Fitness-For-Service, Remaining Life Assessment & Repair of apressure Equipment & Piping

Transcription

1 An Intensive 5 Day Training Course Fitness-For-Service, Remaining Life Assessment & Repair of apressure Equipment & Piping (API-579/ASME FFS-1 & PCC-2 Standards) Jul 2019, Kuala Lumpur 01-NOV-18 This course is Designed, Developed, and will be Delivered under ISO Quality Standards

2 Fitness-For-Service, Remaining Life Assessment & Repair of Pressure Equipment & Piping (API-579/ASME FFS-1 & PCC-2 Standards) WHY CHOOSE THIS TRAINING COURSE? This PetroKnowledge training course clarifies the Fitnessfor-Service concepts and technologies and provides training on the application of API 579-1/ASME FFS-1, a standard jointly published by the American Petroleum Institute (API) and the American Society for Mechanical Engineers (ASME) that covers a wide range of flaw types and damage mechanisms. It is intended to supplement and augment the requirements in API 510, API 570 and API 653 to ensure safety and reliability of plant equipment. The general road map and procedures for flaw evaluation, acceptance criteria, calculation of remaining life, and the three levels of evaluation will be explained. Level 1 procedures for evaluation of the various flaws covered in Parts 3 through 13 are explained and demonstrated by worked example problems. Additionally, Level 2 procedures are discussed and some level 2 worked example problems are demonstrated. An introduction to level 3 analyses methods and acceptance criteria is covered. Stresses of various categories and failure modes associated with each are explained. Basic design of pressure vessels, piping and storage tanks including the relevant Code design formulas for calculating required thickness are presented and demonstrated by worked examples problems. This PetroKnowledge training course emphasizes that any FFS assessment must not conflict with Code and regulatory requirements and ensures that basic engineering principles are adhered to and the intent of the reference publication is understd and followed. WHAT ARE THE GOALS? The participants will learn to apply the rules of the API/ ASME 579 standard Fitness-for-Service to recognize degradation mechanisms, evaluate the integrity and remaining life of pressure vessels, tanks, piping systems and pipelines, make cost effective run-or-repair decisions, and select the appropriate repair options. In this PetroKnowledge training course you will learn: Fundamental principles of fitness-for-service, their practical application through presentations, worked examples, case studies, and a step-by-step evaluation process for each type of degradation mechanism Fundamental principles of component integrity, application of the ASME code rules, material properties of strength and toughness, and the introduction to stress and fracture mechanics A review of degradation mechanisms and the application of API 579 to brittle fracture, general metal loss, local wall thinning, pitting, blisters and laminations, mechanical defects (dents, gouges, misalignment, and distortion), crack-like flaws (stress corrosion cracking, weld flaws, crack-like defects), fatigue, HIC and SOHIC and fire damage

3 Membership No.: WHO IS THIS TRAINING COURSE FOR? This PetroKnowledge training course provides a wide understanding and deeper appreciation of fitness-for service, remaining life assessment and repair of pressure equipment and piping for: Integrity assessment engineers Operations engineers Maintenance engineers Maintenance supervisors Facility integrity supervisors Corrosion engineers Corrosion specialists Site inspection engineers Piping engineers Mechanical engineers Plant managers Plant engineers Project engineers Engineers who are responsible for maintaining the integrity of process plant equipment and piping HOW WILL THIS TRAINING COURSE BE PRESENTED? Participants to this PetroKnowledge training course will receive a thorough training on the subjects covered by the seminar outline with the Tutor utilising a variety of proven adult learning teaching and facilitation techniques. Seminar methodology includes This is an intensive and comprehensive course in which participants are drawn into active participation in discussions and example solutions to enhance learning. ORGANISATIONAL IMPACT Optimization of process plant operation, including equipment efficiency, energy consumption and maintenance management, is vital to the budgetary success of the organisation. On completion of this seminar the delegates will be able to critically analyse the methodologies employed within the organisation and instigate improvements where required. PERSONAL IMPACT Participants will obtain all skills that are essential for assessing pressure vessels, piping and tanks against all known degradation mechanisms from first approach at field Level up to expertise level giving them extreme confidence on their recommendation through professionally written reports. QUALITY CERTIFICATION The emphasis in the course will be on the explanation of all technical phenomena and providing answers to problems that are encountered in everyday industrial practice related to maintenance, repair and alterations of process equipment. Each learning point will be reinforced with practical examples. There will be ample opportunities for active discussion and sharing professional experiences and exchange that will help solidify the gained knowledge. All course materials will be provided. Member of Clear Concepts. Clean Environment. The PMI Registered Education Provider logo is a registered mark of the Project Management Institute, Inc. Fitness-For-Service, Remaining Life Assessment & Repair of Pressure Equipment & Piping

4 DAILY AGENDA Day One: Fitness-For-Service Technology Overview of API 579 Contents, Objectives and Applications How to apply API 579 for cost-effective run-or-repair decisions Fitness-for-Service assessment procedure An overview of what is new in the latest release FFS Assessment Methodology and Procedure Structure of the Standard - Road map for Parts 3 through 13 of the FFS Standard The FFS eight-step procedure Examples of the major parts Day Two: Inspection and Fitness-For-Service Real function of inspection Inspection reliability and effectiveness Nondestructive testing techniques - PT, VT, MT, ET, UT, RT, AE Fundamentals of Design and Construction of Pressure Vessels, Storage Tanks and Piping Annex A - Thickness, MAWP and stress equations for a FFS assessment Fitness-for-Service and Remaining Life (cont d) Brittle Fracture and Cryogenic Service Assessment of General Wall Thinning Assessment of Local Thin Areas and B31G for Pipelines Assessment of Pitting Corrosion Fabrication Defects and in-service Degradation of Pressure Equipment and Piping Annex G - Damage Mechanisms Day Three: FFS Assessment of Brittle Fracture and Metal Loss Assessment of Existing Equipment for Brittle Fracture Overview of brittle fracture s Overview of Corrosion, Erosion and Pitting Assessment of General Metal Loss s Assessment of Local Metal Loss s Assessment techniques laminations-distortion-cracks Day Four: Assessment of Pitting Corrosion Fitness For Service Assessment of Corroded Pipelines ASME B31G RSTRENG KAPA Worked Example - Blisters, Local and Mechanical Damage Assessment of Hydrogen Blisters and Hydrogen Damage Associated With HIC and SOHIC s Assessment techniques creep-fire damage-fatigue Day Five: Assessment of Weld Misalignment and Shell Distortions Introduction to Fracture Mechanics Assessment of Crack-Like Flaws s Creep, Fire and Mechanical Damage Assessment of Components Operating in the Creep Range Assessment of Fire Damage Case study Assessment of Dents, Gouges, and Dent-Gouge Combinations Assessment of Laminations Repair methodologies Repair Techniques New Developments in Repair Standards Permanent and Temporary Repairs Overview of All Repair Techniques Selection of the Right Repair Contents and Structure of the Repair Plan Welding on In-Service Equipment Welded Repairs Non-Welded Repairs Fitness-For-Service, Remaining Life Assessment & Repair of Pressure Equipment & Piping

5 Fitness-For-Service, Remaining Life Assessment & Repair of Pressure Equipment & Piping (API-579/ASME FFS-1 & PCC-2 Standards) 4 DATE VENUE FEE($) Jul 2019 Kuala Lumpur - Malaysia 5,950 This fee is inclusive of Documentation, Lunch and Refreshments Please use BLOCK CAPITALS to fill in this form. It is important that you read carefully through all information before starting to complete the form. REGISTRATION DETAILS Family Name: First Name (Mr./Ms.): Position: Company: Mailing Address: Telephone: Mobile: Fax: AUTHORISATION Authorisation By: Position: Company: Mailing Address: Telephone: Mobile: Fax: IN-HOUSE TRAINING Maximize your training budget and have several members of your staff, who require specific training, to attend with the advantage of not incurring additional travel costs when attending a public training courses & seminars. Would you like a PetroKnowledge training course delivered at a time or location to suit you? Would you like PetroKnowledge to tailor a course from our comprehensive library of programmes? Or would you like us to create an entirely new, bespoke course to suit the exact needs of your organisation? Working in partnership with our clients, PetroKnowledge provides an enjoyable, creative learning experience that enables participants to develop their skills and knowledge. We can deliver not only generic, off-the-shelf courses from our extensive learning portfolio, but we can provide tailored as well as bespoke learning on any aspect of skill development or knowledge. Our in-house courses are conducted by the same expert trainers who conduct PetroKnowledge public courses so you can be assured they will fulfill the learning objective of any organisation

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