Alufix Basic Sets offer a variety of application possibilities based on the quantity of components (from 19 to over 440) and their composition

Transcription

1 ALUFIX BASIC SETS

2 2 ALUFIX BASIC-SETS Alufix Basic Sets offer a variety of application possibilities based on the quantity of components (from 19 to over 440) and their composition ALUFIX BASIC-SETS Note: Photos and parts lists may not match. Parts lists are more up to date and accurate. We reserve the right to improve kits to reflect technical developments.

3 ALUFIX BASIC-SETS 3

4 4 ALUFIX STARTER KITS ALUFIX STARTER KITS Fast clamping with ALUFIX Screw clamp STARTER #83131 KIT with ball joint and foot plate max clamping width 25 mm extension 100 mm (Alufix base plate not included) A Screw clamp #83132 with ball joint, swivelarm and screw clamp max clamping width 50 mm arm length 280 mm (2x140) hydraulic central clamping workpiece can be fixed in any position STARTER KIT B (Alufix base plate not included) Clamping element set #81020 M6, 69 Pcs Comprising: 20 clamps in different shapes and lengths from 45 to 85mm 24 threaded rods M6 in 6 lengths from 25 to 150mm STARTER KIT C 4 coupling nuts, 10 knurled nuts and 10 washers

5 ALUFIX STARTER KITS 5 Hold down spring #83134 and hold down stud with M6 thread Comprising: Hold down spring L=60mm Hold down stud L=60mm (other length on request) One reducer sleeve each with thread M8, M10 und M12 STARTER KIT D STARTER KIT E Vise #83135 with pins, jaw width 50 mm high tensile aluminium exchangeable jaws clamping width 65 mm optional accessories Jaw width from 32mm-160mm available STARTER KIT F Keyless chuck #82080 with reversible jaws, D80 high tensile aluminium centric clamping 3- or 6-jaw version optional accessiores 6 models with diameters from 50 to 320mm The workpieces and base plates shown in the pictures demonstrate application and are not included in delivery

6 6 ALUFIX BASIC-SETS ALUFIX 16 #82675 Basic Set Alufix 16, small (57-pcs), 1,5kg Base plate 16x96x Bar 16x16x Bar 16x16x Delta Block 90 Form Quick connector set (36 pcs) Tools (4-pcs) Screw-jack h38/50 M24X Bolt disk D8/M24 w. stud Universal guiding plate M24x Screw clamp 25 with ball joint Winder Deflector Hold down spring AF Hold down stud AF16 Replacement for #81490 Workpiece set up on screw-jacks and secured with hold down springs

7 ALUFIX 16 ALUFIX BASIC-SETS 7 #90271 Basic Set Alufix 16, medium (75-pcs), 1,8kg Base plate 16x96x Bar 16x16x Bar 16x16x V Block Quick connector set (36-pcs) Tools (4-pcs) Screw-jack h Bolt disk with stud Universal plate Center, long Center with ball V piece Screw clamp w ball joint Winder Deflector Hold down spring Hold down stud Vise set with flat and V jaws (11-pcs) Pump housing on screw-jacks, fixed with screw clamp and hold down springs Replacement for #82676

8 8 ALUFIX BASIC-SETS ALUFIX 16 #90269 Basic Set large Alufix 16 (186-pcs), 2,6kg Base plate 16x64x Base plate 16x96x Base plate 16x160x Base plate 16x32x Bar 16x16x Bar 16x16x Bar 1D 16x16x Base plate 2D 16x32x Delta block V Block Quick connector set (36-pcs) Positioning sleeve Twin bolt for bar 1D/2D Tools (4-pcs) Screw-jack h38-50, M24x Screw-jack extension Bolt disk with stud Spacer Universal plate Cross over male/male Center, long Center with ball Screw clamp w ball joint Stop and support Stop and support Double V 90, narrow Vise set with flat and V jaws (11-pcs) Hold down spring Hold down stud Winder Deflector Clamp set 8 M5 ( 69-pcs) Replacement for #82677 Plastic part set up with positioning sleeves and hold down springs

9 ALUFIX 16 ALUFIX BASIC-SETS 9 Seat rail positioned with centres and using screw-jacks to even out height

10 10 ALUFIX BASIC-SETS EXAMPLES How to connect components Fixture showing housing a V block, secured with winder, deflector and tape

11 ALUFIX 25 ALUFIX BASIC-SETS 11 #90274 Basic Set 1 Alufix 25 (67-pcs), 8kg Base plate 25x150x Bar 25x25x Bar 25x25x Bar 25x25x Delta block 120 Form Quick connector set (36 pcs) Bolt, shortened for thread Tools (10 pcs) Screw-jack h Screw clamp with ball joint Screw clamp with joint Hold down spring Hold down stud Winder Deflector Replacement for #82680 Small casting set up on screw jacks and using winder and deflector with tape for securing

12 12 ALUFIX BASIC-SETS ALUFIX 25 #90275 Basic Set 2 Alufix 25 (104-pcs), 8,5kg Base plate 25x150x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Delta block 120 Form Quick connector set (36 pcs) Bolt, shortened for thread Tools (10 pcs) Screw-jack h Bolt disk with stud Screw clamp with joint Center Center Center with ball V piece 120 with ball joint V piece 90 with ball joint Screw clamp with ball joint Vise Set 50mm (11 pcs) Hold down spring Hold down stud Hold down stud Traverse holder with heel Winder Deflector Replacement for #82684 Steel part on screw jacks, stops and centers

13 ALUFIX 25 ALUFIX BASIC-SETS 13 Handle set up using standard Alufix Classic elements

14 14 ALUFIX BASIC-SETS ALUFIX 25 #90276 Basic Set 3 Alufix 25 (103-pcs), 19kg Base plate 25x250x Base plate 25x50x Base plate 25x150x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Delta block 120 Form Quick connector set (36-pcs) Bolt, shortened for thread Tools (10-pcs) Screw-jack h Bolt disk Screw clamp with ball joint Center, short Center, long V piece 120 with ball joint V piece 90 with ball joint Vise Set 50mm (11 pcs) Hold down spring Hold down stud Hold down stud Traverse holder with heel Winder Deflector Screw clamp with joint Storage case Replacement for #82685 #12584 Storage case

15 ALUFIX 25 ALUFIX BASIC-SETS 15

16 16 ALUFIX BASIC-SETS ALUFIX 25 #90277 Basic Set 4 Alufix 25(229-pcs), 20,5kg Base plate 25x250x Base plate 25x150x Base plate 25x50x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 1D V block Delta block 120 Form Quick connector set (36-pcs) Bolt, shortened for thread Bolt for grid plate and keyless chuck Twin bolt for bar 1D/2D Bolt disk Crosspiece nut Tools (10-pcs) Screw-jack h Bolt disk Center, short Center, long Center with ball Magnetic holder with ball joint V piece 120 with ball joint V piece 90 with ball joint C clamp adjustable Screw clamp with ball joint Vise Set 50mm (11-pcs) jaw keyless chuck compl. ø Hold down spring Hold down stud Traverse holder with heel Winder Deflector Screw clamp with joint Clamp Set 9 M6S (69-pcs) Storage case Replacement for #82686 #12584 Storage case

17 ALUFIX 25 ALUFIX BASIC-SETS 17 Extremely difficcult part to build a modular repeatable fixture for, but no problem with Alufix

18 18 ALUFIX BASIC-SETS ALUFIX 25 #90278 Basic Set 5 Alufix 25(345-pcs), 32,5kg Base plate 25x250x Base plate 25x250x Base plate 25x150x Base plate 25x50x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Strut 25x25x Strut 25x25x Bar 1D Double knuckle V block Delta block 120 Form Delta block 120 Form Quick connector set (70-pcs) Quick connector set (36-pcs) Crosspiece nut Bolt for bar 1D/2D Bolt for grid plate and keyless chuck Bolt, shortened for thread Tools (10-pcs) Screw-jack h Bolt disk Bolt disk Center, short Center, long Center with ball V piece 120 with ball joint V piece 90 with ball joint True line stud Magnetic holder with ball joint Autocenter C clamp adjustable Screw clamp with ball joint Moulding cap Vise Set 50mm (11-pcs) Compound resin 400g Forming jaw with bushes (3 pcs) jaw keyless chuck compl. ø Hold down spring Hold down stud Traverse holder for stud Winder Deflector Hollow block Screw clamp with joint Base for screw clamp Clamp Set 9 M6S (69 pcs) Storage case Replacement for #82687

19 ALUFIX 25 ALUFIX BASIC-SETS 19 #12584 Storage case

20 20 ALUFIX BASIC-SETS ALUFIX 25 #82688 Basic Set 6 Alufix 25(392-pcs), 100kg Workstation 72x60x74cm Base plate 25x300x Base plate 25x250x Base plate 25x150x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar Light 50x50x Coupling, single Coupling, double Bar 1D Double knuckle Roller slide Cross roller slide Strut 25x25x V block V block Delta block 90 Form Delta block 90 Form Delta block 90 Form Delta block 120 Form Delta block 120 Form Delta block 120 Form Lock Twin bolt Combi bolt M Bolt, shortened for thread Twin bolt for grid base plate Twin bolt for bar 1D Combi bolt shortened Tools (10 pcs) Positioning sleeves Connection element M Screw-jack h Screw-jack extension 6mm Screw-jack extension 12mm Bolt disk Center, short Center, long Center with ball V piece 120 with ball joint V block 90 with ball joint True line stud Screw clamp with ball joint Cross over male/male Vise Set 75mm (11 pcs) Forming jaw with bushes (3 pcs) Compound resin 400g jaw keyless chuck compl. ø80

21 ALUFIX 25 ALUFIX BASIC-SETS 21 Supply includes Workstation # Hold down spring Hold down stud Hold down stud Traverse holder for stud Winder Deflector Screw clamp with joint Base for toggle clamp Clamp Set 9 M6S (69 pcs) Replacement for #81499

22 22 ALUFIX BASIC-SETS ALUFIX 25 #82689 Basic Set 7 Alufix 25(421-pcs) 103,5kg Workstation 72x60x74cm Base plate 25x50x Base plate 25x50x Base plate 25x250x Base plate 25x150x Base plate 25x300x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 1D Base plate 2D Double knuckle Roller slide Cross roller slide Strut 25x25x V block V block Delta block 90 Form Delta block 90 Form Delta block 90 Form Delta block 120 Form Delta block 120 Form Delta block 120 Form Lock Twin bolt Bolt, shortened for thread Twin bolt for grid base plate Combi bolt Twin bolt for bar 1D Combi bolt shortened Tools (10 pcs) Positioning sleeves Reducer bush Crosspiece nut Connection element M Screw-jack h Screw-jack extension 6mm Screw-jack extension 12mm Bolt disk Bolt disk Supply includes Workstation # Center, short Center, long Center with ball V piece 120 with ball joint V block 90 with ball joint True line stud Magnetic holder with ball joint Autocenter Stop and support C clamp adjustable Spacer

23 ALUFIX 25 ALUFIX BASIC-SETS Screw clamp with ball joint Cross over male/male Vise Set 75mm (11 pcs) Forming jaw with bushes (3 pcs) Compound resin 400g jaw keyless chuck compl. ø Hold down spring Hold down stud Hold down stud Traverse holder for stud Winder Deflector Hollow block Screw clamp with joint Base for toggle clamp Clamp Set 9 M6S (69 pcs) Replacement for #81500

24 24 ALUFIX BASIC-SETS ALUFIX 25 #90279 Basic Set 8 Alufix 25 (225-pcs), 100kg Workstation 72x60x83cm with storage compartment Base plate 25x50x Base plate 25x50x Base plate 25x250x Base plate 25x150x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Coupling, single Coupling, double Bar 1D Base plate 2D Double knuckle Roller slide Cross roller slide Strut 25x25x375

25 ALUFIX 25 ALUFIX BASIC-SETS 25 Supply includes Workstation # Strut 25x25x Delta block 120 Form Delta block 120 Form Lock Twin bolt Bolt shortened Combi bolt shortened Tools (10-pcs) Positioning sleeves Connection element M Screw-jack h Screw-jack extension 6mm Screw-jack extension 12mm Bolt disk Center C clamp adjustable Cross over male/male Center with ball Replacement for #82690

26 26 ALUFIX BASIC-SETS ALUFIX 25 #90281 Basic Set 9 Alufix 25(438-pcs), 111,5kg Workstation 72x60x83cm with storage compartment Base plate 25x250x Base plate 25x150x Base plate 25x50x Base plate 25x50x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Coupling, single Coupling, double Bar 1D Bar with 1 offset unit Base plate 2D Base plate with 2 offset units Double knuckle Roller slide Cross roller slide Strut 25x25x Strut 25x25x V Block V Block Delta block 120 Form Delta block 120 Form Delta block 120 Form Lock Combi bolt M Twin bolt for bar 1D Twin bolt Bolt shortened Combi bolt shortened Tools (10-pcs) Positioning sleeves Connection element M Screw-jack h Screw-jack extension 6mm Screw-jack extension 12mm Supply includes Workstation # Bolt disk Bolt disk Center, short Center, long Center, long Center with ball V Block 120 with ball joint Knife V 120 with ball joint Magnetic holder with ball joint Autocenter Autocenter Stop and support Stop and support 90

27 ALUFIX 25 ALUFIX BASIC-SETS C clamp adjustable Screw clamp with ball joint Spacer Cross over male/male Hold down spring Hold down stud Hold down stud Traverse holder for stud Winder Deflector Screw clamp with joint Base for toggle clamp Bolt, shortened for thread Replacement for #82691

28 28 ALUFIX BASIC-SETS ALUFIX 25 #90283 Extension Set 1 Alufix 25 Light (97-pcs), 15kg Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Coupling, single Coupling, double Lock Twin bolt Replacement for #82692 Fixture holding workpiece which can be completely rotated by 90 allowing 2 coordinates to be measured with a height gauge

29 ALUFIX 25 ALUFIX BASIC-SETS 29 #90284 Extension Set 2 Alufix 25 Light (143-pcs), 20,5kg Bar 25x25x Bar 25x25x Bar 25x25x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Coupling, single Coupling, double Strut 25x25x Strut 25x25x Delta block 120 Form Lock Twin bolt Screw-jack h Screw-jack h Screw-jack extension 12mm Bolt disk Center Center with ball Screw clamp with ball joint Replacement for #82693 ALUFIX Classic measuring fixture with and without workpiece

30 30 ALUFIX BASIC-SETS ALUFIX 25 #90285 Extension Set 3 Alufix 25 Light (209-pcs), 30kg Bar 25x25x Bar 25x25x Bar 25x25x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Coupling, single Coupling, double Bar 1D Base plate 2D Double knuckle Strut 25x25x Strut 25x25x Delta block 120 Form Lock Twin bolt Twin bolt for bar 1D Screw-jack h Screw-jack h Screw-jack extension 6mm Screw-jack extension 12mm Bolt disk Bolt disk Center, short Center, long Center, long Center with ball Magnetic holder with ball joint Autocenter C clamp adjustable Screw clamp with ball joint Replacement for #82694

31 ALUFIX 25 ALUFIX BASIC-SETS 31 #90272 Basic Set Alufix 25 for plastic parts (190-pcs), 20,5kg Bar Light 50x50x Bar Light 50x50x Bar Light 50x50x Bar 25x25x Bar 25x25x Bar 25x25x Coupling, single Lock Twin bolt Bolt disk with stud Lock Screw-jack h Center, long Center with ball Hold down spring Hold down stud Traverse holder with heel ALUFIX classic measuring fixture for a door

32 32 ALUFIX BASIC-SETS WORKSTATIONS Workstation with integrated sandwich plate No Different type of sandwich plate (see page 91) 800 x 1200mm, Grid 100, 12,5/M6 height 1000mm Workstation (wood) No mm x 600mm x 740mm For storing Alufix components Workstation (wood) - not shown with compartment for Alufix Bars No mm x 600mm x 830mm Like but with additional storage compartment for long AF bars Workstation No , contents not included Workstation (metal)- not shown No mm x 565mm x 725mm with storage compartment for long AF bars Workstation (metal) Nr mm x 560mm x 780mm - withfully fully retractable, deep drawers, also suitable for Alufix 40 - top drawers are sectioned off for smaller parts - 70 kgs load capacity for each drawer - additional storage box for longer bars available

33 AF XS APPLICATIONS 33 We introduce AF XS especially for vision measuring systems.

34 34 ALUFIX BASIC-SETS AF XS #90122 Basic Set AF XS 10, Acryl, (131-pcs) Nr. Pcs. Name Trellis plate XS10 Acryl Telescopic unit XS10 Acryl Telescopic unit XS10 Acryl Foot adapter with thread M4/M6 Acryl Adjustable fish-tongue Acryl Pincers, small, AF16 Acryl Pincers, large, AF16 Acryl Supporter AF 16 Alu Center Acryl Stop and support 90 Acryl Stop and support180 Acryl V-piece Acryl Knife-V Acryl Hold-down stud Alu Hold-down spring Alu Traverse holder with heel Acryl Nr. Pcs. Name Fixing disk Acryl Ball joint Alu Adapter for ball joint Alu Reducer Acryl Reducer w collar Acryl Swivel arm with joint Alu Screw M2,5x Screw M2,5x Nut M 2, Screw pin Acryl Tools (4-pcs) Storage box Picture not shown: # Basic Set I Alufix XS 10, Aluminium (133-pcs)

35 AF XS ALUFIX BASIC-SETS 35 # Basic Set Alufix XS 10, Aluminium (218-pcs) Nr. Pcs. Name Grid base plate 12x140x Telescopic unit L= Telescopic unit L= Foot adapter w. thread M4/M Adjustable fish-tongue Pincers, small Pincers, large Supporter Center D8/M12x0,5, long Center with ball D3/M12x Stop and support Stop and support V-piece, dia 8 mm, Knife-V top section Hold down stud M2.5 AF Hold down spring AF XS Traverse holder w. heel Fixing disk with stud shoulder Ball joint M12x0,5 XS Adapter for ball joint Reducer Alu M12x0.5 M Reducer with collar Nr. Pcs. Name Swivel arm with joint L= Hex socket head screw M2.5 X 6 DIN 912 VA Hex socket head screw M2.5X10 DIN 912 A Nut M2,5 DIN 934 A Tools, (4 pcs) Reference Sphere, Dia 5 M2, Disk with knurled profile Threaded pin M6x12 DIN Threaded pin M6x20 DIN Threaded pin M6x25 DIN Ballpoint press. screw M6x10, Ballpoint press. screw M6x20, Ballpoint press. screw M6x25, Hex nut M6 DIN Storage box AF XS10 Picture not shown: # Basic Set II AF XS 10, Acryl (218-pcs)

36 36 ALUFIX BASIC-SETS AF XS #90181 ALUFIX XS 10 Extension Set 1, Aluminium (6-pcs) Nr. Pcs. Name Keyless chuck ø Vice 32 mm Pins Center plate ø 75 #90182 ALUFIX XS 10 Extension Set 2, Aluminium (12-pcs) Nr. Pcs. Name Collet chuck Collet ø 1,0 mm Collet ø 1,5 mm Collet ø 2,0 mm Collet ø 2,5 mm Collet ø 3,0 mm Collet ø 3,5 mm Collet ø 4,0 mm Collet ø 4,5 mm Collet ø 5,0 mm Collet ø 5,5 mm Collet ø 6,0 mm

37 AF BLACK ALUFIX BASIC-SETS 37 # AF 25 Black Basic Set small (152-pcs.), # AF 25 Black Basic Set (270-pcs.), Picture not shown Nr. Pcs. Pcs. Name #94742 # Base Plate 25x50x Base Plate 25x50x Base Plate 25x50x Base Plate 25x50x Base Plate 25x50x Base Plate 25x50x Base Plate 25x50x Base Plate 25x50x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x Bar 25x25x75 1D Screw connect. set M6/ Hex socket head screw M 6x30 DIN Positioning sleeve 12, Screw-jack 38/50 M24x Plastic cap M24x1 Nr. Pcs. Pcs. Name #94742 # Fixing disk with stud shoulder M6/M24x Screw-jack ext. 12/M24x Center short D32/M Center long 12,5/M24x Step heel clamp M6/ Step heel clamp M6/ Step heel clamp M6/ Knurled nut M Coupling nut M Washer D6, Threaded rod M6x Threaded rod M6x Threaded rod M6x Threaded rod M6x Threaded rod M6x Aluminium case Pin spanner 14/ Positioning rod AF Srewdriver 5,5 x Key for knurled prof. 32/42

38 38 ALUFIX BASIC-SETS ALUGRIP ALUGRIP- Economical start up system. Can be extended using Alufix Classic #95426 Alugrip Basic Set D32 (81 pcs.) No. Pcs. Name Slotted Grid Baseplate with levelling screws Screw jack extension L= Screw jack extension L= Screw jack extension L= Screw jack w check nut Center w. ball and joint V-block 90 w/o ball joint Screw clamp 25 w. ball joint Center M24x1, short Center M24x1, long Center w.ball dia 6, M24x True line stud long True line stud short Hold-down spring D6/ Traverse holder with M6 heel Hold-down stud M6, h Hold-down stud M6, h125 No. Pcs. Name Connector for screw-jack extension, M24x1x9, Cross connector for knurled profile D32, left Fixing disk with threaded stud M6 M24x1, shortened Fixing disk rhomb M24x Fixing disk rhomb M24x1 for T-slot, universal T-Slot nut, L=70 with 3 x M Hex key WAF3 DIN911 D Hex key WAF4 DIN911 D Hex key WAF5 DIN911 D Key for knurled profiles, dia 32/ Pin spanner 14/17, AF Storage case 440x310x125

39 ALUGRIP ALUFIX BASIC-SETS 39 #94459 Alugrip Extension Kit D32 No. Pcs. Name Screw jack ext. L= Screw jack ext. L= Screw jack ext. L= Cross-connector left Cross-connector right Connector Joint Connector Blind cap M24x1x Axial-connector M24x1x9, Fixing Disk M24x Strut Key 32/ Pin spanner 14/ Storage case #94460 Alugrip Extension Kit D42 No. Pcs. Name Screw jack ext. L= Screw jack ext. L= Screw jack ext. L= Cross-connector left Cross-connector right Connector Joint Connector Blind cap M32x1x Axial-connector M32x1x11, Fixing Disk M24x Pin spanner 14/ Strut key 32/ Storage case

40 Measuring fixture for complete body-in white on sandwich plate with hovercraft system Dedicated fixture in Megalu Fixinspect, saves you a lot of time measuring holes and bolts Sidepanel on Alufix XL measuring fixture We will gladly send more detailed catalogue on Alufix Modular Fixturing or further information on other Witte systems shown here on request. WITTE L.P. L.P SOUTH ROYAL ATLANTA DRIVE TUCKER, GA TEL: FAX: INFO@WITTELP.COM