Organized by HIRAYAMA Consulting Co-Organized by International Development Center of Japan Inc.(IDCJ)

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1 PROPOSAL FOR STUDY OF TOYOTA PRODUCTION SYSTEF(TPS) IN TEXTILE INDUSTRY AND BUSINESS FEETING in JAPAN <October 14-20, 2018> Organized by HIRAYAMA Consulting Co-Organized by International Development Center of Japan Inc.(IDCJ)

TPS is indispensable for Your Business Improvement The Toyota Production System (TPS) is considered to be the most useful production control method, which has led Toyota Motors to be the best motor

2 TPS is indispensable for Your Business Improvement The Toyota Production System (TPS) is considered to be the most useful production control method, which has led Toyota Motors to be the best motor company in the world. TPS is indispensable for practical and operational improvement of manufacturing in various type of industries (including textile sector), and useful for indirect department and service industries also. It has been already widely spread from Japan to overseas. Implementing TPS is the key to improve your competitive advantages in the global market for more export and new business. TPS, which leads Kaizen (improvement) in quality, productivity, cost & time reduction, delivery, environment friendly technologies, must be your strong driving-force to improve corporate profits and image also. We believe this will give you an answer on how to enhance your business performance in the global market. Objectives of " To study the background and structure of TPS and other Japanese methodologies To have a tour to see actual TPS operation model of Japanese factories such as TOYOTA. To have a tour to see Japanese textile factories, machineries, and various material items. To develop business opportunity with Japanese companies in the textile sector To learn about Japanese culture and the background of its excellent production systems Targeted Participants and Benefits Targeted Participants: Executives or senior/middle management in textile sector who need practical and operational improvement in their textile manufacturing to have better performance in the global market. Executives in textile sector who are interested to introduce TPS in their companies. Benefits Get better understanding of TPS and easy access for TPS introduction in your company. Access Japanese textile technology and business opportunities, as well as an optional chance to visit Tokyo Textile Expo to be held in October 2018 immediately after this tour.

Workshop Study & Training / Lectures by TPS Experts TPS DOJO Hirayama

giving basic TPS operation training to employees assigned to work at

purpose lies in spreading TPS Kaizen method domestically and

Until present, more than 5,700 participants from 30 countries have

<TPS Workshop Training > In this course, participants will: 1.

2. acquire the ability to execute Kaizen by themselves 3.

MUDA (waste), MURA (irregularity) and MURI (overburden) 4.

3 Workshop Study & Training / Lectures by TPS Experts TPS DOJO Hirayama Training Center The Hirayama Training center originally started from giving basic TPS operation training to employees assigned to work at Toyota Motors or group companies, and have been making remarkable output. Activities of the training center evolved and currently the main purpose lies in spreading TPS Kaizen method domestically and globally, supporting educational and training programs. Until present, more than 5,700 participants from 30 countries have attended to our DOJO. <TPS Workshop Training > In this course, participants will: 1. acquire TPS fundamental knowledge such as Just in Time, Kanban, etc. 2. acquire the ability to execute Kaizen by themselves 3. apply Genchi (at site), Genbutsu (with a product) principle to detect MUDA (waste), MURA (irregularity) and MURI (overburden) 4. experience and master Kaizen technique by executing motion analysis using the model production line. <TPS Lecture > Lecture by TPS Consultants Mr. Hayashida, FormerToyota Plant Director Subject: TPS in other industries besides automotive sector.

Visit Programs Factory for TPS and Textile Related TOYOTA Motor Corporation

cars, pickups, minivans, and SUVs which include such models as Camry, Corolla,

of "the complete elimination of all waste" imbuing all aspects of production in

Toyota Techno Museum Textile Machinery and Automobile The museum shows you

Textile Related Visit It is the largest "textile museum" in Japan that

They are constantly exhibiting material samples of more than 100,000 items.

textile materials is arranged. http://jwwa.

4 Visit Programs Factory for TPS and Textile Related TOYOTA Motor Corporation Factory Visit for TPS Toyota Motor Corporation, Japan s #1 carmaker creates cars, pickups, minivans, and SUVs which include such models as Camry, Corolla, 4Runner, Land Cruiser, Sienna, the luxury Lexus line, the Scion brand, and the hybrid brand. TOYOTA Production System A production system which is steeped in the philosophy of "the complete elimination of all waste" imbuing all aspects of production in pursuit of the most efficient methods. Toyota Techno Museum Textile Machinery and Automobile The museum shows you history of TOYOTA and its technology for both textile machinery and automobile. Textile Factories & Textile Material Center One Day Tour for Textile Related Visit It is the largest "textile museum" in Japan that accumulated materials for fashion clothing nationwide. They are constantly exhibiting material samples of more than 100,000 items. One day tour including visit of fabric factory, dyeing factory and lecture for textile materials is arranged. OwariTextile Research Center Visit for the Latest Textile Technology This center provides support for technical improvement in the textiles industry. They also provide a wide range of support services for businesses and industrial materials centered around our textile technology. a kaizen.com

in Japan B2B Session, Japanese Operation, and Japan Culture B2B

accessibility with Japanese companies, we will arrange B2B Exchange

related sector (buyers, machine suppliers, etc.).

operates a sushi-go-round restaurant chain offering low prices

ensure food safety, for example, by avoiding the use of additives.

number of customers and their characteristics in order to lower the

Japan Culture KYOTO In Kyoto, a whole city is a touristic spot with

5 in Japan B2B Session, Japanese Operation, and Japan Culture B2B Exchange Sessions - OSAKA To create business opportunity and accessibility with Japanese companies, we will arrange B2B Exchange Sessions in Osaka for you, inviting Japanese companies in your related sector (buyers, machine suppliers, etc.). You may have information exchange or develop business opportunity with them. Japanese Operation and Taste - Kura Sushi Restaurant The company operates a sushi-go-round restaurant chain offering low prices based on the fundamental principle that the food industry must ensure food safety, for example, by avoiding the use of additives. The company has introduced a data analysis system based on the number of customers and their characteristics in order to lower the rate of waste. Japan Culture KYOTO In Kyoto, a whole city is a touristic spot with dozens of temples and historical sites. Here are some of them: Kiyomizu-dera Temple, Nijo Castle, Kinkakuji Temple, Gion Town. You would be interested to learn traditional culture of Japan which may be the origin of Japan s success.

Schedule 7 days Day Time Program Oct 14(Sun) Oct 15(Fon) Oct 16(Tue) Oct 17(Wed) Oct 18(Thu) Oct 19(Fri) (Osaka) Oct 20(Sat) (Osaka) Arrival at Nagoya Airport Check-in Hotel Welcome Dinner Visit

6 Schedule 7 days Day Time Program Oct 14(Sun) Oct 15(Fon) Oct 16(Tue) Oct 17(Wed) Oct 18(Thu) Oct 19(Fri) (Osaka) Oct 20(Sat) (Osaka) Arrival at Nagoya Airport Check-in Hotel Welcome Dinner Visit Program(1) Visit for the Latest Textile Technology Owari Textile Research Center TPS Work-shop Study & Training Session 1 Lecture & Hands-on Training by ex-toyota trainers Visit Program (2) Visit for Textile machinery & Automobile Toyota Techno Fuseum (Learn history of Toyota and concept of TPS visiting) TPS Work-shop Study & Training Session 2 Detect waste & kaizen Fethod by ex-toyota trainers Visit Program(3) Factory for TPS Toyota Motors ( Final Assembly Line, Toyota memorial hall, etc.) Visit Program(4) TPS Operation in Food Business KURA Sushi Restaurant Introduction of TPS system into foods industry Lecture, Q & A by Fr. Hayashida, former Toyota plant director TPS in other industries besides automotive sector. Visit Program(5) - Textile Faterial Center Lecture & Inspection for various textile materials at Textile Faterial Center Visit Program(6) Factory Visit for Textile Fabric Factory ->Dyeing Factory Transfer to Kyoto/ Study Japan Culture in Kyoto Areas B2B & Exchange Sessions with Japanese companies Farewell & Exchange Dinner Departure from Osaka International Airport (Or you may extend the schedule for your business purpose with your own account, such as visiting Tokyo Textile Expo immediately after this tour. ) a kaizen.com

in Japan Study Tour Details Tour schedule of 2018 Period 7 days, 6 nights Plan: Oct 14,2018 (Sun)

persons ) Participation Fee : USD2,800 (We can offer a special price of USD2,600 until September

) The fee includes : Hotel accommodations (6 nights with Breakfast) 6Lunches, Welcome Dinner,

Company visits arrangements by Hirayama & IDCJ Transportation during the tour, including factory

materials and text books Interpreter s fee during the training program and factory visits Half day

7 in Japan Study Tour Details Tour schedule of 2018 Period 7 days, 6 nights Plan: Oct 14,2018 (Sun) Oct 20,2018 (Sat) (Info: Tokyo Textile Expo is to be held during Oct 22-24, 2018) Tokyo Textile Expo: Number of Participants: Maximum 20 persons (Minimum number of participants is 10 persons ) Participation Fee : USD2,800 (We can offer a special price of USD2,600 until September 28, 2018.) The fee includes : Hotel accommodations (6 nights with Breakfast) 6Lunches, Welcome Dinner, Farewell Dinner 1day TPS workshop training by ex-toyota trainers 1day Lecture by TPS Consultants Company visits arrangements by Hirayama & IDCJ Transportation during the tour, including factory visits and sightseeing Arrangement for Exchange session with Japanese companies by IDCJ Educational materials and text books Interpreter s fee during the training program and factory visits Half day sightseeing in Kyoto The fee excludes : Travel to / from Japan (Airfare) Transportation to and from the airport in Japan Visa Acquisition Expenses (Invitation letter can be arranged by Hirayama.) Travel insurance Incidentals (telephone calls, additional drinks, laundry, etc.)

in Japan ORGANIZATIONS SUPPORT JAPAN S MONOZUKURI, THROUGH WORKERS OWN TECHNOLOGIES HIRAYAMA runs a business with a business concept to support Japan s MONOZUKURI by leveraging technologies that

8 in Japan ORGANIZATIONS SUPPORT JAPAN S MONOZUKURI, THROUGH WORKERS OWN TECHNOLOGIES HIRAYAMA runs a business with a business concept to support Japan s MONOZUKURI by leveraging technologies that belong to workers themselves. We give the first priority to an investment of our management resource in building up a system that enables us to make a proposal for improving the efficiency of manufacturing site as a one-stop service. HIRAYAMA Consulting Konan, Minato-ku Tokyo Japan TEL: FAX: LEADING A WAY AS A DEVELOPMENT THINK TANK IDCJ was founded in 1971 as Japan's first think tank specializing in the field of development and cooperation. From its inception, it has pursued its vanguard agenda of training, research and consulting activities. IDCJ continues to lead the way in Japan s international cooperation fields. International Development Center of Japan Incorporated (IDCJ) Shinagawa Crystal Square 12th Floor Konan, Minato-ku, Tokyo , Japan TEL: FAX: Coordinator: Mr.Hideaki SHIMIZU (IDCJ) Shimizu has a lot of experiences to support business development of Asian companies. He used to work as a Trade Promotion Advisor in Asia under JICA Project with successful business matching results.

9 in Japan Study and Training Tour APPLICATION FORM FOR YOUR PARTICIPATION #1 #2 #3 Gender Male / Female Male / Female Male / Female Name Company Name Position Products Address Tel No. Mobile No. Need for Visa Yes / No Yes / No Yes / No (EXAMPLE) #1 #2 #3 Gender Male / Female Male / Female Male / Female Name Mr.XXX Ms. YYY Company Name ABC Pvt, Ltd. ABC Pvt, Ltd. Position Director General Manager Products Fabric Apparel Address XXX@abc.com.pk YYY@abc.com.pk Tel No Mobile No Need for Visa Yes / No Yes / No Yes / No <REGISTRATION> Please send a scan copy of your application for the participation as shown above to the following person in charge by by September 28,2018: Mr.Hideaki SHIMIZU shimizu.h@idcj.or.jp TEL: Mobile:

DIGITAL DISRUPTIVE DESIGN FRUGAL INNOVATION

Flight from Warsaw USA INNOVATIVE TOUR DIGITAL DISRUPTIVE DESIGN FRUGAL INNOVATION 4 key lessons from the Silicon Valley During our tour we will be accompanied by: ROWAN GIBSON one of the best experts