatile Surface and Profile grinding machine. Assembled in China, deliver to high profile customers around the world, the ORBIT should be part of your next plant s assets.
8 TECHNOLOGY PRESTATION SCHEDULE 15 STATION SUBJECT 09:30 10:00 10:30 11:00 11:30 11:30 12:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 1 CUSTOMER CARE 2 S41 3 KC STUDER PRODUCT RANGE COMPACT LINE/RS15 LASER LINE ULTRA/ LASER LINE PRECISION HELITRONIC MICRO/ HELICHECK PLUS HELITRONIC ESSTIAL AUTOMATION LUNCH BREAK 9 10 HELITRONIC POWER DIAMOND/ HELICHECK ADVANCED KRONOS S PROFIMAT MT ORBIT Chinese version English version
9 PRESTATIONS TECHNICAL LECTURE THURSDAY, 3 Nov PRESTATION 1: 11:20 a.m. Title: China 2025 : The opportunities, the challenges PRESTATION 4:. 3:00 p.m. Title: Automation Solutions for the Aviation Industry Talks about stagnating growth and overcapacity in China are increasing. The China 2025 Strategy is the positive answer to lead China in the direction of a new standard. The core of Made-in-China 2025 is intelligent manufacturing, the transformation from low-end to high-end upgrading, a deeper look into the challenges and chances. Automation is a strong trend in the Aviation Industry. Mägerle has realized various solutions for major engine producers based on the MFP Grinding Center. The automation includes operations such as grinding, measuring, cleaning and marking. The presentation will give an overview on the productivity increase potential of this technology.. PRESTATION 2: 1:30 p.m. Title: Chinese Car Industry : Current and future trends PRESTATION 5: Title: Productivity out of the drum 3:45 p.m. The analysis of current situation and forecast of future development of China Car Industry. Collaborative innovation between complete vehicle and component parts enterprises. The vehicle company s technical demands for parts enterprises, etc. Coolant as part of elements in grinding process has normally been neglected by many of us. We will take you through different aspects which can truly affect your grinding work quality and efficiency from coolant world. PRESTATION 3: Title: 2:15 p.m. Technical development strategy for equipment manufacturing industry transformation and upgrading in the context of Industry 4.0 and Madein-China 2025 Background introduction of Industry 4.0 and China 2025 Strategy. Technical route of transformation & upgrading and technology system construction of Chinese manufacturing enterprises.
10 PRESTATIONS TECHNICAL LECTURE FRIDAY, 4 Nov PRESTATION 6: a.m. Title: PuLs -- Lean management and production tools PRESTATION 8: Title: Production of modern PCD tools. 11:30 a.m. PuLs stands for Precision and Passion and it is recognized as UNITRD GRINDING methodology to increase leanness and efficiency within and outside of our group. Building smart factories for high precision machinery with increased output and shorter assembly times has been a long term ambition. STUDER made a gigantic step by introducing the flow assembly lean production system in The Aerospace and Automobile Industries rely on lightweight and simultaneously robust material like high-strength aluminum and carbon-fiber-reinforced plastic (CFRP). When machining these materials, tools with ultra-hard cutting edges (PCD) are required. These full-pcd tools become more versatile and the production of these type of tools a machine which combines the eroding technology and the grinding of carbide and HSS in one machine. PRESTATION 7: 10:45 a.m. Title: New grinding concepts for various industries PRESTATION 9: 1:30 p.m. Title: The future of laser machining in tool production Which developments will influence the Grinding Industry in the coming years? CAM software, automation solutions and feedback of measured value for intelligent, integrated production with even shorter throughput times. Technical innovations such as highly dynamic axes and optimized cooling concepts for even better quality, combined with reduced wear. Get an overview today of the trends of tomorrow. Experience insights into the possibilities of laser technology in the Tooling Industry and a future outlook into tomorrow s manufacturing of tools. Additionally, the technology of the EWAG Laser Line series machines, LASER LINE ULTRA and LASER LINE PRECISION to produce high quality tools from various materials will be covered too.
11 PRESTATIONS TECHNICAL LECTURE FRIDAY, 4 Nov PRESTATION 10: 2:15 p.m. Title: WireDress PRESTATION 12: 3:45 p.m. Title: Engineered abrasive for higher productivity WireDress use the principle of wire electro discharge machining. It is integrated in the grinding machine and allows dressing of free shaped profiles with high accuracy. Metal bonded grinding wheels are frequently used for grinding of hard brittle materials such as tungsten carbide or ceramics and hardened steel in production. The STUDER-WireDress technology offers unique possibilities for increasing productivity and quality. Focus on how engineered abrasive can support to improve productivity and reduce the TOC situation including best practice examples. PRESTATION 11: 3:00 p.m. Title: Future camshaft systems require enhanced grinding solutions The development trends of advanced automotive engines are towards high power, torque and mass reduction in order to reduce fuel consumption and emission. Camshaft systems for future engines require complex manufacturing processes within short cycle time.
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