TENON CABINET DOORS. General Door Information. Orders: Tenon Door Construction: Center Rails on Tenon Doors: Tolerance: Sample Doors:

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2 General Door Information Orders: Elias Woodwork accepts orders either in metric to the nearest millimeter or in inches to the nearest 1/16. Whenever you are ordering or speaking with a Customer Service Representative, please refer to cabinet doors WIDTH by HEIGHT. From a single vanity to a condominium project we will accept orders from one door to several thousands. Although our manufacturing system has been engineered to be able to produce 1 door almost as efficiently as 1000 there will still always be some economies of scale that may influence pricing on large orders. For this reason we may be able to work out lower prices for large projects when you need that extra edge to get the job. This project pricing is a job by job basis and is completely separate from your standard discount. Tenon Door Construction: Elias Woodwork manufactures it s wood tenon style cabinet doors without the use of any metal pins. All solid panels are installed with ¼ rubber space balls to allow for expansion in different environmental situations. All plywood panels are glued in on all four sides as there is no concern with expansion and this prevents any possible vibration problems in the future with the plywood panel. Center Rails on Tenon Doors: Defaults: Cabinet doors over 48 in height will have a horizontal center rail inserted. Cabinet doors over 4 in width will have a vertical center rail inserted. Cabinet doors over 48 in width will have vertical center rails inserted. All rails will be centered to create even sized panels. If you require a 5 piece drawer front with a solid panel over 4 in width but do not wish to have the center rail you may order the panel with horizontal grain. Tolerance: Elias Woodwork warrants that it s wood cabinet doors have a size tolerance of +/- 1mm. Warping is always a factor with wood cabinet doors. Elias Woodwork warrants that any door or drawer front under 4 x48 will have an allowance of 1/8. Doors or drawer fronts between the sizes of 4 x48 and 4 x7 will have an allowance of ¼. Any doors or drawer fronts wider than 4 or higher than 7 will not be warranted for warpage. Note: This applies to doors and drawer fronts with one vertical grain panel. Sample Doors: Samples doors that will be used as selling tools or for a showroom display are available at an additional 0% off your current discounted price. Suggested sizes are 11 x15, 1 x15 and 13 x16. All sample doors are supplied with a label that details the specifications of the door for ease of selling and ordering. 8

3 General Door Information Confirmations: The Purpose: To ensure that all information regarding wood species and grade, profiles, sizes, and ship date are correct and/or acceptable to the customer. Every order sent to Elias Woodwork will have a confirmation sent back to the customer to verify that we understand what you want. How to Use / Read: Please read each of the highlighted sections on the confirmation carefully. Note that each of the highlighted areas correspond with wood tenon door codes only. If your confirmation has any other products listed, check the confirmation page in each of those sections to verify the codes and their layout on the confirmation. The ship date, especially the date shown in the Service Level chart will only take effect when the confirmation has been received by Elias Woodwork. The ship date shown on the confirmation is only valid if you follow these instructons. If your customers require faster lead times, don t forget that you can take advantage of changing your ship date in the Service Level chart on the confirmation! Latest scheduled ship date if order is confirmed as shown One box must be checked One box must be checked All unit prices and total are based on Economy service level 9

4 Tenon Door Code Explanation E O A [ ] Finishing Option Hinge Drilling Option Applied Molding Option Number Of Panels Outside Edge Profile Panel/Frame/Mullion Option Stile & Rail Profile Door Shape Quality Standards Quality Standards For Every Tenon Door: Every door is: - assembled in an automated clamp to ensure squareness. - squared again and edged to your desired profile on a CNC automated double ender. - thickness sanded with 100, 150, 180, and 40 grit sand paper front and back. - machine orbital sanded front and back. - hand orbital sanded front for select and premium grades. - profile sanded raised panel and outside edges. - fladder sanded front and back. - individualy inspected for quality and ensure all cross grain has been removed. 30

5 How to Order Four Simple steps to order tenon doors: Step 1. Choose - style/shape of door ie: "E600Y" Shape Step. Choose - inside stile profile. ie: "101" Stile Step 3. Choose - panel profile. ie: "O" Panel Step 4. Choose - door edge profile. ie: "A" Edge 31

6 Minimum Size Chart for Tenon Doors Solid Raised Panel Doors (based on panel with 1-1/16" reveal) -1/4" Stile/Rail Material 3" Stile/Rail Material Door Shape Minimum Minimum Minimum Minimum Width Height Width Height E500 E501 E50 E503 E600W/X/Y E800W/X/Y 7-3/8" 7-3/8" 7-3/8" 7-3/8" 7-9/16" 7-9/16" 7-3/8" 6-3/8" 5-1/8" 5-5/8" 9" 10-5/8" 8-7/8" 8-7/8" 8-7/8" 8-7/8" 9-1/16" 9-1/16" 8-7/8" 6-3/8" 5-1/8" 5-5/8" 9-1/16" 1-1/8" 187mm 187mm 187mm 187mm 19mm 19mm 187mm 161mm 130mm 143mm 8mm 70mm 5mm 5mm 5mm 5mm 30mm 30mm 5mm 161mm 130mm 143mm 30mm 308mm Solid Raised Panel Drawer Fronts (based on panel with 3/4" reveal) -1/4" Stile/Rail Material 3" Stile/Rail Material Door Shape Minimum Minimum Minimum Minimum Width Height Width Height E500 E501 E50 E /" 6-1/" 6-1/" 6-1/" 6-1/" 5-1/" 4-1/" 5" 8" 8" 8" 8" 8" 5-1/" 4-1/" 5" 165mm 165mm 165mm 165mm 165mm 140mm 114mm 17mm 03mm 03mm 03mm 03mm 03mm 140mm 114mm 17mm E600W/X/Y n/a n/a n/a n/a E800W/X/Y n/a n/a n/a n/a Flat Panel Doors (1/4" & 3/8") -1/4" Stile/Rail Material 3" Stile/Rail Material Door Shape Minimum Minimum Minimum Minimum Width Height Width Height E500 E501 E50 E503 E600W/X/Y E800W/X/Y 5-1/" 5-1/" 5-1/" 5-1/" 7-1/" 7-1/" 5-1/" 4-1/" 3-1/" 4" 7-1/" 9-1/" 7" 7" 7" 7" 9" 9" 7" 6" 3-1/" 4" 9" 11" 140mm 140mm 140mm 140mm 190mm 190mm 140mm 114mm 89mm 10mm 190mm 4mm 177mm 177mm 177mm 177mm 8mm 8mm 177mm 15mm 89mm 10mm 8mm 80mm Above minimums based on reveals allow for 1/ flat on raised panel. Maximum width on E600W/X/Y and E800W/X/Y = 6 ½ See page 37 for door shape explanations. See pages 40 & 41 for actual reveal size of your chosen panel profile to calculate minimum size. See page 3 for information on maximum widths on square (E500, E501, E50, E503) doors. 3

7 Tenon Door Shapes E501 Tenon Drawer Front 1-3/4 Top and Bottom Rails E50 Tenon Drawer Front 1-1/4 Top and Bottom Rails E500 Square Tenon Door E503 Tenon Drawer Front 1 1/ Top and Bottom Rails E600W Princeton Arch Tenon Door E600X Windsor Arch Tenon Door E600Y Cathedral Arch Tenon Door E800W Princeton Arch Tenon Door E800X Windsor Arch Tenon Door E800Y Cathedral Arch Tenon Door 33

8 Stile / Rail Options * 303* 311* 306* 305* 307* 34 *Available only with PD, RF, OR, ORB and ORV panel profiles.

9 Stile / Rail Options 309** 310** 401*** 403*** 40*** 404*** * 70* **Recommended for solid panel profiles. ***Available only with PF panel. 35

10 Panel Profiles S063 S069 S057 S065 S066 S068 O R DFO DFR S060 S059 L U S070 S067 36

11 Panel Profiles S064 S056* Q S* N S055* DFN OR S06 RF** 3/8" Plywood - Reversed M PF 3/8" Plywood Panels are available with either a Beaded or V-Groove option. See page 93 for details and pricing. PD 1/4" Plywood 37

12 Edge Profiles A B 1/8" Radius C D* 1/4" Radius 1/" Radius E* F G* H* 1/4" Cove I J Dropped 1/4" Radius K L* Dropped 1/8" Radius 3/4" Radius 38

13 Edge Profiles M* N* T* U* mm Cove V* W* 1/4" Bevel D10 Y* D01* D04* 1/8" Bevel D05* D06 Dropped 3/16" Radius 39

14 Tenon Door Showcase E U J K100 Clear Alder E PD B 1 AM03 - K100 Select Maple E PD G 1 AM08 - K100 Select Cherry E PD B K100 Premium Hickory E U B 1 AM11 - K100 Knotty Alder E F J K100 Select Maple 40

15 Tenon Door Showcase E PD B 1 AM01 - K100 Select Oak E500 0 S059 B 1 AM04 - K100 Select Maple E L V K100 Select Oak E S064 V 1 AM04 - K100 Select Maple E OR B K100 Select Maple E500 0 S059 J 1 AM04 - K100 Select Cherry 41