Table of contents: Welding Inspection Site Painting, Coating and Inspection Plant Inspection & Management NDT - Surface Testing

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2 Table of contents: Welding Inspection 1. Visual Welding Inspector - Level 1 (3.0) 2. Welding Inspector Level 2 (3.1) 3. Senior Welding Inspector Level 3 (3.2) 4. AWS CWI to CSWIP Welding Inspector Level 2 (3.1) Site Painting, Coating and Inspection 1. BGAS-CSWIP Painting Inspection Grade 3 / 2 2. BGAS-CSWIP Painting Inspection Grade 1 3. BGAS-CSWIP Site Coatings Inspector Plant Inspection & Management 1. Plant Inspector 2. Repair of Pressure Equipment 3. Plant Integrity Management 4. Cathodic Protection 5. Risk-based Inspection (RBI) 6. Fitness-for-Services (FFS) Assessment 7. Damage Assessment for RBI and FFS 8. Structural Integrity Assessment 9. General Inspector of Offshore Facilities (OGI) NDT - Surface Testing 1. Magnetic Particale Testing (MT) 2. Penetrant Testing (PT) 3. Visual Testing (VT) 4. Eddy Current Testing (ET) 5. Eddy Current Inspection of Ferritic Welds NDT Standard Radiography 1. Radiographic Interpretation (RI) 2. Radiography Testing (RT) 3. Basic Radiation Safety (BRS) 4. Radiation Protection Supervisor (RPS) NDT Ultrasonic Testing 1. Ultrasonic Testing (UT) Welds 2. Supervised Ultrasonic Testing 3. Time of Flight Diffraction (ToFD) 4. Manual & Encoded Phased Array Inspection of Welds 5. Automated Ultrasonic Testing (AUT) 6. Certification Course for Automated Ultrasonic Testing (AUT) Technicians 7. Long Range Ultrasonic Testing of Pipes and Pipelines IIW / EWF Diploma 1. Materials and Their Behavious 2. Design and Construction 3. Welding Processes and Equipment 4. Fabrication and Application 5. Advanced Welding Processes and Equipment 6. Practical Welding Technology

3 Welding Inspection

4 Visual Welding Inspector - Level 1 This welding inspection course covers: visual inspection procedures; relevant codes of practice, terms and definitions; welding processes and typical welding defects; weld measurements; typical documentation and requirements; practical inspection and reporting. All CSWIP requirement documents are available at to identify various weld imperfections (defects) to understand the relevant welding technology related to visual inspection to understand the need for documentation in welding to be aware of codes and standards related to inspection requirements to carry out inspection of parent materials and consumables to carry out visual inspection of welds, report on them and assess their compliance with specified acceptance criteria to pass the CSWIP 3.0 Visual Welding Inspector qualification. Welders, operators, line inspectors and foremen who undertake visual examination of welded joints; quality control staff associated with welding; all staff who need basic training in welding inspection coupled with a qualification in this field. Examination applicants must submit a detailed CV/résumé when booking this course Enrolment on this course does not constitute reservation of an examination. All courses may be followed by a CSWIP Welding Inspector examination for candidates with appropriate experience as specified in CSWIP document WI All CSWIP requirement documents are available at Entry Requirements Six months' experience in engineering, independently verified. Career Progression: CSWIP Welding Inspector CSWIP Senior Welding Inspector CSWIP/PCN Radiographic Interpretation CSWIP Plant Inspector Level 1 week 1 BGAS-CSWIP Painting Inspector - Grade 3/2 BGAS-CSWIP Painting Inspector - Grade 1 BGAS-CSWIP Site Coatings Inspector

5 Welding Inspector - Level 2 Course Contents: The duties and responsibilities of a welding inspector; fusion welding processes; typical weld defects; types of steel; carbon-manganese, low alloy and stainless steels; hardening of steels; weldability; heat treatment; parent metal defects; visual inspection; testing parent metals and welds; destructive tests; NDT techniques; welder and procedure approval; codes and standards; outline of safe working practices; practice in examination questions; continuous and end-ofcourse assessment. In addition, candidates meeting the CSWIP requirements for eligibility complete the relevant CSWIP examination on day 5. to understand factors which influence the quality of fusion welds in steels to recognise characteristics of commonly used welding processes in relation to quality control to interpret drawing instructions and symbols to ensure that specifications are met to set up and report on inspection of welds, macrosections and other mechanical tests to assess and report on welds to acceptance levels to confirm that incoming material meets stipulated requirements and recognise the effects on weld quality of departure from specification to be in a position to pass the Welding Inspector - Level 2 examinations Inspection engineers and supervisory staff. The course is ideal for inspectors requiring preparation for the CSWIP examinations - Welding Inspector Those with little or no previous welding experience are advised to attend the Certificate in Visual Inspection of Welds course to prepare for this course CSWIP Welding Inspector examination - All candidates must attend a CSWIP approved course of training prior to examination. Enrolment on this course does not constitute reservation of an examination. All courses may be followed by a CSWIP Welding Inspector examination for candidates with appropriate experience as specified in CSWIP document WI All CSWIP documents are available on the CSWIP website ENTRY REQUIREMENTS Three years as a welding inspector or certificated visual welding inspector for a minimum of 2 years or welding instructor/welding foreman/supervisor for a minimum of 5 years independently verified. Career Progression: CSWIP 3.2 Welding Inspector CSWIP/PCN Radiographic Interpretation CSWIP Plant Inspector Level 1 BGAS-CSWIP Painting Inspector - Grade 3/2 BGAS-CSWIP Painting Inspector - Grade 1 BGAS-CSWIP Site Coatings Inspector

6 Senior Welding Inspector - Level 3 Function and responsibilities of a senior welding inspector; defects in welds; weld symbol interpretation; interpretation of NDT reports; documentation of welding; approval and certification procedures; general principles of supervision; case studies; planning; organisation; interpretation of fractured surfaces; auditing; practice in typical examination questions; course assessments. to understand the various facets of welding inspection and quality control to assess the validity of a welding procedure to recognise origins of weld defects to interpret features of a fracture surface and prepare detailed reports to scrutinise and correct inspection reports to plan, organise and supervise use of skilled inspectors and NDT personnel to conduct pre-, during and post welding audits to be in a position to pass the relevant examination Experienced welding inspectors and quality control staff, especially those who are proceeding to the CSWIP Senior Welding Inspector examination. It is essential that course members have a knowledge of the subjects covered in the course Welding Inspector before joining this course. It is the responsibility of the examination candidates to either hold CSWIP Welding Inspector 3.1 or consider attending the Welding Inspector course and examination (WIS5E) prior to this course/examination. Enrolment on this course does not constitute reservation of an examination. All courses may be followed by a CSWIP Welding Inspector examination for candidates with appropriate experience as specified in CSWIP document WI See CSWIP document available for download from the CSWIP website. Although this course covers most of the syllabus for the examination it does not include training in interpretation of radiographs. Examination candidates who do not possess a current CSWIP or PCN Radiographic Interpreter's certificate should attend the Interpretation of Radiographs - Part B (light and dense metal welds) course and examination. Entry Requirements Three years as a welding inspector or 5 years independently verified experience in supervision of welding, inspectors and visual welding inspectors, final acceptance and certification, interpretation of weld drawings and weld symbols, interpretation of weld radiographs, maintenance of comprehensive inspection records, assessment of NDT reports on welding work, or ensuring that quality assurance standards and procedures are maintained. Career Progression: CSWIP Plant Inspector Level 1 CSWIP/PCN Radiographic Interpretation BGAS-CSWIP Painting Inspector - Grade 3/2 BGAS-CSWIP Painting Inspector - Grade 1 BGAS-CSWIP Site Coatings Inspector

7 AWS CWI to CSWIP Welding Inspector - Level 2 The training modules have been set up to provide training and instruction in the requirements for the bridging examination for present holders of AWS CWI (Certified Welding Inspector) requiring CSWIP 3.1 approval and Welding Inspector certification.

8 Site Painting, Coating and Inspection

9 BGAS-CSWIP Painting Inspection-Grade 2 Corrosion theory; surface preparation; paint formulation; paint systems; curing and drying; paint manufacture; application methods; paint/paint film testing; paint identification; inspection methods; specification requirements; health and safety; working practices. to recognise and identify the benefits/disadvantages of paint systems to understand methods of application and testing to understand paint system inspections to interpret requirements of standards to pass BGAS-CSWIP examination Candidates with or without experience in the painting industry. Most candidates will go on to sit the BGAS-CSWIP Painting Inspector Grade 3 examination, although those with paint inspection/testing experience may sit Painting Inspector Grade 2. Candidates MUST bring: 2 passport sized photographs a valid eyesight certificate from a doctor or an optician showing satisfactory eyesight for near vision, permitting reading a minimum of Times Roman N4, or equivalent type and size letters, at not less than 300mm on a standard test chart for near vision, in at least one eye, corrected or uncorrected. Candidates for the painting inspector will be required to have had a colour perception assessment by the Ishihara 24 plate test or an equivalent. a completed application form and full examination fee NOTE: Renewal can only be made within three months of the expiry date. Any application received after three months of the expiry cannot be considered and can only be renewed by re-examination. Exam duration is half a day and must be added to the course duration of 5 days. Fee does not include the exam fee. ENTRY REQUIREMENTS No formal entry qualifications required, but a knowledge of dry abrasive blast cleaning or industrial paint application techniques would be advantageous.

10 BGAS-CSWIP Painting Inspection - Grade 1 Zones of offshore structures; offshore working; safety offshore; medical, emergency procedures/escape routes; permit to work systems; vessel entry and enclosed space working; scaffolding; fire protection; BS 5378 safety signs and colours; BS 1710 identification of pipelines; finish colour schedules BS 381C and BS to recognise zones and structures of offshore platforms to recognise the dangers and the safety precautions required when working offshore to understand the importance and nature of fireproof coatings to understand paint systems and their use for particular substrates and temperatures to pass BGAS-CSWIP grade 1 examination Candidates who already hold BGAS-CSWIP grades 3 and 2 in paint/painting inspection. This, the advanced qualification, deals specifically with offshore practices. Candidates MUST bring: 2 passport sized photographs a valid eyesight certificate from a doctor or an optician showing satisfactory eyesight for near vision, permitting reading a minimum of Times Roman N4, or equivalent type and size letters, at not less than 300mm on a standard test chart for near vision, in at least one eye, corrected or uncorrected. Candidates for the painting inspector will be required to have had a colour perception assessment by the Ishihara 24 plate test or an equivalent. a completed application form and full examination fee NOTE: Renewal can only be made within three months of the expiry date. Any application received after three months of the expiry cannot be considered and can only be renewed by re-examination. Exam duration is half a day and must be added to the course duration of 5 days. Fee does not include the exam fee. Entry Requirements: Candidates must hold a current Grade 2 qualification prior to obtaining Grade 1. A good knowledge of offshore working, safety, and painting inspection is required.

11 BGAS-CSWIP Site Coatings Inspector Corrosion, theory, preparation of surfaces, paint technology, M.C.L, concrete coatings, pipeline surveys, coal tar enamels, polyethylene, powder coatings, paint and paint film testing, health and safety. Suitable for individuals engaged in the inspection and painting of new and existing pipelines. This approval is very useful to welding inspectors as it can extend their working time capability on pipeline projects. to understand the principles of pipeline coatings to recognise the need for quality in preparation to appreciate the difficulties associated with pipeline site coating to understand the practical methods of testing and inspection to interpret the requirements of standards to pass BGAS-CSWIP Site coatings Inspector examination Candidates with or without previous experience in site coatings or painting inspection wishing to attain BGAS-CSWIP Approval as Site Coatings Inspector. Candidates MUST bring: 2 passport sized photographs a valid eyesight certificate from a doctor or an optician showing satisfactory eyesight for near vision, permitting reading a minimum of Times Roman N4, or equivalent type and size letters, at not less than 300mm on a standard test chart for near vision, in at least one eye, corrected or uncorrected. Candidates for the painting inspector will be required to have had a colour perception assessment by the Ishihara 24 plate test or an equivalent. a completed application form and full examination fee NOTE: Renewal can only be made within three months of the expiry date. Any application received after three months of the expiry cannot be considered and can only be renewed by re-examination. If applicant is a holder of BGAS/CSWIP Paint Inspector Approval, the course duration is 3 days. Exam duration is half a day and must be added to the course duration of 5 days. Fee does not include exam fee. Entry Requirement No formal entry qualifications required, but a knowledge of pipeline fabrication techniques, safe working practices, and a general understanding of coating application would be advantageous.

12 Plant Inspection & Management

13 CSWIP Plant Inspector Level 1 - Week 1 Roles and duties of the Plant Inspector; QA/inspection in context; inspection safety; basic inspection skills; legislation, rules, regulations; inspection of materials; visual examination of welds; inspection and NDT; introduction to corrosion. Increase the knowledge and /or competence in Plant inspection field of candidates seeking to demonstrate their knowledge to both 'works and in-service inspection' Formal Plant Inspector certification, due to: o Increasing demands of integrated asset management within process plants o Increasing complexity of plant systems o Legislative background in the EU and overseas Plant Operation, Plant Inspection, Non Destructive Testing, Inspection and Quality Assurance/Quality Control personnel with prior qualification or experience. Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry, commercial works (vendor) inspection organizations, independent third party inspection organizations, classification societies and insurance companies. The fee includes the CSWIP examination. Module PL11 must be completed prior to attending module PL12. Entry Requirements Entry requirements can be found in document CSWIP 11-01:Requirements for the certification of plant inspectors available at This comprises: NDT level 2 qualifications( ACCP, CSWIP, PCN) in three methods (CSWIP 3.1 Welding Inspector, or BGAS Painting Inspection are acceptable as methods) OR An ONC Engineering or equivalent OR Holds CSWIP 3.2 Senior Welding Inspector OR Has satisfactory pre-assessed work experience in plant inspection (section 3.6 of requirements document) Career Progression: NDT, Welding inspection, Painting inspection

14 CSWIP Plant Inspector Level 1 - Week 2 Roles and duties of the Plant Inspector; the use of codes and standards; inspection of welding; inspection of pressure vessels; inspection of pipework systems; inspecting storage tanks; inspection of paint systems; inspection of rubber/grp linings; introduction to risk-based inspection; inspection reporting. Increase the knowledge and /or competence in Plant inspection field of candidates seeking to demonstrate their knowledge to both 'works and in-service inspection'. Formal Plant Inspector certification, due to: - Increasing demands of integrated asset management within process plants; - Increasing complexity of plant systems - Legislative background in the EU and overseas. Plant Operation, Plant Inspection, Non Destructive Testing, Inspection and Quality Assurance/Quality Control personnel with prior qualification or experience. Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry, commercial works (vendor) inspection organizations, independent third party inspection organizations, classification societies and insurance companies. The fee includes the CSWIP examination. Module PL11 must be completed prior to attending module PL12. Entry Requirements Entry requirements can be found in document CSWIP 11-01:Requirements for the certification of plant inspectors available at This comprises: NDT level 2 qualifications( ACCP, CSWIP, PCN) in three methods (CSWIP 3.1 Welding Inspector, or BGAS Painting Inspection are acceptable as methods) OR An ONC Engineering or equivalent OR Holds CSWIP 3.2 Senior Welding Inspector OR Has satisfactory pre-assessed work experience in plant inspection (section 3.6 of requirements document) Career Progression: NDT, Welding inspection, Painting inspection.

15 CSWIP Plant Inspector Level 2 - Week 1 UK legislative aspects; written schemes of examination; visual inspection and inspection technologies; welding technology and defects; pressure equipment certification (UK, European and international requirements); corrosion, erosion and basic defect behaviour, including creep and fatigue; mechanisms; plant systems and components, including safety, relief valves; codes and specifications; quality assurance requirements; health, safety and environment. Increase the knowledge and /or competence in Plant inspection field of CSWIP Level 1 candidates seeking to demonstrate their knowledge to both 'works and in-service inspection'. Formal Plant Inspector certification, due to: - Increasing demands of integrated asset management within process plants - Increasing complexity of plant systems - Legislative background in the EU and overseas Plant Operation, Plant Inspection, Non Destructive Testing, Inspection and Quality Assurance/Quality Control personnel with approved experience and CSWIP Plant Inspector Level 1 Certification. Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry, commercial works (vendor) inspection organizations, independent third party inspection organizations, classification societies and insurance companies, with approved experience and CSWIP Plant Inspector Level 1 Certification. The fee includes the CSWIP examination. Module PL21 must be completed prior to attending module PL22. Entry Requirements Holder of current valid CSWIP Level 1 Plant Inspector qualification PLUS provide current up-todate logbook evidence of work experience as a plant inspector OR Qualified to HNC in engineering or equivalent PLUS provide current up-to-date logbook evidence of work experience as a plant inspector. Career Progression: CSWIP Plant Inspection Course Level 3

16 CSWIP Plant Inspector Level 2 - Week 2 UK legislative aspects; written schemes of examination; visual inspection and inspection technologies; welding technology and defects; pressure equipment certification (UK, European and international requirements); corrosion, erosion and basic defect behaviour, including creep and fatigue; mechanisms; plant systems and components, including safety, relief valves; codes and specifications; quality assurance requirements; health, safety and environment. Increase the knowledge and /or competence in Plant inspection field of CSWIP Level 1 candidates seeking to demonstrate their knowledge to both 'works and in-service inspection'. Formal Plant Inspector certification, due to: - Increasing demands of integrated asset management within process plants - Increasing complexity of plant systems - Legislative background in the EU and overseas Plant Operation, Plant Inspection, Non Destructive Testing, Inspection and Quality Assurance/Quality Control personnel with approved experience and CSWIP Plant Inspector Level 1 Certification. Plant inspectors working for the oil and gas industry (upstream and downstream), the power industry, commercial works (vendor) inspection organizations, independent third party inspection organizations, classification societies and insurance companies, with approved experience and CSWIP Plant Inspector Level 1 Certification. The fee includes the CSWIP examination. Module PL21 must be completed prior to attending module PL22. Entry Requirements Holder of current valid CSWIP Level 1 Plant Inspector qualification PLUS provide current up-todate logbook evidence of work experience as a plant inspector OR Qualified to HNC in engineering or equivalent PLUS provide current up-to-date logbook evidence of work experience as a plant inspector Career Progression: CSWIP Plant Inspection Course Level 3

17 Repair of Pressure Equipment Repair of Pressure Equipment and Piping Workshop Design for repair, repair-no repair decision, Engineering Critical Assessments (ECA)/Fitness-For-Service (FFS) assessments, repair codes and standards (such as API 510, API 570, API RP 2200, API 573), methods of repair-cold versus hot repair, production control, method statements for repair, qualifications for repair, inspection - pre and post repair. The workshop will include presentation by insurers and certification agencies on their position with respect to repair. Case studies will be presented - where repairs have gone wrong and the development of successful welding repair methodologies. At the end of the workshop and training course, attendees will be able to: understand the considerations to be applied before carrying out weld repairs; prepare method statements and carry out qualifications; apply industry best practice for weld repair. The course is aimed at plant engineers, non-destructive testing engineers, materials and corrosion engineers, plant inspectors responsible for managing the integrity of ageing process equipment, pipelines, boilers and storage tanks. Career Progression: Risk-Based Inspection (RBI) based on API RP 580 and 581 and ASME Fitness-for-Service (FFS) Assessment, based on API 579-1/ASME FFS Damage Mechanism Assesment for RBI and FFS, based on API RP 571 Repair of Pressure Equipment and Piping - Training

18 Repair of Pressure Equipment Training Introduction to weld repairs, differentiation in requirements between production and in-service-repairs, considerations for weld repair (including decision tree), qualification requirements, industry best practices, techniques for weld repair such as temper bead/controlled deposition repair, novel repair technologies such as taper stitch welding, repair methodologies for different types of failure mechanisms such as creep, SSCC, corrosion damage and clad repair. At the end of the course, attendees will be able to: Understand the considerations to be applied before carrying out weld repairs; Prepare method statements and carry out qualifications; Apply industry best practice for weld repair. The course is aimed at plant engineers, non-destructive testing engineers, materials and corrosion engineers, plant inspectors responsible for managing the integrity of ageing process equipment, pipelines, boilers and storage tanks. Career Progression: Risk-Based Inspection (RBI) based on API RP 580 and 581 and ASME Fitness-for-Service (FFS) Assessment, based on API 579-1/ASME FFS Damage Mechanism Assesment for RBI and FFS, based on API RP 571 Repair of Pressure Equipment and Piping - Workshop

19 Plant Integrity Management RISK-BASED INSPECTION (RBI) BASED ON API RP 580 AND 581 AND ASME RBI in accordance with API BRD 581, API RP 580 and ASME; reasons for implementing RBI; benefits of using RBI; practical implementation of RBI; planning successful RBI implementation projects; practical likelihood and consequence analysis; preparing inspection plans and optimising maintenance and inspection intervals; implementing risk mitigation actions; overview of other procedures (e.g. RIMAP, ASME, etc) and related API documents (API 510, API 570 and API 653). FITNESS-FOR-SERVICE (FFS) ASSESSMENT BASED ON API 579-1/ASME FFS This course has been developed, based around the new API/ASME combined standard (API 579 Second Edition) which has been expanded to address material damage mechanisms other than just those commonly found in refining industry equipment. Introduction to FFS; material properties and the API 579 Annexes; stress analysis for FFS; nondestructive testing and flaw sizing for FFS; identification of damage mechanisms for FFS; brittle fracture; general metal loss; localised metal loss; pitting; laminations; weld misalignment and shell distortion; crack-like flaws; creep; fire damage; hydrogen blisters; hydrogen damage associated with HIC and SOHIC; dents and gouges; remaining life assessment and life extension examples; repair and remediation options; status of API 579 and future developments; interaction with other assessment procedures (e.g. FITNET, BS 7910, R5 and R6) and related API documents (API 510, API 570 and API 653) DAMAGE MECHANISM ASSESSMENT FOR RBI AND FFS BASED ON API RP 571 Common damage mechanisms in all major oil and gas production, refining and manufacturing processes and where they can be found; key process parameters affecting these damage mechanisms; prevention and control of these damage mechanisms; the most appropriate inspection and nondestructive testing methods for these damage mechanisms. REPAIR OF PRESSURE EQUIPMENT AND PIPING WORKSHOP Design for repair, repair-no repair decision, Engineering Critical Assessments (ECA)/Fitness-For-Service (FFS) assessments, repair codes and standards (such as API 510, API 570, API RP 2200, API 573), methods of repair-cold versus hot repair, production control, method statements for repair, qualifications for repair, inspection - pre and post repair. The workshop will include presentation by insurers and certification agencies on their position with respect to repair. Case studies will be presented - where repairs have gone wrong and the development of successful welding repair methodologies. REPAIR OF PRESSURE EQUIPMENT AND PIPING TRAINING Introduction to weld repairs, differentiation in requirements between production and in-service-repairs, considerations for weld repair (including decision tree), qualification requirements, industry best practices, techniques for weld repair such as temper bead/controlled deposition repair, novel repair technologies such as taper stitch welding, repair methodologies for different types of failure mechanisms such as creep, SSCC, corrosion damage and clad repair.

20 RISK-BASED INSPECTION (RBI) BASED ON API RP 580 AND 581 AND ASME At the end of the course, attendees will be able to: Confidently explain the differences between Level 1, Level 2 and Level 3 RBI assessments Understand the reasons for and benefits of implementing RBI Undertake rapid practical RBI implementation Plan successful RBI projects Prepare risk-based inspection plans and optimise maintenance and inspection intervals Recommend suitable risk mitigation actions FITNESS-FOR-SERVICE (FFS) ASSESSMENT BASED ON API 579-1/ASME FFS At the end of the course, attendees will be able to: Confidently apply the latest FFS technologies for making repair, replace, re-rate and re-design decisions Understand the information requirements for performing FFS assessments for brittle fracture, general metal loss, localised metal loss, pitting, laminations, weld misalignment and shell distortion, crack-like flaws, creep; fire damage; hydrogen blisters; hydrogen damage associated with HIC/SOHIC; dents and gouges Use FFS on process equipment, pipelines, boilers and storage tanks DAMAGE MECHANISM ASSESSMENT FOR RBI AND FFS BASED ON API RP 571 At the end of the course, attendees will be able to: Confidently identify common damage mechanisms in major oil and gas production, refining and petrochemical processes and where they may be found Understand the key factors affecting these damage mechanisms and the prevention and control of these damage mechanisms Recommend the most appropriate inspection and non-destructive testing methods for these damage mechanisms REPAIR OF PRESSURE EQUIPMENT AND PIPING - WORKSHOP AND TRAINING At the end of the workshop and training course, attendees will be able to: understand the considerations to be applied before carrying out weld repairs; prepare method statements and carry out qualifications; apply industry best practice for weld repair. The course is aimed at plant engineers, non-destructive testing engineers, materials and corrosion engineers, plant inspectors responsible for managing the integrity of ageing process equipment, pipelines, boilers and storage tanks. It is recommended that attendees have a knowledge of either the inspection, design, fabrication, operation or maintenance of process equipment and piping, as well as some knowledge of the most common pressure equipment design codes/standards.

21 CSWIP Cathodic Protection Level 1 Basics of corrosion; terminology, electrode potential, reference cells polarisation diagrams, electrolytes (soil/water composition), methods of controlling corrosion, principles of coating of buried and immersed structures, sacrificial anode systems, impressed current systems; typical designs of CP system, CP materials, potential measurements; monitoring and maintenance. CSWIP Cathodic Protection Level 2 In addition to the knowledge of a Level I Engineer: criteria for CP and their limitations; Pourbaix diagram interpretation; surface film effects; polarisation diagrams; CP design considerations for sacrificial anode and impressed current systems; construction materials specification and quality control; safety considerations, attenuation calculations; commissioning a CP system; potential measurements; on and instant off potentials, 'IR drop' error; CP system for specific installations (tank farms, maritime process plant, pipelines, jetties and offshore installations); CP and protective coatings, inspection of pipeline coatings. CSWIP Cathodic Protection Level 3 In addition to the knowledge of a Level II Engineer: problem areas and trouble shooting of CP systems, investigation of testposts or stations, insulating flanges and monoblocks; cased crossings; low potential readings; interference effects and mitigation. AC interference, DC interference (stray currents) earthing structures; coatings and CP electro osmosis; holiday detection; Pearson tests and current attenuation; auditing of CP systems; rehabilitation of CP systems; CP of welder pipelines in sour (Aqueous Hydrogen Sulphide) service.

22 Risk-based Inspection (RBI) based on API RP 580 and 581 and ASME RBI in accordance with API BRD 581, API RP 580 and ASME; reasons for implementing RBI; benefits of using RBI; practical implementation of RBI; planning successful RBI implementation projects; practical likelihood and consequence analysis; preparing inspection plans and optimising maintenance and inspection intervals; implementing risk mitigation actions; overview of other procedures (e.g. RIMAP, ASME, etc) and related API documents (API 510, API 570 and API 653). At the end of the course, attendees will be able to: Confidently explain the differences between Level 1, Level 2 and Level 3 RBI assessments Understand the reasons for and benefits of implementing RBI Undertake rapid practical RBI implementation Plan successful RBI projects Prepare risk-based inspection plans and optimise maintenance and inspection intervals Recommend suitable risk mitigation actions The course is aimed at plant engineers, non-destructive testing engineers, materials and corrosion engineers, plant inspectors responsible for managing the integrity of ageing process equipment, pipelines, boilers and storage tanks. It is recommended that attendees have a knowledge of either the inspection, design, fabrication, operation or maintenance of process equipment and piping, as well as some knowledge of the most common pressure equipment design codes/standards. Attendees will experience an interactive training programme with practical exercises examples and training videos Teaching times are typically six hours per day ( hrs) with lunch and other breaks). In addition, attendees will be given up to one hour private reading per day Use of TWI's API RP 580 RBI assessment software (RISKWISE) An optional competency examination. Unsuccessful candidates or attendees who do not wish to opt for the examination will receive a TWI Certificate of Attendance A limit of 25 students per course to maintain quality standards and ensure comprehension. The course fee does not include a copy of the associated API or ASME documents. A comprehensive set of course notes will be provided to the attendees. Career Progression: Fitness-for-Service (FFS) Assessment, based on API 579-1/ASME FFS Damage Mechanism Assesment for RBI and FFS, based on API RP 571 Repair of Pressure Equipment and Piping - Workshop Repair of Pressure Equipment and Piping - Training

23 Fitness-for-Service (FFS) Assessment, based on the new API 579-1/ASME FFS This course has been developed, based around the new API/ASME combined standard (API 579 Second Edition) which has been expanded to address material damage mechanisms other than just those commonly found in refining industry equipment. Introduction to FFS; material properties and the API 579 Annexes; stress analysis for FFS; non-destructive testing and flaw sizing for FFS; identification of damage mechanisms for FFS; brittle fracture; general metal loss; localised metal loss; pitting; laminations; weld misalignment and shell distortion; crack-like flaws; creep; fire damage; hydrogen blisters; hydrogen damage associated with HIC and SOHIC; dents and gouges; remaining life assessment and life extension examples; repair and remediation options; status of API 579 and future developments; interaction with other assessment procedures (e.g. FITNET, BS 7910, R5 and R6) and related API documents (API 510, API 570 and API 653) At the end of the course, attendees will be able to: Confidently apply the latest FFS technologies for making repair, replace, re-rate and re-design decisions Understand the information requirements for performing FFS assessments for brittle fracture, general metal loss, localised metal loss, pitting, laminations, weld misalignment and shell distortion, crack-like flaws, creep; fire damage; hydrogen blisters; hydrogen damage associated with HIC/SOHIC; dents and gouges Use FFS on process equipment, pipelines, boilers and storage tanks The course is aimed at plant engineers, non-destructive testing engineers, materials and corrosion engineers, plant inspectors responsible for managing the integrity of ageing process equipment, pipelines, boilers and storage tanks. This course covers Level 1 (for plant inspectors) and Level 2 (for engineers FFS assessments), in accordance with the 2006 edition of API RP 579. It is recommended that attendees have a knowledge of either the design, fabrication, operation or maintenance of process equipment and piping, as well as some knowledge of the most common pressure equipment design codes/standards (ASME, BSI,API, NACE, etc) Attendees will experience an interactive training programme with practical individual and team exercises, training videos and software case studies Teaching times are typically six hours per day ( hrs with lunch and other breaks). In addition, attendees will be given up to one hour private reading per day TWI's free API RP 579 assessment software - ENGFit Toolbox

24 An optional competency examination. Unsuccessful candidates or attendees who do not wish to opt for the examination will receive a TWI Certificate of Attendance A limit of 25 students per course to maintain quality standards and ensure comprehension. The course fee does not include a copy of the associated American Petroleum Institute document. To buy API publications, visit for example Trainees may bring their own copy of the API recommended practice, or buy an electronic copy in ENGFit Toolbox from A comprehensive set of course notes will be provided to the attendees. Career Progression: Risk-Based Inspection (RBI), based on API RP 580 and 581 and ASME Damage Mechanism Assesment for RBI and FFS, based on API RP 571 Repair of Pressure Equipment and Piping - Workshop Repair of Pressure Equipment and Piping - Training

25 Damage Assessment for RBI and FFS, based on API RP 571 Common damage mechanisms in all major oil and gas production, refining and manufacturing processes and where they can be found; key process parameters affecting these damage mechanisms; prevention and control of these damage mechanisms; the most appropriate inspection and non-destructive testing methods for these damage mechanisms. At the end of the course, attendees will be able to: Confidently identify common damage mechanisms in major oil and gas production, refining and petrochemical processes and where they may be found Understand the key factors affecting these damage mechanisms and their prevention and control Recommend the most appropriate inspection and non-destructive testing methods for these damage mechanisms The course is aimed at plant engineers, non-destructive testing engineers, materials and corrosion engineers, plant inspectors responsible for managing the integrity of ageing process equipment, pipelines, boilers and storage tanks. It is recommended that attendees have a knowledge of either the inspection, design, fabrication, operation or maintenance of process equipment and piping, as well as some knowledge of the most common pressure equipment design codes/standards. DELEGATES WISHING TO ATTEND THE FULL SUITE (ATC115, ATC116, ATC117, ATC120 AND ATC121) WILL ENJOY A SPECIAL DISCOUNTED RATE OF VAT. Attendees will experience an interactive training programme with practical exercises and examples Teaching times are typically six hours per day ( hrs with lunch and other breaks). In addition, attendees will be given up to one hour private reading per day An optional competency examination. Unsuccessful candidates or attendees who do not wish to opt for the examination will receive a TWI Certificate of Attendance A limit of 25 students per course to maintain quality standards and ensure comprehension. The course fee does not include a copy of the associated American Petroleum Institute document. A comprehensive set of course notes will be provided to the attendees. Career Progression: Risk-Based Inspection (RBI), based on API RP 580 and 581 and ASME Fitness-for-Service (FFS) Assessment, based on API 579-1/ASME FFS Repair of Pressure Equipment and Piping - Workshop Repair of Pressure Equipment and Piping - Training

26 Structural Integrity Assessment and Practical Application of BS 7910 Procedures for the Assessment of Flaws in Metallic Structures The course is provided over three consecutive days according to the following schedule. The actual scheduling of lectures and practical sessions over the three days may vary from that described below but all subjects will be covered. Day 1 Failure case studies: actual failures (including a bridge, storage tank, ship, offshore platform, boiler drum and pressure vessels); contributing factors and lessons learnt Fitness-for-purpose methods: concept of fitness-for-purpose methods and engineering critical assessment (ECA) historical background key parameters influencing structural integrity examples of practical applications and benefits Fracture mechanics theory: key parameters (for driving force and fracture toughness): K, CTOD, J and their role in linear elastic fracture mechanics (LEFM) and elastic-plastic fracture mechanics (EPFM) Materials issue: awareness of flaw types (mainly in welds) including fabrication and service flaws materials/service issues and their effects on fracture toughness (e.g. time-dependent effects) Fracture mechanics testing: guidance on testing (especially welds) including preparation of specimens and post-test analysis Non-destructive testing (inspection): role of NDT in ECA inspection qualification capabilities of major NDT methods Introduction to BS 7910: background and definitions (flaw types and stress categorisation) Failure assessment diagram (FAD) approach:

27 definitions, examples, main parameters, primary and secondary stresses, local and global collapse Day 2 Fracture assessment procedures in BS 7910 (key features and calculation steps): Level 1 Level 2 Level 3 Fatigue of welded structures: background to fatigue design of welded joints factors which affect the fatigue of welded joints Fatigue assessment procedures in BS 7910: facture mechanics based calculations of fatigue crack growth quality category approach Extending the ECA approach: BS 7910 annexes non-planar flaws other flaw assessment procedures (including FITNETand API 579-1/ASME FFS-1) Implications of sour service: determination of materials properties relevant published data assessment of flaw tolerance Day 3 Software for structural integrity assessment: introduction to CRACKWISE Workshop: fracture and fatigue quiz practical fracture and fatigue exercises to provide practising engineers with a firm foundation for the application of BS 7910 to the assessment of flaws using fitness-for-purpose methods Structural, civil, maintenance, pipeline, materials, welding, inspection and plant engineers including

28 those responsible for maintaining welded equipment and structures, managing the integrity of ageing structures and optimising asset performance. Key features of the course: introduces the concepts of fitness-for-purpose and engineering critical assessment (ECA) covers the fundamental principles and practical applications of fracture mechanics covers brittle and ductile fracture, plastic collapse, fatigue crack growth and stress corrosion cracking focuses on fracture and fatigue procedures in BS 7910 focuses on assessing flaws in welded structures covers other relevant subjects e.g. failure case studies, non-destructive testing (inspection), materials issues and fracture toughness testing provides practical training using realistic fracture and fatigue examples and CRACKWISE software This course is given by specialists with unrivalled experience in the practical application of fitness-for-purpose methods in a wide range of applications including pressure vessels, pipelines, offshore structures, vehicles, bridges and buildings Training time is typically 6 hours per day ( hrs including coffee/tea and lunch breaks) Participants receive a copy of BS 7910:2005, a full set of course notes and a bound document containing relevant background reference papers Participants receive a Certificate of Attendance Early enrolment is advised. The practical emphasis strictly limits the number of course members to 20 to facilitate interaction, especially during the workshop sessions The course can also be held at your premises - please contact bs7910training@twi.co.uk for a quotation

29 General Inspector of Offshore Facilities (OGI) Theoretical instruction as per CSWIP document DIV-9-03; general inspection of steel and concrete superstructures; video and digital radiography recording methods; coatings inspection; general principles of corrosion and corrosion protection by protective coatings; understanding of capabilities and limitations of basic NDT methods; inspection recording and reporting; loading on offshore structures; QA/QC; safety; welding and welding defects; deterioration of structures; cathodic protection. Not available at present Aimed at visual inspectors, rope access technicians, painting and coatings inspectors, structural integrity inspectors and NDT personnel conducting inspections or evaluations on offshore installations. Previous offshore experience would be an advantage but not essential. Training 4 days and 1 day exam. Fee includes exam. Career Progression: Contact us at

30 NDT Surface Testing

31 Magnetic Particle Testing (MT) Principles of magnetism; magnetic fields; induction; permeability and reluctance; magnetisation; lines of force, methods of testing; interpretation of indications; demagnetisation; practical exercises; methods of assessing sensitivity; instruction writing. During the Level 2 instruction writing and application, attendees requiring only Level 1 training will carry out practical applications to written instructions. The course ends with a written and practical test. to explain the basic principles of magnetic particle inspection methods to carry out magnetic particle inspection to write clear and concise inspection instructions and test reports to meet syllabus requirements for CSWIP/PCN Level 2 All NDT personnel, inspectors and technicians engaged in, or responsible for, inspection of castings, forgings or fabricated items during manufacture or in-service. Suitable for personnel in the aerospace industry. ENTRY REQUIREMENTS The minimum required duration of training, which includes both theoretical and practical elements, is: Level 1-16 hours Level 2-24 hours The minimum duration for experience prior to or following success in the qualification examination is: Level 1-1 month Level 2-3 months

32 Penetrant Testing (PT) Materials, methods, compatibility of materials, equipment and safety aspects; practical exercises; methods of assessing sensitivity. During the Level 2 instruction writing and application, attendees requiring only Level 1 training will carry out practical applications to written instructions. The course ends with a written and practical test. to explain the basic principles of penetrant inspection methods to carry out penetrant inspection using solvent-removable, water-washable and postemulsifiable/removal processes to write clear and concise inspection instructions and test reports to meet syllabus requirements for CSWIP/PCN Level 2 All NDT personnel, inspectors and technicians engaged in, or responsible for, inspection of castings, forgings or fabricated items during manufacture or in-service. Suitable for personnel in the aerospace industry. ENTRY REQUIREMENTS The minimum required duration of training, which includes both theoretical and practical elements, is: Level 1-16 hours Level 2-24 hours The minimum duration for experience prior to or following success in the qualification examination is: Level 1-1 month Level 2-3 months Career Progression: Surface Testing, DPI, Liquid Penetrants

33 Visual Testing (VT) Introduction to visual inspection; fundamentals of vision and light; introduction to NDT; visual inspection equipment; factors influencing visual inspection; product technology (welding, casting, forging etc.); practical inspection methodology; inspection, weld repair and heat treatment requirements. The course ends with an examination. to outline the factors influencing visual inspection to explain the place of visual inspection in relation to NDT to enable candidates to utilise a range of visual inspection equipment Ideal preparation for inspection engineers, technicians, NDT operators or surveyors who require a knowledge of visual inspection techniques, an understanding of likely problem areas and an appreciation of inspection methodology.

34 Eddy Current Testing (ET) Examination of forged and wrought products and tubing such as that found in condensers, heat exchangers and air conditioning units. This course covers the techniques of surface inspection and internal bore inspection and is supported by examinations complying with EN 473 and ISO 9712 requirements which are separately priced. to detect cracks, surface and near-surface, in aircraft components, structures, tubes and welds to detect corrosion and thinning in non-magnetic materials to grade and sort materials on the basis of conductivity and permeability to write clear and concise inspection instructions and test reports to meet the syllabus requirements of CSWIP/PCN Level 2 NDT personnel, inspectors and technicians responsible for, or engaged in, practical application of eddy current testing and writing techniques and instructions for detection of flaws, material identification/determination of properties, coating thickness measurement, tube testing and weld inspections. ENTRY REQUIREMENTS The minimum required duration of training, which includes both theoretical and practical elements, is: Level 1-40 hours Level 2-40 hours The minimum duration for experience prior to or following success in the qualification examination is: Level 1-3 months Level 2-9 months Career Progression: CSWIP/Lloyd's Register Approved Level 1/ACFM Operators Course CSWIP/Lloyd's Register Approved Level 2/ACFM Operators Course

35 Eddy Current Inspection of Ferritic Welds One or two weeks' courses and supporting PCN Level 1 and 2 examinations for eddy current inspection of weldments. The use of more sophisticated coating systems in petrochemical and offshore environments has caused industry to examine methods of testing welds for surface breaking defects without disturbing the coating systems. To this end, eddy current testing is now replacing magnetic particle testing in such circumstances because 90 per cent of the cost of MPI in these environments is spent on the removal and reinstatement of coatings.

36 NDT Radiography

37 Radiographic Interpretation (RI) - Principles (Part A) Designed for personnel responsible for judging the quality of radiograph and reaching informed decisions regarding the identity and extent of the defects revealed. Training in radiographic interpretation is in three optional parts. Part A provides essential knowledge on radiographic theory and practice to enable interpreters to judge radiographic quality. Parts B and C concentrate on practical interpretation of welds and castings respectively. Principles of X- and gamma-radiography; equipment; safety; selection of films and screens; exposure; processing; characteristics of the image; choice of technique; relevant standards; sensitivity. The course ends with a written test. to explain the basic theory of radiography to state basic radiation safety principles to explain principles relating to selection of films, energy levels and techniques to evaluate radiographic sensitivity Radiographers, inspectors, engineers and surveyors who wish to interpret radiographs but have little or no knowledge of the principles of radiography. (This course forms part of the preparation for PCN Level 2 Radiographic Interpretation examination). Separate enrolment for any part is possible. Career Progression: CSWIP Senior Welding Inspector CSWIP/PCN Radiographic Interpreter

38 Radiographic Interpretation (RI) - Light & Dense Metal Welds (Part B) Weld defects and their components; viewing conditions; identification of radiographs; spurious indications; appreciation of radiographic principles and parameters of interpretation; standards for radiographic practice, interpretation tutorial; acceptance criteria. The course ends with a written and practical test. to list radiographic techniques to state origins of defects to recognise and differentiate between film faults and defect indications to interpret radiographs to meet the syllabus for CSWIP/PCN Level 2. Radiographers, inspectors, engineers and surveyors. Exam dates to be arranged when booking. It is required that course attendees have knowledge of radiographic theory. It is strongly recommended that those with little or no theoretical radiographic knowledge attend Part A. ENTRY REQUIREMENTS The minimum required duration of training, which includes both theoretical and practical elements, is: Level 1-40 hours Level 2-80 hours The minimum duration for experience prior to or following success in the qualification examination is: Level 1-3 months Level 2-9 months

39 Radiographic Interpretation (RI) - Light and Dense Metal Castings (Part C) Casting defects and their origin; foundry practices - sand, permanent mould and precision casting; spurious indications; viewing conditions; identification of radiographs; appreciation of radiographic principles and parameters of interpretation; standards for radiographic practice; acceptance criteria; interpretation tutorials and practice. Tuition ends with a written test. to prepare radiographic inspection reports to state origins of defects to recognise and differentiate between film faults and defect indications to interpret radiographs Radiographers, inspectors, engineers and surveyors

40 Radiographic Testing (RT) Welding processes and weld defects; properties of X- and gammarays; sensitometry; film selection; film processing and spurious indications; factors controlling contrast and definition; X- and gammaray equipment; ionising radiation hazards; regulations; use of screens and filters; selection of angle of aspect; image quality indicators; defect depth location; castings; reporting. The course ends with a written and practical test. to explain the basic theory of X - and gamma radiography to select film type and energy levels, select and prepare techniques for a given specimen to state the theory of film processing and carry out practical dark-room work to have a working knowledge of basic radiation safety to plot and evaluate film characteristics (sensitometry) to recognise film faults to meet the syllabus requirements for PCN Level 2 NDT personnel, engineers, surveyors, inspectors and quality engineers. This course is also suitable for personnel working in the aerospace industry and can be found under the Aerospace section. The course does not cover PCN Level 2 Safety Endorsement, or PCN Level 2 Interpretation of Radiographs. Students attending this course who wish to attempt direct initial certification to PCN Level 2, must provide the PCN test centre with proof of minimum of 40 hours formal structured on-thejob training, in addition to the 80 hours formal training provided by this course. ENTRY REQUIREMENTS The minimum required duration of training, which includes both theoretical and practical elements, is: Level 1-40 hours Level 2-80 hours The minimum duration for experience prior to or following success in the qualification examination is: Level 1-3 months Level 2-9 months Career Progression: Radiographic Interpretation (RI) - Principles Radiographic Interpretation (RI) - Light & Dense Metal Welds Radiographic Interpretation (RI) - Light & Dense Metal Castings

41 Basic Radiation Safety (BRS) Source and nature of ionising radiation; relevant basic physics; behaviour of radioactive isotopes; absorption processes; units of activity and dose; radiation damage to the human body; somatic and hereditary damage; stochastic and deterministic effects; early and late effects; principles of radiation protection; methods of radiation protection (time, distance, shielding); dose limits; safe distance and other protection calculations; guidance on the use of SI 3232:1999 and the relevant parts of ACOP; gamma containers and tests on them; packaging, labelling and transport; instrumentation and monitoring; emergency procedures and equipment; Radiation Protection Supervisor will also include the requirements for Radiation Protection Supervisors; knowledge and understanding of the requirements to assess doses; carry out hazard assessments; implement contingency plans and emergency procedures; arrangements for the provision of dosemeters and the keeping of dose records. to list basic hazards and harmful effects relating to exposure to radiation to recognise limitation requirements to calculate/evaluate safe distances and check dose levels to explain effective uses of shielding and distance to devise and execute contingency arrangements to experience emergency procedures All staff working or associated with radiation generators and sealed sources, particularly industrial radiography personnel. Designed to meet the requirements for PCN Level 2 Radiation Safety Endorsement (radiation protection supervisor). Basic Radiation Safety (BRS) certification should be held by any person who is practising industrial radiography and has been adequately trained in the hazards associated with ionising radiations, the precautions to be taken when employing ionising radiation and the methods of protection. Career Progression: Radiographic Testing CSWIP/PCN Radiographic Interpretation o Part A o Part B o Part C

42 Radiation Protection Supervisor (PRS) Source and nature of ionising radiation; relevant basic physics; behaviour of radioactive isotopes; absorption processes; units of activity and dose; radiation damage to the human body; somatic and hereditary damage; stochastic and deterministic effects; early and late effects; principles of radiation protection; methods of radiation protection (time, distance, shielding); dose limits; safe distance and other protection calculations; guidance on the use of SI 3232:1999 and the relevant parts of ACOP; gamma containers and tests on them; packaging, labelling and transport; instrumentation and monitoring; emergency procedures and equipment; Radiation Protection Supervisor will also include the requirements for Radiation Protection Supervisors; knowledge and understanding of the requirements to assess doses; carry out hazard assessments; implement contingency plans and emergency procedures; arrangements for the provision of dosemeters and the keeping of dose records. All staff working or associated with radiation generators and sealed sources, particularly industrial radiography personnel. Designed to meet the requirements of PCN which states radiography certificates are valid only so long as the holder has been successful in a PCN radiation examination within the past five years and holds valid certification for Basic Radiation Safety or Radiation Protection to supervisor level. Radiation Protection Supervisor (RPS) level is an optional level of certification for holders of PCN level 1, level 2 and level 3 certification of competence for industrial radiography. In addition, it is made available for those appointed by an employer in accordance with regulation 17(4) of the United Kingdom Ionising Radiation Regulations (SI 3232:1999) to supervise work with radiation. Candidates for this examination must: 1. Hold a current PCN BRS certificate or an alternative acceptable to BINDT 2. Have successfully completed a PCN approved course comprising of 24 hours of formal training to RPS level as outlined in the current edition of PCN/GEN Appendix Z1 3. Provide evidence of nine months relevant experience as a holder of a PCN Basic Radiation Safety certificate or an alternative recognised by BINDT NOTE: The responsibility for appointment of a Radiation Protection Supervisor rests with the employer, whose attention is drawn to regulation 13 of the IRR 99 regarding the duty to consult one or more Radiation Protection Advisers.

43 NDT - Ultrasonic Testing

44 Ultrasonic Testing (UT) - Welds Welding processes and weld defects; basic principles of ultrasonics; the flaw detector; practical exercises on test specimens containing simulated flaws; examination of parent plate, butt welds; instruction writing. to explain the theoretical background of the techniques to calibrate ultrasonic equipment to measure the thickness of steel plates and determine levels of attenuation to locate and evaluate laminations to select the correct type of probe to examine welded butt joints in steel plate and aerospace components/structures to report on the location and size of defects in typical welded butt joints to interpret code requirements to meet the syllabus requirements for PCN Levels 1 and 2. All personnel including testers, inspectors, engineers and surveyors who require a thorough and comprehensive introduction to ultrasonic testing of welded joints. This course is also suitable for personnel working in the aerospace industry and can be found under the Aerospace section. Students attending this course who wish to attempt the direct initial certification to PCN Level 2, must provide the PCN test centre with proof of a minimum of 40 hours formal structured on the job training, in addition to the 80 hours formal training provided by this course. If this requirement cannot be met, additional attendance of course NDT47 (Supervised Ultrasonic Inspection Practical Inspection) meets the 120 hour PCN training requirement. ENTRY REQUIREMENTS The minimum required duration of training, which includes both theoretical and practical elements, is: Level 1-40 hours Level 2-80 hours The minimum duration for experience prior to or following success in the qualification examination is: Level 1-3 months Level 2-9 months Career Progression: Supervised ultrasonic

45 Supervised Ultrasonic Testing - Training and Examination Package Candidates receive training relevant to the examination to be taken covering practical inspection and theoretical aspects as appropriate. The PCN examination will follow immediately after the training sessions. to explain the ultrasonic techniques required to locate, size and assess defects to inspect the appropriate weld geometries or aerospace components/structures to report on the location and size of defects. Ultrasonic testing personnel who have already received some basic training and experience and now wish to prepare for an examination such as PCN, ASNT or BGAS. The course only fee for 4 1/2 days is the same, which in addition to the Ultrasonic Testing course fulfills the 120 hour training requirements for PCN Level 2 certification. Career Progression: Ultrasonic testing (UT)

46 Time of Flight Diffraction (ToFD) ToFD theory and principles of diffraction, ToFD hardware (pulsers, receivers, motor control, encoders), ToFD data acquisition and interpretation, ToFD techniques, ToFD applications, equipment selection, calibration and optimisation, optimising PCS and angles, flaw location and sizing, limitations of detection and resolution, codes and standards, reporting. The course ends with the certification examination. to understand the theoretical background and limitations of ToFD applications to correctly select probe/wedge to examine welded butt joints to calibrate and set up the ToFD ultrasonic equipment to locate and evaluate flaws in the weld body and HAZ to differentiate defects from geometric features to analyse scan data for location and size of defects in typical welded butt joints to understand and apply digital processing processes (SAFT, linearization, averaging, filters etc) to compile written instructions to meet the CSWIP and PCN syllabus requirements Individuals with ultrasonic testing experience, who are looking to expand their knowledge into advanced ultrasonic applications and gain a qualification in Time of Flight Diffraction (ToFD). For candidates opting for the examination package, the examination follows immediately after the course (on day 10). This course will lead to an internationally recognised certification - EN 473/ISO Course / Exam Fee USD 2, ENTRY REQUIREMENTS PCN candidates must be qualified to a minimum of EN 473 Level 2 Ultrasonic Testing. CSWIP certification is available for candidates holding ASNT UT Welds. It will be considered on an individual basis and evidence of training and experience presented to the training centre on application. Additionally, holders of ASNT UT Welds qualification will be required to sit the CSWIP UT Welds Level 2 General Paper.

47 Manual & Encoded Phased Array Inspection of Welds Principles of phased array inspection; principles of phased array probes; principles of inspection sensitivity; phased array instrument; scanning with phased array probes; calibration and checks; software for data collection and data analysis; principles of data analysis; software familiarity; use of software tools for defect detection and sizing; data analysis; procedures for verification of flaw existence and position; reporting. Typical equipment used on the course: Olympus Omniscan, AGR TD Focus Scan, Sonatest Harfang equipment. If your course is equipment specific please contact us to confirm the equipment that will be used for the event. to explain the theoretical background of phased array applications to correctly select probe/wedge to examine welded butt joints to calibrate and set up the phased array ultrasonic equipment to locate and evaluate flaws in the weld body, HAZ, and parent metal lamination to analyse scan data for location and size of defects in typical welded butt joints to accurately report weld condition to differentiate defects from geometric features to compile a written instruction to meet the CSWIP and PCN syllabus requirements Experienced Level 2 qualified ultrasonic technicians looking to expand their knowledge and gain a qualification in manual and encoded phased array ultrasonic testing (PAUT). 15 days including exam: 10 days phased array only, 3 days analysis software, 2 days exam Course / Exam Fee USD 3, Candidates with previous training in Phased Array UT may be eligible for a reduction of the total training hours required for PCN and CSWIP certification. Please contact Customer Services for further information. Candidates are to provide evidence of the training received: a certificate of attendance and a copy of the training syllabus BOTH authenticated by a senior responsible person in the candidates employing organisation or a major client. This shall be passed to the relevant TWI Training Centre for approval at least two weeks prior to the scheduled course start date. This course leads to an internationally recognised CSWIP or PCN certification, both fully compliant with EN 473 and ISO 9712 certification schemes. ENTRY REQUIREMENTS PCN candidates must be qualified to a minimum of EN 473 Level 2 Ultrasonic Testing. CSWIP certification is available for candidates holding ASNT UT Welds. It will be considered on an individual basis and evidence of training and experience presented to the training centre on application. Additionally, holders of ASNT UT Welds qualification will be required to sit the CSWIP UT Welds Level 2 General Paper.

48 Automated Ultrasonic Testing (AUT) Data Interpretation Knowledge of phased array technique; advantages/disadvantages; overview of Pipe Wizard; interpretation of results from pipe girth weld inspections using RD Tech Viewer software; auditing of AUT records. the accurate reporting of weld condition from AUT data differentiation of defects from geometric features assessment of AUT records against a specification assessment of calibration records Personnel engaged in the assessment of weld acceptance or rejection from automated ultrasonic testing systems. For candidates opting for the examination package, the exam follows immediately after the course (on day 5). Career Progression: Certification course for automated ultrasonic technicians (AUT)

49 Certification Course for Automated Ultrasonic Testing (AUT) Technicians Knowledge of phased array technique; advantages/disadvantages; indepth knowledge of Pipe Wizard system; interpretation of results; knowledge of software, equipment, troubleshooting etc. to set-up and operate AUT scanners to configure software for differing weld configurations calibration of equipment Ultrasonic personnel engaged in the testing of girth welds for onshore and offshore pipelines. Duration: 2 x 5 days Available to companies with automatic phased array equipment. Career Progression: Phased array data interpretation Certification course for Automated Ultrasonic Technicians (AUT)

50 Long Range Ultrasonic Testing of pipes and pipelines Level 1 Introduction to UT guided waves; capabilities and limitations of LRUT; corrosion effects in pipework; introduction to GW test equipment; introduction to GW operating software; operation of test equipment; checking test equipment; selection of test conditions; practical data collection; focused tests; assessment of data quality; data handling and storage; troubleshooting. The course ends with a written and practical test. NDT inspectors new to the field of guided wave inspections of pipes and pipelines who will be under the supervision of more experienced and qualified personnel. ENTRY REQUIREMENTS Course candidates must be qualified to a minimum of Level 1 in conventional ultrasonic testing.

51 Long Range Ultrasonic Testing of pipes and pipelines Level 2 Summary of guided wave screening; properties of guided waves; review of LRUT software; dispersion curves; factors influencing test conditions; instruction writing; principles of interpretation; interpretation examples; interpretation exercises; focusing of guided waves. The course ends with a written and practical test. Experienced LRUT operators wishing to broaden their knowledge and understanding of GW testing and take on more responsibility for carrying out tests.

52 IIW/EWF Diploma

53 TWI Diploma - Materials and Their Behaviour (Foundation, Intermediate & Advanced) leading to IIW/EWF Diploma Three levels available provide personnel with the knowledge to join a range of materials and methods of avoiding problems. Modules include materials science, technology and an understanding of the characteristics and weldability of different materials, ranging from steels to non-ferrous materials. Also, cracking phenomenons are presented together with methods to avoid them. to understand features, benefits and application of various welding and joining methods to understand behaviour of materials and their response to welding and joining methods to appreciate design requirements and their implications and understand why products fail and how it may be avoided to understand quality assurance/quality control requirement in fabrication to gain the breath of knowledge required to succeed in the appropriate IIW/EWF examinations Welding co-ordinators (ISO 14731) Other specialists interested in welding metallurgy ENTRY REQUIREMENTS There are various routes for obtaining the qualifications of Welding Specialist, Welding Technologist or Welding Engineer. The first step is to forward a C.V. for assessment. Career Progression: IIW/EWF DIPLOMA COURSE Fabrication and Applications Engineering (FAA) Foundation Intermediate Advanced Welding Processes and Equipment (WPE) Foundation Intermediate Advanced Design and Construction (DAC) Foundation Intermediate Advanced

54 TWI Diploma - Design and Construction (Foundation, Intermediate & Advanced) leading to IIW/EWF Diploma Similarly offered at three levels, the modules concentrate on welding and fabrication issues such as design principles, fracture mechanics, behaviour of welded structures in service, fatigue and brittle fracture, engineering critical assessment and thermodynamically loaded structures as well as the practicalities of construction of a variety of products. to understand features, benefits and application of various welding and joining methods to understand behaviour of materials and their response to welding and joining methods to appreciate design requirements and their implications and understand why products fail and how it may be avoided to understand quality assurance/quality control requirement in fabrication to gain the breath of knowledge required to succeed in the appropriate IIW/EWF examinations Welding co-ordinators (ISO 14731) Other specialists involved in the design of welded structures ENTRY REQUIREMENTS There are various routes for obtaining the qualifications of Welding Specialist, Welding Technologist or Welding Engineer. The first step is to forward a C.V. for assessment. Career Progression: IIW/EWF DIPLOMA COURSE Materials and their Behavior (MAB) Foundation Intermediate Advanced Welding Processes and Equipment (WPE) Foundation Intermediate Advanced Fabrication and Applications Engineering (FAA) Foundation Intermediate Advanced

55 TWI Diploma - Welding Processes and Equipment (Foundation, Intermediate & Advanced) leading to IIW/EWF Diploma Modules cover a range of common welding processes at foundation, intermediate and advanced levels. In addition, a complementary module in advanced welding processes is provided to cover other aspects of joining and welding. to understand the principles of various welding processes and their application to understand how different welding power sources work to gain the breadth of knowledge required to succeed in the appropriate IIW/EWF examinations Welding co-ordinators (ISO 14731) Other specialists interested in welding processes and equipment. ENTRY REQUIREMENTS There are various routes for obtaining the qualifications of Welding Specialist, Welding Technologist or Welding Engineer. The first step is to forward a C.V. for assessment. Career Progression: IIW/EWF DIPLOMA COURSE Fabrication and Applications Engineering (FAA) Foundation Intermediate Advanced Materials and their Behavior (MAB) Foundation Intermediate Advanced Design and Construction (DAC) Foundation Intermediate Advanced

56 TWI Diploma - Fabrication and Application (Foundation, Intermediate & Advanced) Leading to IIW/EWF Diploma This subject is offered as final modules only. Subjects included are quality assurance and quality control in welding, welding procedure requirements, approval testing, welder performance testing, calibration, non-destructive testing, economics, repairs and case studies. to understand quality assurance/quality control requirements in fabrication to understand to QA/QC requirements in welded fabrication to understand the principles and application of different NDE methods to gain success in appropriate examinations to gain an appropriate TWI Diploma qualification (for full course only) to gain the breath of knowledge required to succeed in the appropriate IIW/EWF examinations Welding co-ordinators (ISO 14731) Other specialists involved in welding fabrication (QA, QC and manufacturing) ENTRY REQUIREMENTS There are various routes for obtaining the qualifications of Welding Specialist, Welding Technologist or Welding Engineer. The first step is to forward a C.V. for assessment. Career Progression: IIW/EWF DIPLOMA COURSE Welding Processes and Equipment (WPE) Foundation Intermediate Advanced Materials and their Behavior (MAB) Foundation Intermediate Advanced Design and Construction (DAC) Foundation Intermediate Advanced

57 TWI Diploma - Advanced Welding Processes and Equipment (Advanced Processes) leading to IIW/EWF Diploma This module provides an overview of the more unusual welding and joining methods such as power beams, friction welding etc. and should be taken with module WPE1 for those who wish to gain a credit in welding processes and equipment. to understand the principles of various welding processes and their application to understand how different welding power sources work to gain the breadth of knowledge required to succeed in the appropriate IIW/EWF examinations Although AWP is taken as part of the Welding Process and Equipment module, it can also be presented as a stand alone course for people with special interest in the welding processes presented during this week. i.e. laser welding, electron beam welding, plasma welding, friction welding, resistance welding etc. ENTRY REQUIREMENTS There are various routes for obtaining the qualifications of Welding Specialist, Welding Technologist or Welding Engineer. The first step is to forward a C.V. for assessment. Career Progression: IIW/EWF DIPLOMA COURSE Fabrication and Applications Engineering (FAA) Foundation Intermediate Advanced Materials and their Behavior (MAB) Foundation Intermediate Advanced Design and Construction (DAC) Foundation Intermediate Advanced

58 TWI Diploma - Practical Welding Technology Leading to IIW/EWF Diploma Follows guidelines for practical training in MMA, TIG, MIG/MAG and oxyfuel gas cutting and welding processes. The module provides supervised project work at varying levels to suit the background experience of course members. to gain a practical understanding of oxyfuel welding, TIG, MMA and MIG/MAG welding Since this module is part of the Diploma course, it is suitable for Welding co-ordinators (ISO 14731). However, candidates who can demonstrate practical experience on this welding processes are exempted from this module. ENTRY REQUIREMENTS There are various routes for obtaining the qualifications of Welding Specialist, Welding Technologist or Welding Engineer. The first step is to forward a C.V. for assessment. Career Progression: IIW/EWF DIPLOMA COURSE Fabrication and Applications Engineering (FAA) Foundation Intermediate Advanced Materials and their Behavior (MAB) Foundation Intermediate Advanced Design and Construction (DAC) Foundation Intermediate Advanced