End. ve Elk. Mek. Cihazlar ve Tıbbi Malz. San. Tic. Ltd. Şti.
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1 End. ve Elk. Mek. Cihazlar ve Tıbbi Malz. San. Tic. Ltd. Şti.
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3 TABLE OF CONTENTS TABLE OF CONTENTS About us 2 Machining 18 Vision 4 Surface Treatments 20 Mission 4 Coloring 22 Perspective 5 Quality Control 25 Product Range 6 Laser Marking 26 Experience 8 Clean Room 28 Raw Material 11 Packaging 29 Design / CAD 12 Solution Partners 30 Prototyping 13 Certificates 31 CAM Phase 14 Environmental Awareness 32 Production 17
4 ABOUT US ABOUT US Since its foundation in 1997, Metrosan has carried out design and production of projects from various industrial domains requiring high technology and knowledge. Its experience in production since 2005, as well as technological infrastructure, has made the company an effective manufacturing firm as an OEM for Turkish and foreign institutions in biomedical sector (Spinal Surgery). In order to attain the targeted achievements in sector and to accelerate its steps towards becoming a leading company in international platform, Metrosan has, in 2009, established a modern factory and technological infrastructure in MOSB thanks to investments. As of March 2010, the company continues activities through factory organization in global standards at its facility with 4800 m² indoor space. Metrosan, which begins with the design of domestic or foreign projects and realizes all phases of mass production in its own corporation before setting them ready for end users, and which presents products to its clients along with all national and international quality, administration and
5 product certifications pursuant to requirements of sector, develops its ability and experience in new facilities and provides service to sectors. All stages of design, production and product are continuously supervised by certification authorities, Ministry of Health and our clients. Metrosan has made it its principle to work pursuant to discipline obtained from such supervisions. The company continues its activities thanks to ability of high-tech production and quality control devices, expert domestic and foreign employees, and the confidence of strong capital structure. By virtue of this confidence, Metrosan goes on to invest in machinery and information technologies and proceeds in order to become a globally prestigious and in demand firm when it comes to health sector. The company continues to develop its vision by transferring its experience in this domain to aviation and defense industry sectors, whose infrastructure it already established, in the upcoming years.
6 VISION VISION MISSION MISSION To become a world brand, skillful manufacturer company that manufactures genuine products using high technology, has attained global competitiveness and provides service as OEM. To manufacture high quality industrial and technological products and to add value to everyone who works with us. To give priority to quality, and operate properly-administrated quality recovery processes. To ameliorate continuously performance and productivity by creating innovations with a participative approach. To adopt a customer-oriented, strategic and systematical sense of rule. To become the best in sector and develop this level by always using high level technology throughout production. 4
7 PERSPECTIVE PERSPECTIVE It is important for us to create solutions that do not refrain from high technology and innovations during design and production phases. Pursuant to our business culture, we care about continuity of our connections, and pay attention in order to maintain our togetherness under confidence. Hence, we very well know the importance of establishing the right connection with respect to in-house and exterior communication. It is an essential point for us to develop our technical equipment and employees, who are our greatest strength, with this approach and gear. We believe that an approach for investing in employees and envisioning organizational structure will be successful. It provides optimum solutions to business partners in such manner to include all production processes, using integrated software and hardware equipments. 5
8 PRODUCT RANGE PRODUCT RANGE PRODUCT RANGE Our manufacturing processes are conducted in an extensive domain via computer-aided design/ computer-aided manufacturing (CAD/CAM), fast prototyping, quality assurance and quality control departments. Our production competences consist of phases such as high-tech machining, laser marking and along with laser weld stations, ultrasonic washing, anodized coloring, acid surface cleaning, sandblast, polishing and sterile and non-sterile packaging after surface processes. These stages have made us an important company, able to create effective solutions for industrial branches such as medicine and automotive. Product development and manufacturing plans in line with your requirements in our bestknown sectors are carried out fast and effectively. 6
9 7
10 EXPERIENCE EXPERIENCE The essence of our technology and the first value, which we want our business partners to adopt, is quality. We are looking for ways to improve our processes, remembering our long studies to attain this quality conception and without compromising our loyalty to innovation. Our present position and association with organizations are the consequence of an approach adopted for long years. Hence, each step underlines our belief in achievement. 8
11 EXPERIENCE 9
12 10
13 RAW MATERIAL RAW MATERIAL RAW MATERIAL The raw materials for production stages are flawlessly and completely provided by our solution partners abroad. Our company bears the potential of procuring and stocking in a controlled way the composite materials such as titanium alloys, silver, chrome-cobalt alloys, stainless steel and peek-optima in bar, plate and tube forms, pursuant to requirements in the sector. 11
14 DESIGN / CAD DESIGN / CAD Design process is conducted via technical drawing and 3D modeling by using licensed package software in line with expectations and requirements. Design process is continuously improved by ceaseless training studies. During design work process, thermal and fatigue analysis are realized by using finite elements method and present package software. 12
15 PROTOTYPING PROTOTYPING Prototype production is one of the abilities of Metrosan prior to mass production. This stage enables realization of functionality tests of parts. Metrosan bears the ability to provide our clients in every aspect, from developing the first concept until ready-assembled mass part production, thanks to high quality engineering processes. 13
16 Y R20,01 R3 4 10,73 0,99 Z 5 7,78 0,80 R1 R21 1 X 11,75 10,74 R25 15 CAM STAGE CAM STAGE Latest versions of CAD/CAM/CAE programs are used in advanced level in our corporation, in order to present most effective solutions and accelerating innovations to our clients. Along with this professionally conducted process, the functionality, soundness and physical life of parts manufactured in our workshop with CNC and manual machines are assured by precision machining, surface treatments and assemblage operations. Metrosan has the capacity to design and manufacture all machining/assemblage fixtures, measurement apparatus, gauges and process machines used during part production, in its own facilities. 14
17 CAM STAGE 15
18 16 PRODUCTION
19 PRODUCTION PRODUCTION Our business partners benefit from our integrated solutions in order to increase their competitiveness and making their production stages more flexible. In order to ensure such high-level integration, we aimed at becoming an experienced institution with respect to processes and technology. Throughout this period, we are attentive to work with a continuous sense of quality in order to attain the right result. In order to maintain and improve this aspect, high quality mechanism for quality control and a department supervising machine usage parts always take place in production stages. With the intention of meeting the expectations in sector, we adopted continuous addition of independent hardware, software and automation systems to our company as a principle. We benefit from new solutions in order to integrate these structures. In this manner, we are planning to interconnect production stages and to increase the expectations of clients with respect to these stages. The infrastructure formed with products, systems and technologies from different sources carries us forward as a knowledgebased company which both creates solutions and provides service. Our objective is to maintain our place in Turkish and international market, and to strengthen our collaboration by presenting solutions, which meet industrial expectations, to our clients.. 17
20 MACHINING MACHINING We provide solutions for sector and requirements by means of CNC wire erosion machines, CNC sliding automated machines, CNC lathes and vertical processing centers, manual lathes and milling machines used by our expert personnel. Our researches regarding mounted final product, mould, apparatus, sample and mass production parts for present sectors gradually increase and continue. Thanks to the newly established system, each stage of production is conducted in flawless and serial manner thanks to measurement laboratories and ranks in our body. Considering that our foundation and abilities are based on test, measurement and examination stages, we attach great importance to take our production with minimum error in machining to higher levels and improve this. 18
21 MACHINING 19
22 SURFACE TREATMENTS SURFACE TREATMENTS The process before coating and coloring of materials, such as trimming, sanding, polishing, sandblasting, acid surface cleaning, pacification, ultrasonic washing, rinsing and drying are realized fast and flawlessly in our own sections. 20
23 SURFACE TREATMENTS 21
24 COLOR ANODISING COLOR ANODISING We have a very extensive color scale in our present section. Parameters such as environmental conditions, voltage values, waiting time, redactor sensitivity, solution rate, operator experience etc. determine the quality and sustainability of anodizing. 22
25 Accordingly, in consequence of our long research & development studies, we attained an effective production process. At the moment, we are creating solutions with various colors in line with customer requests. As for our process management in this domain, enabling production by maintaining color and quality is a result of long lasting research and development activities. 23
26 24 QUALITY CONTROL
27 QUALITY CONTROL QUALITY CONTROL Quality control is the leading department with respect to importance attached by Metrosan. Quality is checked at each stage of raw material, outfit, tip and consumables supply, production, surface processes and packaging. Each product coming out of machines is one-by-one checked via measurement devices pursuant to established gauges, apparatus and technical drawings. Since the works go on within sensitive tolerances, the irreparable errors are prevented. The employees are periodically trained in this sense, in order to plant this awareness. Our quality control department is periodically audited by domestic and foreign expert institutions. As for size, the manufactured parts are checked within our company. The other biomechanical and compliance tests are conducted in university laboratories in Turkey and accredited laboratories abroad. For the analysis and quality of surface processes, they are periodically tested in foreign laboratories. In order to improve our competence in quality control even more, we are in an intensive and fast working process for establishing the first Accredited Biomechanical Test Laboratory in Turkey. 25
28 LASER MARKING LASER MARKING The information such as reference codes, brand, company logo, barcode, size, lot number and expire date regarding products, which are completely manufactured and do not evoke any suspicion regarding their quality, are inscribed on the product by laser marking device. Texts, logos and emblems inscribed by laser marking can never be removed from the marked metal and they indicate that the product is of first class quality. Materials available for marking: METAL PLASTIC FOIL PLEXIGLAS WOOD LEATHER PAPERBOARD 26
29 LASER MARKING 27
30 CLEAN ROOM CLEAN ROOM CLEAN ROOM The clean room, which designed pursuant to norms ISO /2/3/4 and under category Class 1000, offers extensive possibilities for customer requests and expectations. We continue to work in order to develop our infrastructure, which already enables realization of sensitive and controlled application via analysis and other visual supervision systems operated by our trained personnel. 28
31 PACKAGING PACKAGING PACKAGING In consequence of our production studies in medicine, packaging operations are carried out in our facilities as sterile and non-sterile. During these stages, a fast and flawless packaging process is conducted in Clean Room, as well as in other units. 29
32 OUR SOLUTION PARTNERS achieving results spineserv GmbH & Co. KG OUR SOLUTION PARTNERS OUR SOLUTION PARTNERS 30 We are aware of importance of basing our tech- Institutions and brands such as Ege University, TOBB nology on sound grounds. Hence, we never forgot University, Izmir Institute of Technology, EBİLTEM, the significance of different ideas and methods in EBIC EGE, KOSGEB, Endolab GmbH, Spineserv GmbH, our studies. Today, Metrosan is in collaboration GfPS GmbH, BSL GmbH, NMI GmbH, AditusV GmbH, with institutions that assist us for creating various Ohst Medical, Star, Mazak, STME, Mahr, Utilis and solutions and that are successful in their domain. Mitutoyo will be with us tomorrow, as they are today.
33 CERTIFICATES CERTIFICATES CERTIFICATES Metrosan continues its activities pursuant to system and product certificates of quality such as EN ISO 13485:2003 (Medicine Technology), ISO 9001:2000 (Quality Management System), CE and CE , in order to conduct manufacturing without detaching from national and international traceability chain, pursuant to standards. 31
34 ENVIRONMENTAL AWARENESS ENVIRONMENTAL AWARENESS ENVIRONMENTAL AWARENESS Apart from using alternative sources, Metrosan pays attention about usage of natural resources. Besides, the company takes any measure against any possible problem. Striving for a greener, more habitable and more beautiful Turkey via its environmental management system, Metrosan cares about fulfillment of legal liabilities and gradual improvement regarding dialogue with environment. As does today, the company will serve for this purpose in the future. 32
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