6' Wide Premium Greenhouse Benches

Size: px

Start display at page:

Download "6' Wide Premium Greenhouse Benches"

Alisha Simpson
5 years ago
Views:

Reproduction is prohibited without permission.

1 6' Wide Premium Greenhouse Benches Premium Greenhouse Bench with Rolling Top 2015 FarmTek All Rights Reserved. Reproduction is prohibited without permission. STK# DIMENSIONS R6X08 6' W x 3' H x 8' L R6X10 6' W x 3' H x 10' L R6X12 6' W x 3' H x 12' L *Actual bench may differ from example shown. 1

2 Important Information READ THIS DOCUMENT BEFORE YOU BEGIN Thank you for purchasing this premium greenhouse bench. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the bench. Please read these instructions before you begin. If you have any questions during the assembly, contact Customer Service at for assistance. SAFETY PRECAUTIONS Wear eye protection. Wear gloves when handling metal pipes and top. Use a portable GFCI (Ground Fault Circuit Interrupter) when working with power tools and cords. REQUIRED TOOLS The following list identifies the main tools needed to assemble the bench. Additional tools may be needed. Tape measure and marker Variable speed drill (cordless with extra batteries works best) Small hammer and gloves Level (1' to 2') Carpenter's square or similar tool to square frame Adjustable and needle-nosed pliers Ratchet and socket set 7/16" and 1/2" wrench Drill bit set to predrill screw holes (optional) ASSEMBLY PROCEDURE Following the instructions as presented will help ensure proper assembly. The steps outlining the assembly process are as follows: 1. Verify that all parts are included in the shipment. Notify customer service for questions or concerns. 2. Read these instructions and all additional documentation included with the shipment before you begin. 3. Gather the tools and assistants. 4. For best results, assemble the components on a flat, level surface in the order they are presented in these instructions. 5. Read the care and maintenance information. UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin assembly. 1. Unpack the contents of the shipment and place where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets. 2. Verify that all parts listed on the Bill of Materials/ Spec Sheets are present. If anything is missing or you have questions, consult the Pictorial Parts Guide and all diagrams for clarification, or contact Customer Service. NOTE: At this time, you do not need to open the plastic bags containing smaller parts such as fasteners or washers (if equipped). CARE AND MAINTENANCE Proper care and maintenance is important. Check the following items periodically to properly maintain your bench. Check connections and all fasteners to verify that they remain tight. Do not climb or stand on the frame at anytime. Do not use bench without installing the safety chains for the rolling bench top. Verify that all weight on the bench top is evenly distributed. Promptly repair or replace all damaged parts and frame members. If the bench is disassembled and moved, inspect all parts and connections before reassembling and use. For replacement parts, call for assistance. QUICK START GUIDE For an overview of each bench length with connection details, consult the Quick Start Guide near the back of this guide. WARNING: Bench top can tip! Do not roll top when weight is all along one side. Evenly distribute weight before operation. Never stand on bench top. 2

3 Important Information PICTORIAL GUIDE The following graphics and photos will help identify the different parts of your bench. (Some parts may not be shown.) B Neo-Bonded Washer FALB10B 1/4" Nut FAG102B 1/4" x 3/4" Bolt FA4482B Tek Screw Wafer Head Screw QH1070 Pipe Strap (1) Nut Setter Poly Corners for bench top Lxxxxxx End and Side Rails (Length depends on bench.) QH1400 Band Clamp AR4112Z10 Chain Single Jack #12 (Rolling benches only.) ST01500D706G19 Strut 3

Assembly Instructions 1 ASSEMBLE BENCH TOP SUPPORTS Use the photos and

The 12' bench has four (4) support assemblies.

Gather the parts required to complete one (1) support assembly: (2)

(4) 112391 four-bolt clamps (8) FAG102B (1/4" x 3/4" hex bolts) (8)

Slide the assembly onto one S125P03175 square tube leg pipe. 4.

4 Assembly Instructions 1 ASSEMBLE BENCH TOP SUPPORTS Use the photos and information that follows to construct the bench top frame supports. The 12' bench has four (4) support assemblies. The 8' and 10' benches each have three (3) supports. Gather the parts required to complete one (1) support assembly: (2) S125P03175 square tube for legs (1) S125P057G14 square tube crossbar (4) four-bolt clamps (8) FAG102B (1/4" x 3/4" hex bolts) (8) FALB10B (1/4" nuts) (12) FA4482B Tek screws 1. Gather the parts. 2. Construct two bracket assemblies. Do not tighten the bolts at this time. 3. Slide the assembly onto one S125P03175 square tube leg pipe. 4. Set assembly flush with the end of the square tube. 5. Slide the S125057G14 crossbar square tube into the bracket assembly. IMPORTANT: Set tubes flush with the ends of the bracket assembly. 4

5 Assembly Instructions 1 6. Tighten 1/4" bolts. 7. Check square tube position. 8. Install one FA4482B Tek screw in center. 9. Check assembly for square. 10. Secure bracket in place using two (2) more Tek screws. 11. Flip assembly over and repeat Steps 8-10 to secure remaining tube to brackets. S125P057G14 The 12' bench has four support assemblies. The 8' and 10' benches each have three supports. 12. Repeat steps to install remaining bracket. 13. Assemble remaining bench top supports. NOTE: Photo shows assembled support. 5

Assembly Instructions 2 ATTACH LOWER PIPE STRAPS Use the photos

Attach two QH1070 straps to each bench top support assembly.

Measure 15-3/4" from the bottom of each leg and mark the

Have an assistant hold the assembly and center the pipe strap

Start drilling the mounting hole using an FA4482B Tek screw if

6 Assembly Instructions 2 ATTACH LOWER PIPE STRAPS Use the photos and information that follows to attach the QH1070 straps. Attach two QH1070 straps to each bench top support assembly. QH Measure 15-3/4" from the bottom of each leg and mark the location on the inside edge. 2. Have an assistant hold the assembly and center the pipe strap at the mark. Position the strap on the inside of the leg pipe. See photo in Step 4 for location. 3. Mark one hole position on the leg pipe. 4. Start drilling the mounting hole using an FA4482B Tek screw if desired, or continue with Step Secure pipe strap to the leg tube. Do not overtighten. Doing so will strip threads. 6. Repeat steps to attach all remaining pipe straps to the inside surface of the frame legs. 6

Assembly Instructions 3 ASSEMBLE SUPPORT FRAME FOR BENCH TOP For best results, assemble the support frame

Gather the parts for the support frame: (6) ST01500D706G19 struts; eight (8) for the 12' bench. (2) 1.

) (6) QH1400 band clamps; eight (8) for the 12' bench.

Take the mid support assembly and insert the round pipe into the pipe straps attached to the inside of

At one end of the frame, slide two QH1400 band clamps onto each of the round pipes. 3.

Do not overtighten! Screws should be snug.

7 Assembly Instructions 3 ASSEMBLE SUPPORT FRAME FOR BENCH TOP For best results, assemble the support frame on a flat, level surface. Gather the parts for the support frame: (6) ST01500D706G19 struts; eight (8) for the 12' bench. (2) 1.315" diameter round pipes. (See Quick Start diagrams for pipe length/id.) (6) QH1400 band clamps; eight (8) for the 12' bench. FA4482B Tek screws and B neo-bonded washers End Support Mid Support 1. Take the mid support assembly and insert the round pipe into the pipe straps attached to the inside of each vertical frame leg. NOTE: The 12' frame has two mid supports. 2. At one end of the frame, slide two QH1400 band clamps onto each of the round pipes. 3. Slide the pipes into the end support assembly. 4. Tighten the mounting screws for each of the pipe clamps. Do not overtighten! Screws should be snug. Position pipes flush with the outer edge of each QH1070 pipe strap. 5. Move to the opposite end and slide one band clamp onto each round pipe. (Slide two clamps onto each pipe for the 12' long frame.) Attach the remaining end support to the pipes. 6. Locate and mark the middle of each horizontal pipe. Align mid support assembly with marks. For the 12' long frame evenly space the two mid supports between the end supports. 7

3 ASSEMBLE SUPPORT FRAME FOR BENCH TOP continued

Tighten the pipe strap mounting bolts of the mid

horizontal pipes eight (8) for the 12' long bench.

Take one strut and attach it to one band clamp. 10.

8 3 ASSEMBLE SUPPORT FRAME FOR BENCH TOP continued Assembly Instructions 7. Tighten the pipe strap mounting bolts of the mid support. Tighten until snug. Do not overtighten. Doing so will strip the threads. 8. Check that six (6) band clamps are in position on the horizontal pipes eight (8) for the 12' long bench. See circled clamps above. 9. Take one strut and attach it to one band clamp. 10. Mark the mounting hole position on the inside of the vertical frame leg. 11. Start drilling the mounting hole using an FA4482B Tek screw if desired, or skip to the next step. 12. Attach the strut to the tube using the Tek screw and a B neo-bonded washer. 8

Move to the lower strut connection and reposition band

Using a level, verify that the support leg is

Adjust support assembly and strut as needed and tighten

Repeat to attach the remaining strut for the first end

Move to the mid support and check its position.

9 3 ASSEMBLE SUPPORT FRAME FOR BENCH TOP continued Assembly Instructions 13. Move to the lower strut connection and reposition band clamp as needed. 14. Using a level, verify that the support leg is plumb/vertical. Adjust support assembly and strut as needed and tighten band clamp bolt. 15. Repeat to attach the remaining strut for the first end support assembly. 16. Move to the mid support and check its position. Attach the struts to secure that support in place. Verify that legs are plumb. 17. Repeat for remaining mid support(s). 18. Move to the final end support assembly and attach those struts. Verify that round pipe is flush with the outside edge of pipe straps. 19. Return to each pipe strap and install an FA4482B Tek screw through the strap and into the pipe. 20. Continue with the next procedure. 9

Assembly Instructions 4 INSTALL ROLLER PIPES Gather the

315" diameter pipes (See Quick Start section for pipe

Move to one end support crossbar and measure 10" in from

Install one FA4482B Tek screw at each point marked on the

NOTE: These Tek screws function as roller pipe stops and

Roller Pipe Stops 3. Set the two roller pipes on the frame.

10 Assembly Instructions 4 INSTALL ROLLER PIPES Gather the roller pipe parts: (2) 1.315" diameter pipes (See Quick Start section for pipe lengths and identification.) FA4482B Tek screws 10" 1. Move to one end support crossbar and measure 10" in from the bracket at each end of the crossbar. Mark the points. 2. Install one FA4482B Tek screw at each point marked on the crossbar. NOTE: These Tek screws function as roller pipe stops and help keep pipes aligned during operation. Roller Pipe Stops 3. Set the two roller pipes on the frame. 4. Position each pipe between the crossbar bracket and the Tek screw installed in the crossbar. NOTE: Final adjustment of the roller pipes takes place after bench top is installed. 10

5 ASSEMBLE BENCH TOP For best results, assemble the bench top frame with an

Gather the parts for the support frame: (2) 112399L072375 frame end rails

side rails long See Quick Start section for part numbers.

Select the two end rails and two bench top support tubes. 2.

for your bench. Evenly space the remaining support tubes. 4.

11 5 ASSEMBLE BENCH TOP For best results, assemble the bench top frame with an assistant on a flat, level surface. Gather the parts for the support frame: (2) L frame end rails short 125P072G14 support tubes FA4482B Tek screws (2) Lxxxxxx frame side rails long See Quick Start section for part numbers. Assembly Instructions (1) Expanded metal top B Neo-bonded washers 1. Select the two end rails and two bench top support tubes. 2. Carefully press one support tube into each of the end rails and center the tube in the end rail. 3. Move to the side rails and mark the on-center locations of the support tubes for your bench. Evenly space the remaining support tubes. 4. Position the end rails and marked side rails as shown. 5. Take the remaining support tubes and place in position as shown. 6. With assistance, carefully slide each end of each tube into the side rail channels. Align with the on-center marks. 11

5 ASSEMBLE BENCH TOP continued Assembly Instructions Side Rail Long End Rail Short

Move to the end rails and attach side rails as shown.

the end rail channel. See photo above. 8.

Verify that the rails are aligned as shown. Repeat at each corner. 9.

Slide the entire frame assembly as needed to square the frame. 10.

support tube to seat the tubes to the side rails. 11.

12 5 ASSEMBLE BENCH TOP continued Assembly Instructions Side Rail Long End Rail Short Side Rail Long End Rail Short 7. Move to the end rails and attach side rails as shown. Position the channel edges of the side rail on top of the upper and lower edges of the end rail channel. See photo above. 8. With assistance, gently tap the rails to seat the ends at the corner. Verify that the rails are aligned as shown. Repeat at each corner. 9. Using a carpenter's square, square all corners. Slide the entire frame assembly as needed to square the frame. 10. Move to the side rail, brace one side, and gently tap the side rail at each support tube to seat the tubes to the side rails. 11. Check the support tubes for square and verify that each is aligned with the on-center marks on each side rail. Do not install Tek screws at this time. NOTE: Sample frame is shown above. Size and number of support tubes may differ from your frame. See diagrams for your frame near the back of this guide. 12

Assembly Instructions 5 ASSEMBLE BENCH TOP continued ATTENTION: Actual bench may

102921B Neo-Bonded Washer FA4482B Tek Screw 12.

frame. CAUTION: Metal is sharp! Wear gloves to protect hands. 13.

Gently tap the frame rails as needed to allow the top to drop into position.

NOTE: Use a block of wood or small hammer if needed to lightly tap the frame rails

Measure diagonally and adjust frame as needed until dimensions are similar.

13 Assembly Instructions 5 ASSEMBLE BENCH TOP continued ATTENTION: Actual bench may differ from what is shown. Consult the Quick Start Guide for your bench details B Neo-Bonded Washer FA4482B Tek Screw 12. With assistance, carefully lift the expanded metal top and carry it to the assembled frame. CAUTION: Metal is sharp! Wear gloves to protect hands. 13. Lower the expanded metal top into the frame. Gently tap the frame rails as needed to allow the top to drop into position. Do not force the top into place or pound on the expaned metal. NOTE: Use a block of wood or small hammer if needed to lightly tap the frame rails apart to allow the top to drop into place. 14. Measure diagonally and adjust frame as needed until dimensions are similar. Expanded metal top will sit tight to the tops of frame rails. 15. Measure to find the center of each end rail and mark the location. 16. Take an FA4482B Tek screw and B neo-bonded washer and secure expanded metal top to the end rail. Fastener should be snug. Do not strip threads. 13

along the side rail at each support tube.

secures both the expanded metal top and the

Photo shows a Tek screw and washer installed

Ends and sides should be equal distance from

14 Assembly Instructions 5 ASSEMBLE BENCH TOP continued B Neo-Bonded Washer FA4482B Tek Screw 17. Continue to install Tek screws and washers along the side rail at each support tube. NOTE: Install screws in a position that best secures both the expanded metal top and the support tube to the side rails. Photo shows a Tek screw and washer installed through the side rail and into the support tube. 18. With assistance, carefully lift the assembled bench top and set it in place on the support frame. Frame is heavy! 19. Center top on support frame. Ends and sides should be equal distance from the support frame. 20. Install poly corners using screws. Predrill holes through poly corners and metal for best results using a 1/16" drill bit. 14

6 ADJUST ROLLER PIPES AND TEST Assembly Instructions ATTENTION: Actual bench may differ from what is

Carefully slide the bench top to one side until the edge aligns with the outside edge of the support

Verify that the roller closest to the bench edge is tight to the roller stop installed in the crossbar.

See circled area above. Dashed lines show roller pipe stops and inside edges of crossbar brackets.

to one side. 4. Roll bench top to the center and check roller position.

15 6 ADJUST ROLLER PIPES AND TEST Assembly Instructions ATTENTION: Actual bench may differ from what is shown. Consult the Quick Start Guide for your bench details. Align Outside edge of crossbar. 1. Carefully slide the bench top to one side until the edge aligns with the outside edge of the support frame crossbar. NOTE: Square the bench top on the support as needed to align it with all crossbars. 2. Verify that the roller closest to the bench edge is tight to the roller stop installed in the crossbar. See circle in photo above. Review Procedure 4 for roller stop photos and position if needed. Roller Rollers Pipes 3. Check the remaining roller to verify that it is tight against the crossarm bracket. See circled area above. Dashed lines show roller pipe stops and inside edges of crossbar brackets. NOTE: Above photo shows roller pipe positions when properly adjusted and the bench top is fully rolled to one side. 4. Roll bench top to the center and check roller position. Except for minor adjustments, pipes are typically centered between the crossbar bracket and roller pipe stop at each end. 5. Roll bench top to the opposite side and check operation. Adjust rollers as needed. When adjusted correctly, rollers are parallel to each other. 15

7 INSTALL SAFETY CHAINS Assembly Instructions ATTENTION:

Consult the Quick Start Guide for your bench details. 1.

2. Using pliers, grip the link and carefully bend to open it

Repeat this process to create six (6) 12" pieces of chain.

Take one chain and slide the end over a lower 1/4" bolt of

NOTE: Carefully roll the bench top to the opposite side to

Squeeze the link around the bolt, add a 1/4" nut, and tighten

16 7 INSTALL SAFETY CHAINS Assembly Instructions ATTENTION: Actual bench may differ from what is shown. Consult the Quick Start Guide for your bench details. 1. Take the AR4112Z10 length of chain and measure a 12" section. 2. Using pliers, grip the link and carefully bend to open it enough to separate the 12" section from the bulk chain. 3. Repeat this process to create six (6) 12" pieces of chain. (The 12' long frame has eight (8) chains in all.) 4. Take one chain and slide the end over a lower 1/4" bolt of one support assembly. NOTE: Carefully roll the bench top to the opposite side to access the bracket. 5. Squeeze the link around the bolt, add a 1/4" nut, and tighten to secure the chain. NOTE: Position so chain hangs down as shown in the next photo. 6. Verify that the link at the free end is open enough to hook onto the expanded metal top. 16

Assembly Instructions 7 INSTALL SAFETY CHAINS continued 7.

Rollers will stop against the Tek screws installed in crossbar.

Hook the free end of a chain over the expanded metal top from

Position chains as needed to prevent contact with screws on the

With pliers, pinch the link to close it around the expanded

Move to the remaining chains on the same side and repeat the

17 Assembly Instructions 7 INSTALL SAFETY CHAINS continued 7. Repeat Steps 4-6 to attach the remaining safety chains one to the top of each support assembly. 8. Carefully roll the bench top to one side. Rollers will stop against the Tek screws installed in crossbar. Review Procedure 4 to adjust rollers if needed. 9. Hook the free end of a chain over the expanded metal top from the underside. Position chains as needed to prevent contact with screws on the crossbar brackets. 10. With pliers, pinch the link to close it around the expanded metal bench top. 11. Move to the remaining chains on the same side and repeat the steps to secure the end of each chain to the bench top. 12. Repeat steps to attach the remaining chains to the bench top. Roll bench top to test operation. NOTE: Adjust position of the chains as needed to prevent them from getting caught on the Tek screws in the crossbar brackets. 17

18 PAGE RESERVED FOR CUSTOMER NOTES AND RECORDS 18

19 Quick Start Guide 6' x 8' Premium Bench Rolling Top R6X08 6' x 10' Premium Bench Rolling Top R6X10 6' x 12' Premium Bench Rolling Top R6X12 WARNING: Bench top can tip! Do not roll top when weight is all along one side. Evenly distribute weight before operation. Never stand on bench top. 19

20 6' x 8' (112416R6X08) Premium Bench Rolling Top A See next page for 6' x 8' bench top parts. FALB10B Nut 131P Bolt Clamp FAG102B Bolt B FA4482B Tek Screw S125P057G14 ST01500D706G19 Strut QH1070 Pipe Strap QH1400 Band Clamp A B Bolt Clamp Roller Pipes S125P P072 QH1070 Pipe Strap S125P03175 Roller Pipe Stops (FA4482B Tek Screws) 20

21 6' x 8' (112416R6X08) Bench Top Exploded View 6' x 8' Bench Top R6X08 Expanded Metal Top B Neo-Bonded Washer FA4482B Tek Screw Wafer Head Screw FA4482B Tek Screw and B Neo- Bonded Washer S125P072G14 Support Tube S125P072G14 Tube S125P072G14 Tube Poly Bench Corner L Side Rail S125P072G14 Tube L End Rail Waferhead Screw ATTENTION: Evenly space the S125P072G14 support tubes during assembly. Install one support tube in the channel of each end rail. See Procedure 5 for details. 21

22 6' x 10' (112416R6X10) Premium Bench Rolling Top A See next page for 6' x 10' bench top parts. FALB10B Nut 131P Bolt Clamp FAG102B Bolt B S125P057G14 FA4482B Tek Screw QH1070 Pipe Strap QH1400 Band Clamp ST01500D706G19 Strut Bolt Clamp Roller Pipes S125P03175 A B 131P096 S125P03175 QH1070 Pipe Strap Roller Pipe Stops (FA4482B Tek Screws) 22

23 6' x 10' (112416R6X10) Bench Top Exploded View Expanded Metal Top B Neo-Bonded Washer FA4482B Tek Screw Wafer Head Screw 6' x 10' Bench Top R6X10 FA4482B Tek Screw and B Neo-Bonded Washer S125P072G14 Support Tube S125P072G14 Tube L Side Rail S125P072G14 Tube S125P072G14 Tube Poly Bench Corner ATTENTION: Evenly space the S125P072G14 support tubes during assembly. Install one support tube in the channel of each end rail. See Procedure 5 for details Poly Bench Corner L End Rail Waferhead Screw 23

24 6' x 12' (112416R6X12) Premium Bench Rolling Top A See next page for 6' x 12' bench top parts. FALB10B Nut 131P132G Bolt Clamp FAG102B Bolt B FA4482B Tek Screw S125P057G14 ST01500D706G19 Strut QH1070 Pipe Strap QH1400 Band Clamp Bolt Clamp Roller Pipes S125P03175 A B 131P120G17 QH1070 Pipe Strap S125P03175 Roller Pipe Stops (FA4482B Tek Screws) 24

25 6' x 12' (112416R6X12) Bench Top Exploded View B Neo-Bonded Washer FA4482B Tek Screw Wafer Head Screw 6' x 12' Bench Top R6X12 Expanded Metal Top FA4482B Tek Screw and B Neo-Bonded Washer S125P072G14 Support Tube S125P072G14 Tube S125P072G14 Tube L Side Rail S125P072G14 Tube Poly Bench Corner ATTENTION: Evenly space the S125P072G14 support tubes during assembly. Install one support tube in the channel of each end rail. See Procedure 5 for details Poly Bench Corner L End Rail Waferhead Screw 25