ALUFIX BASIC SETS. Modular Clamping System

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1 ALUFIX BASIC SETS Modular Clamping System

2 2 ALUFIX CLASSIC ALUFIX CLASSIC is a worldwide reknowned and proven modular positioning and fixturing system for almost all applications in dimensional measuring technology, particularly on coordinate measuring machines. Due to the high precision and quantity of intelligent elements ALUFIX sets are also in use as assembly or positioning systems. Throughout all kinds of companies, ranging from automotive industry to aerospace technology to biomedical equipment manufacturers Witte ALU- FIX CLASSIC is the one people rely on. You have different materials, your parts vary in size, mass and stability, you have to measure using styli or optically? It s no problem for ALUFIX CLAS- SIC! Based on the variety of elements developed throughout the decades of experience at Witte, ALUFIX offers a solution for every job. ALUFIX CLASSIC is not only an investment for your current needs, but also for the future, because all elements, in accordance with the real idea of a modular system, are reusable and can be combined with all other Witte systems and elements. ALUFIX Classic: High accuracy and repeatability Reusability High cost-effectiveness Intelligent components Easy, safe handling Integration and complementation with other systems Design Software Expert 2009 Design software Expert 2009 is also available for ALUFIX users. Expert is a tool with which you can easily develop your fixturing or positioning solution in a dialogue manner. For realization of complex projects Witte's innovative, competent team is ready to go. Not only does Witte have all product manufacturing in house but also have established project management in place and an experienced design team working with CATIA, UNIGRAPHICS, Solid Works or other current systems

3 3 System sizes System Grid Gridstart 8 12, Hole size 8 12, Bars and Base plates multiple of system size etc etc etc etc.

4 4 ALUFIX Starter Kits ALUFIX STARTER KITS Fast clamping with ALUFIX STARTER KIT A STARTER KIT B #83131 Screw clamp with ball joint and foot plate max clamping width 25 mm extension 100 mm #83132 Screw clamp with ball joint, swivel arm and screw clamp max clamping width 50 mm arm length 280 mm (2x140) hydraulic central clamping workpiece can be fixed in any position STARTER KIT C STARTER KIT D #81020 #83134 Clamping element set M6, 69 Pcs Comprising: 20 clamps in different shapes and lengths from 45 to 85mm 24 threaded rods M6 in 6 lengths from 25 to 150mm 4 coupling nuts, 10 knurled nuts and 10 washers Hold down spring and hold down stud with M6 thread Comprising: Hold down spring L=60mm Hold down stud L=60mm (other length on request) One reducer sleeve each with thread M8, M10 und M12 Workpieces and base plates shown in the pictures demonstrate application and are not included in delivery.

5 ALUFIX Starter Kits 5 Tube set up on V pieces and secured using supports for hold down studs and hold down springs STARTER KIT E STARTER KIT F #83135 Vise with pins, jaw width 50 mm high tensile aluminium exchangeable jaws clamping width 65 mm optional accessories jaw width available from 32 up to 160 mm #82080 Keyless chuck with reversible jaws, D80 high tensile aluminium centric clamping 3- or 6-jaw version optional accessories 6 models with diameters from 50 to 200mm

6 6 ALUFIX Classic Basic Sets STARTER KIT G #96092 Basic Set Clamp accessory kit for measuring machines Keyless chuck ø125, 3 jaws Vise 50 AF Pin for vise AF Hod down spring Hold down stud AF Hold down stud AF Screw with knurled grip Washer ø 6, Storage box with inlay Keyless chuck and vise mounted on aluminium plate

7 ALUFIX Classic Basic Set 16 7 #90271 Basic Set Alufix 16, medium (75-pcs), 2,3 kg Base plate 16x96x Bar 16x16x Bar 16x16x V Block Quick connector set (36-pcs) Tools (4-pcs) Screw-jack h Bolt disk with stud Universal plate Center, long Center with ball V piece Screw clamp w ball joint Winder Deflector Hold down spring Hold down stud Vise set with flat and V jaws (11-pcs) # Basic Set ALUFIXCOLOR Alufix 16, medium, anodized black

8 8 ALUFIX Color ALUFIXCOLOR All Alufix basic sets are also available anodized black for use with non-contact measuring systems. Simply add -1 to the set number. Exceptions are hard-anodized items like centres or connection elements in steel. These components retain their original colour unless specifically required and requested.

9 ALUFIX Classic Basic Sets 25 9 #90274 Basic Set 1 Alufix 25 (67-pcs), 4,5 kg Base plate 25x150x Bar 25x25x Bar 25x25x Bar 25x25x Delta block 120 Form Quick connector set (36 pcs) Bolt, shortened for thread Tools (10 pcs) Screw-jack h Screw clamp with ball joint Screw clamp with joint Hold down spring Hold down stud Winder Deflector # Basic Set 1 ALUFIXCOLOR Alufix 25, anodized black

10 10 ALUFIX Classic Basic Sets 25 #90275 Basic Set 2 Alufix 25 (104-pcs), 5,9 kg Base plate 25x150x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Delta block 120 Form Quick connector set (36 pcs) Bolt, shortened for thread Tools (10 pcs) Screw-jack h Bolt disk with stud Screw clamp with joint Center Center Center with ball V piece 120 with ball joint V piece 90 with ball joint Screw clamp with ball joint Vise Set 50mm (11 pcs) Hold down spring Hold down stud Hold down stud Traverse holder with heel Winder Deflector # Basic Set 2 ALUFIXCOLOR Alufix 25, anodized black Handle set up using standard Alufix Classic elements, anodized black

11 ALUFIX Classic Basic Sets Plastic part set up with positioning sleeves and hold down springs Workpiece set up on screw-jacks and secured with hold down springs

12 12 ALUFIX Classic Basic Sets 25 #90276 Basic Set 3 Alufix 25 (106-pcs), 12,6 kg Base plate 25x250x Base plate 25x50x Base plate 25x150x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Delta block 120 Form Quick connector set (36 pcs) Bolt, shortened for thread Tools (10 pcs) Screw-jack h Bolt disk Screw clamp with ball joint Center, short Center, long V piece 120 with ball joint V piece 90 with ball joint Vise Set 50mm (11 pcs) Hold down spring Hold down stud Hold down stud Traverse holder with heel Winder Deflector Screw clamp with joint Center with Ball D6/M Storage case # Basic Set 3 ALUFIXCOLOR Alufix 25 anodized black Aluminium case #12584, without inlays, version may be different to case shown, included in supply free of charge

13 ALUFIX Classic Basic Sets 25 13

14 14 ALUFIX Classic Basic Sets 25 #90277 Basic Set 4 Alufix 25 (229-pcs), 20,5kg Base plate 25x250x Base plate 25x150x Base plate 25x50x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 1D V block Delta block 120 Form Quick connector set (36-pcs) Bolt, shortened for thread Bolt f. grid plate + keyless chuck Twin bolt for bar 1D/2D Bolt disk Crosspiece nut Tools (10-pcs) Screw-jack h Bolt disk Center, short Center, long Center with ball Magnetic holder with ball joint V piece 120 with ball joint V piece 90 with ball joint C clamp adjustable Screw clamp with ball joint Vise Set 50mm (11-pcs) jaw keyless chuck compl. ø Hold down spring Hold down stud Hold down stud Traverse holder with heel Winder Deflector Screw clamp with joint Clamp Set 9 M6S (69-pcs) Storage case # Basic Set 4 ALUFIXCOLOR Alufix 25 anodized black

15 ALUFIX Classic Basic Sets Aluminium case #12584, without inlays, version may be different to case shown, included in supply free of charge

16 16 ALUFIX Classic Basic Sets 25 #90278 Basic Set 5 Alufix 25 (347-pcs), 49,8 kg Base plate 25x250x Base plate 25x250x Base plate 25x150x Base plate 25x50x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Strut 25x25x Strut 25x25x Bar 1D Double knuckle V block Delta block 120 Form Delta block 120 Form Quick connector set (70-pcs) Quick connector set (36-pcs) Crosspiece nut Bolt for bar 1D/2D Bolt f. grid plate + keyless chuck Bolt, shortened for thread Tools (10-pcs) Screw-jack h Bolt disk Bolt disk Center, short Center, long Center with ball V piece 120 with ball joint V piece 90 with ball joint True line stud Magnetic holder with ball joint Autocenter C clamp adjustable Screw clamp with ball joint Moulding cap Vise Set 50mm (11 pcs) Compound resin 400g Forming jaw with bushes (3 pcs) jaw keyless chuck compl. ø Hold down spring Hold down stud Hold down stud Traverse holder for stud Winder Deflector Hollow block Screw clamp with joint Base for screw clamp Clamp Set 9 M6S (69 pcs) Storage case

17 ALUFIX Classic Basic Sets # Basic Set 5 ALUFIXCOLOR Alufix 25 anodized black Aluminium case #12584, without inlays, version may be different to case shown, included in supply free of charge

18 18 ALUFIX Classic Basic Sets 25 #98156 Basic Set 6 Alufix 25 (333-pcs), 49,8 kg Workstation (metal) Base plate 25x300x500 AF Base plate 25x300x300 AF Bar 25x25x50 AF Bar 25x25x75 AF Bar 25x25x100 AF Bar 25x25x125 AF Bar 50x50x750 Light AF Bar 50x50x350 Light AF Coupling 50x50 single AF Coupling 50x50 double AF Bar 25x25x75 1D AF Base plate 2D 25x50x75 AF Double knuckle AF Cross roller slide, AF25 with stop Strut 250 AF Strut 500 AF V-Block x50x150 AF Deltablock 120 Form2 AF Lock SW5 AF Twin bolt AF Combi bolt shortened AF Bolt shortened AF Twin bolt AF25 for Bar 1D/2D Positioning sleeve ø12, Tool AF25 (10pcs) Positioning sleeve ø12,5 AF Bolt disk ø 6,7/M24 AF Connector Set M6/25 AF Screw-jack h=38/50 M24X Screw-jack h=70/105 M24X Screw-jack extension 6/M24x Screw-jack extension 12/M24x Bolt Disk with stud ø12,5/m Center ø 32/M Center, ø12,5/m24 50 long Autocenter, star shaped, M24x Autocenter, star shaped, M32x Stop and support 180 AF Stop and support 90 AF Nut M6/25 AF Center w. ball ø8/m V Block 120 with ball joint True line stud ø15/m24/32, Crossover male/male M24x Hold down spring f.sens. surfaces Hold down stud M6 AF Hold down stud M6 AF25 l Traverse holder with heel 6/ Winder AF Deflector AF Screw clamp with ball joint

19 ALUFIX Classic Basic Sets # Basic Set 6 ALUFIXCOLOR Alufix 25 anodized black Supply includes Workstation #98134 and 3 pcs. Cross roller slide AF25 with stop #82437 (Not shown in big picture)!

20 20 ALUFIX Classic Basic Sets 25 #82689 Basic Set 7 Alufix 25 (422-pcs), 103,5 kg Workstation 72x60x74cm Base plate 25x50x Base plate 25x50x Base plate 25x250x Base plate 25x150x Base plate 25x300x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 1D Base plate 2D Double knuckle Roller slide Cross roller slide Strut 25x25x V block V block Delta block 90 Form Delta block 90 Form Delta block 90 Form Delta block 120 Form Delta block 120 Form Delta block 120 Form Lock Twin bolt Bolt, shortened for thread Twin bolt for grid base plate Combi bolt Twin bolt for bar 1D Combi bolt shortened Tools (10 pcs) Positioning sleeves Reducer bush Crosspiece nut Connection element M Screw-jack h Screw-jack extension 6mm Screw-jack extension 12mm Bolt disk Bolt disk Center, short Center, long Center with ball V piece 120 with ball joint V block 90 with ball joint True line stud Magnetic holder with ball joint Autocenter Stop and support C clamp adjustable Spacer Screw clamp with ball joint Cross over male/male

21 ALUFIX Classic Basic Sets Vise Set 75mm (11 pcs) Forming jaw with bushes (3 pcs) Compound resin 400g jaw keyless chuck compl. ø Hold down spring Hold down stud Hold down stud Clamp set 9 M6S (69 Pcs.) Screw clamp 50 with joint Traverse holder with M6 heel Winder AF Deflector AF25 Supply includes: Workstation # pcs. cross roller slide # pcs. roller slide #82172 (Not shown in big picture) # Basic Set 7 ALUFIXCOLOR Alufix 25, anodized black

22 22 ALUFIX Classic Basic Sets 25 #90281 Basic Set 9 Alufix 25 (438-pcs), 116,4kg Workstation w. storage compartment Base plate 25x250x Base plate 25x150x Base plate 25x50x Base plate 25x50x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Coupling, single Coupling, double Bar 1D Bar with 1 offset unit Base plate 2D Base plate with 2 offset units Double knuckle Roller slide Cross roller slide Strut 25x25x Strut 25x25x V Block Block Delta block 120 Form Delta block 120 Form Delta block 120 Form Lock Kombi bolt M Twin bolt for bar 1D Twin bolt Bolt shortened Combi bolt shortened Tools (10-pcs) Positioning sleeves Connection element M Screw-jack h Screw-jack extension 6mm Screw-jack extension 12mm Bolt disk Bolt disk Center, short Center, long Center, long Center with ball V Block 120 with ball joint Knife V 120 with ball joint Magnetic holder with ball joint Autocenter Autocenter Stop and support Stop and support C clamp adjustable Screw clamp with ball joint

23 ALUFIX Classic Basic Sets Spacer Cross over male/male Hold down spring Hold down stud Hold down stud Traverse holder for stud Winder Deflector Screw clamp with joint Base for toggle clamp Bolt, shortened for thread Supply includes: Workstation # pcs. cross roller slide # pcs. roller slide #82172 (Not shown in big picture) # Basic Set 9 ALUFIXCOLOR Alufix 25 anodized black

24 24 ALUFIX Classic Extension Sets 25 #90284 Extension Set 2 Alufix 25 Light (143-pcs), 21 kg Bar 25x25x Bar 25x25x Bar 25x25x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Coupling, single Coupling, double Strut 25x25x Strut 25x25x Delta block 120 Form Lock Twin bolt Screw-jack h Screw-jack h Screw-jack extension 12mm Bolt disk Center Center with ball Screw clamp with ball joint # Extension Set 2 ALUFIXCOLOR Alufix 25 Light, anodized black

25 ALUFIX Classic Extension Sets #90285 Extension Set 3 Alufix 25 Light (209-pcs), 30 kg Bar 25x25x Bar 25x25x Bar 25x25x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Coupling, double Coupling, single Bar 1D Base plate 2D Double knuckle Strut 25x25x Strut 25x25x Delta block 120 Form Lock Twin bolt Twin bolt for bar 1D Screw-jack h Screw-jack h Screw-jack extension 6mm Screw-jack extension 12mm Bolt disk Bolt disk Center, short Center, long Center, long Center with ball Magnetic holder with ball joint Autocenter C clamp adjustable Screw clamp with ball joint # Extension Set 3 ALUFIXCOLOR Alufix 25 Light, anodized black

26 26 ALUFIX Examples

27 ALUFIX Workstations 27 Mobile measuring unit No With sandwich plate version 2 (page 399): 800x1200, grid /5/M6 Weight: 170 kg Accessory for above: Adapter plate for FARO-Arm No Incl. elements for connection to a.m. unit. Further adapter plates for other arms are available on request. Workstation (metal) No H x B x T: 780 x 560 x 720 mm Weight: Approx. 85 kg Storage of Alufix components in 6 spacious, fully extractable drawers, also suitable for Alufix 40 bars 80x80. Small items are stored in inlays in top 2 drawers 2 fixed and 2 steering castors make it easily mobile. No Carrying capacity for each drawer 70 kg Workstation (metal, with compartment for Alufix bars) No H x B x T: 780 x 620 x 720 mm Weight: Approx. 85 kg Storage of Alufix components in 6 spacious, fully extractable drawers also suitable for Alufix 40 bars 80x80. Small items are stored in inlays in top 2 drawers With additional storage compartment for vertical storage of Alufix bars. 2 fixed and 2 steering castors make it easily mobile. No Carrying capacity for each drawer 70 kg Note: Large sets incur three separately packed items: Workstation, long bars, remaining components Shipment of large sets in workstation #95468 incur two separately packed items

28 Witte specialists for Modular Fixturing Systems Modular Fixturing Systems High-Precision Subcontracting Vacuum Clamping Technology Germany Horst Witte Gerätebau Barskamp KG Horndorfer Weg D Bleckede Germany Tel.: +49 (0)5854/89-0 Fax: +49 (0)5854/ High-Precision Subcontracting Asia Witte Far East Pte Ltd 1st. Level 13 Joo Koon Crescent SGP Singapore Tel.: Fax: USA & Canada Witte America 120E Market Street Suite 455 Indianapolis, IN Phone Number: Fax Number: Vacuum Clamping Technology Mexico Horst Witte de Mexico SA de CV Ave Francisco Villa 3700 Local 8A Chihuahua, Chih. Mex Tel.: Fax:

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