4-SIDED NAVAJO SHELTER ARIZONA MODEL INSTALLATION INSTRUCTIONS
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1 4-SIDED NAVAJO SHELTER ARIZONA MODEL INSTALLATION INSTRUCTIONS Recommended Tools: Before You Begin: Saftey Glasses, Tape Measure, Carpenters Level, Framing Square, Hex Head Nut Drivers, Chalk Line, Elec. Drill w/ Bits (Masonry Drill, Bits. & Anchors maybe required if securing to Stone, Concrete, or any other masonry unit.) 1.) Please read all instructions carefully. Check the Bill of Materials for any missing parts, and gather necessary tools. To prevent scratching of painted materials, place on a tarp, paper, or protective material. ATTENTION INSTALLERS: Metal shavings left on roof and other surfaces will quickly rust and stain the surface finish. Cutting, drilling and installing roof panels, fasteners and other components will cause metal shavings. These shavings MUST be carefully removed at the end of each day by either sweeping or brushing the installed roof and other surfaces.
2 4-SIDED NAVAJO SHELTER - ARIZONA MODEL PARTS LIST ph. (800) web 1. RIDGE CAP 2. ROOF PANELS 3. TRIM ANGLE 4. PURLIN 5. RAFTER 6. TIE BLOCK 7. COLUMN 8. PEAK CAP 9. #2 TEK SCREW 10. #5 TEK SCREW /2" BOLT w/ NUT 12. 2" BOLT w/ NUT
3 STEP 1 Layout the four legs and rafters, and then bolt together using the 5/8" bolts and nuts (see Fig. 1-1), but do not tighten completely at this time. Bolt the four sided tie block to one of the leg/rafter assemblies and stand up. Stand up another assembly to the left or right of the first one and bolt together (see Fig. 1-2), and follow this procedure around the tie block until all are in place. DO NOT COMPLETELY TIGHTEN BOLTS AT THIS TIME. 5/8" Bolt w/ Nut Tie Block 5/8" Bolt Fig. 1-1 Fig. 1-2 STEP 2 Set the post spacing per the enclosed layout plans, and referring to the special anchoring instructions attached, anchor the post to the slab or footings. DO NOT COMPLETELY TIGHTEN BOLTS AT THIS TIME. Attach the purlins to rafters using the 1 1/2" Bolts - be certain to install purlins with the top angled down and out, following the slope of the rafters. This is necessary so the roof panels will lay flat on top of the purlins for installation. Purlin Anchor Bolt w/ Nut & Washer Fig. 1-3 Fig /2" Bolt w/ Nut
4 STEP 3 Attach ridge cap to rafter using #5 Tek Screw at 12" O.C. on both sides of the rafter (see Fig. 2-1). Be sure that the ridge cap is even with the top end of the rafter before securing. Tie a string around a purlin, wrap the string around the ends of two ridge caps, and tie off to a purlin on the opposite side of the shelter (see Fig. 2-2). This string will support & properly align the roof panels as they are installed. CAUTION: Installing Tek screws at a high rpm may cause Tek screws to become damaged or break during installation. #5 Tek 12" O.C. Purlin String Fig. 2-1 Fig. 2-2 STEP 4 Snap the center roof panels together. Hint: Holding a 2x4 under the lock, and lightly tapping on top with a rubber mallet will speed the joining of 2 pans. Set the panels on the unit and line up the center of the panel lock with the center of the tie block and the center of the purlin. (see Fig. 2-3). Slide the panels into the ridge cap and check the panel overhang at the purlin. Secure the top edges of the roof panels to the ridge cap using s at 8" O.C. Anchor the bottom edge of the roof panels to the purlin using #5 Tek Screws at 8" O.C. (see Fig. 2-4). NOTE: Before installing 4th & final set of roof panels secure the peak cap to ridge cap/roof panels (see Fig. 3-1 in STEP 8" O.C. Roof Panel String Fig. 2-3 Fig. 2-4 String #5 Tek 8" O.C. Roof Panel Purlin
5 STEP 5 Before installing the final set of roof panels place the peak cap at the top of the shelter. Anchor the cap to the ridge caps & ctr. roof panels as shown in Fig Hoist two trim angles into position overlapping the ends at the middle of the shelter. Adjust the amount of overlap until you achieve the proper length and splice the ends together using 4 - s (see Fig. 3-2). Peak Cap Roof Panels Fig. 3-1 Fig. 3-2 Trim Angle STEP 6 Secure the corner ends of the trim angle to the ridge cap & adjacent angle using 3 - s (see Fig 3-3). Anchor the rest of the trim angle to the roof panels with 8" O.C. Be Sure to place screws over the ridge of the roof panels (see Fig. 3-4). #2 Tek Screw Trim Angle (Cut & Fold as Shown) Fig. 3-3 Fig. 3-4 Trim Angle Roof 8" O.C.
6 CONGRATULATIONS! ASSEMBLY COMPLETED Other Products Available from AMERICANA BUILDING PRODUCTS: Fabric Window Awnings, Aluminum Patio Covers and Window Awnings, Glass Enclosures, Screen Enclosures, Park Shelters, Aluminum Railings & s, Retractable Fabric Awnings & More! NOTES
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