Air Cooled Engine Technology. Roth 9 th Ch 2 Tools & Measuring Pages 21 43

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1 Roth 9 th Ch 2 Tools & Measuring Pages 21 43

2 1. A combination wrench has one end and one end. Box & Open Square & Round Ratcheting & Gear

3 2. A or flare nut wrench is used on metal tubing connection fittings. (special open end) (also known as a tubing wrench) Fitting/Tubing Hitting/Tubing Sitting/Tubing

4 3. or crescent wrenches should only be used as a last resort because they tend to slip and will round off (strip) the hexagon shapes of nuts and bolts. Pipe Wrench Slider Monkey Adjustable

5 4. fit onto ratchet handles. They are available in 1/4, 3/8, or 1/2 square drives. Ratchets Sockets Quick couplers

6

7 5. wrenches or hex keys are used on hex, socket head machine screws. bits are star shaped, socket head machine screws. Torx can be internal, external or tamper resistant. Allen, Torx Allen, Torque Allen, Planetary

8 6. wrenches are used to tighten fasteners to a specific amount of twisting force. Available in foot pound or inch pound increments & dial, deflecting beam, click & electronic types. Torch Tachometer Torque

9 7. Proper of fasteners is critical to successful repair. Torque charts are in service manuals. Torque (twisting force) reading is found by multiplying the length of the wrench handle by the applied force. Spelunking Torquing Sporking Torque Angle Gauge

10 8. Change the following torque values from either inch pounds to foot pounds or ft lbs to in lbs. 120 inch pounds = foot pounds inch pounds = foot pounds inch pounds = foot pounds inch pounds = foot pounds foot pounds = inch pounds 36 x foot pounds = inch pounds 12 x 12 6 foot pounds = inch pounds 6 x foot pounds = inch pounds 24 x 12

11 9. To service engines & implements you will use a huge variety of, screwdrivers, and hammers. Pliers Criers Liars

12 10. A is used to remove gears, bearings, clutches & blade adapters from shafts. Gear Puller Pulley Remover Gear Pusher

13

14

15 11. A bench mounted is useful for holding parts while working on them. Soft jaws may be needed. Dice Mice Vice

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18 12. A or parts washer is used to safety remove grease and oil from parts. The solvent in the tank is non flammable. **Never use gasoline to clean parts, it is flammable! Solvent Tank Mineral Spirits Tank Washing Machine

19 13. Most expand only 1 or 25mm from closed to the fully open position. Sleeve Barrel or Thimble Ratchet Stop Calipers Indicators Micrometers

20 14. A standard micrometer is graduated in of an inch. (.001 ) (digital readouts!) Tenths Hundredths Thousandths

21 15. Each line on the sleeve of the micrometer represents or 1/40. (the spindle goes through the sleeve) Each line on the thimble representing or 1/ & mm & 1 mm.100 &.001

22

23

24 16. A dial/digital caliper can make, & measurements. Inside Outside Depth

25

26 Add the number on the beam to the dial = 1.370

27 17. gauges are transfer type measuring tools which must be used along with a micrometer or dial caliper since they have no graduations of their own. (also called snap gages) Microscoping Telescoping Boroscoping

28 Lock it & Rock it

29 18. The gauge is similar to a telescoping gage, but is use to measure much smaller holes (1/8 to 1/2 ) (2mm to 12 mm). It is not graduated & must be used along with a micrometer or dial caliper. Big Hole Small Hole Expanding Hole

30 19. Thickness gages are known as because they rely on the user s sense of feel for accuracy. They may be made of steel, brass, or plastic & can be metric or standard. Dealer Gauges Feeler Gauges Feeler Micrometers

31 20. Leaf or feeler gages are used for measuring clearances such as ring end gap. Round or feeler gages are used mostly for checking spark plug gaps. Available in metric and standard sizes. Flat, Wire Square, Round Oval, Triangle

32 21. Valve springs must be checked for proper, length, straightness and for square. Tension Torsion Telescoping

33 22. A can check level, square, 45 & 90, as well as measure linearly. Square Head Protractor Head Center Head Combination Square Framing Square Tri Square

34

35 23. are used to check axial or radial movement of parts known as play or lash. Dial Calipers Dial Indicators Micrometers

36 24. The gauge is used to determine the coarseness of threads on nuts, bolts, or inside of threaded holes. They may be std. (threads per inch) or metric (distance between thread crests). Thread Coarseness Thread Pitch Thread Diameter

37 25. Match the following six terms to their definitions. A. A space between 2 moving machine parts left to prevent clashing or to permit relatively free motion. 1. Measurement 3. Dimension 5. Clearance 2. Specification 4. Tolerance 6. Increment

38 25. Match the following six terms to their definitions. B. A measurement of length, width, or thickness in a particular direction or across a diameter. 1. Measurement 3. Dimension 5. Clearance 2. Specification 4. Tolerance 6. Increment

39 25. Match the following six terms to their definitions. C. The permissible range of variation in a dimension or characteristic of an object. 1. Measurement 3. Dimension 5. Clearance 2. Specification 4. Tolerance 6. Increment 3.00 ±.002

40 25. Match the following six terms to their definitions. D. The act of determining the dimension or quantity of something, especially by comparison to a standard. 1. Measurement 3. Dimension 5. Clearance 2. Specification 4. Tolerance 6. Increment

41 25. Match the following six terms to their definitions. E. A detailed description of requirements, dimensions, or materials. 1. Measurement 3. Dimension 5. Clearance 2. Specification 4. Tolerance 6. Increment

42 25. Match the following six terms to their definitions. F. The difference between two measurement units or values 1. Measurement 3. Dimension 5. Clearance 2. Specification 4. Tolerance 6. Increment

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