BASIC TOOLS AND MATERIALS NEEDED. Introduction HOW TO CARE FOR YOUR DOOR

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2 DO IT RIGHT! Use a Kohler Certified Installer, (KCI), for the installation of your Kohler Shower Door. Contact your Kohler Distributor/Showroom or call Kohler at KOHLER for the KCI nearest you. Introduction Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. The Exploded Diagram of the Door on pages 3 and 5 will also provide a helpful reference when relating the location of the various parts. All information in these instructions is based on the latest product information available at the time of publication. Kohler Co. reserves the right to make changes in product characteristics, packaging, or availability at any time without notice. BASIC TOOLS AND MATERIALS NEEDED TOOLS 6 foot folding rule or measuring tape Electric drill Drill bit-1/4 Masonry bit for ceramic tile-1/4 driver-phillips Level Fine file Pencil Center punch Hammer Safety glasses Caulking gun Silicone Sealant (RTV) MATERIALS IMPORTANT CONSUMER INFORMATION LIMITED ONE-YEAR WARRANTY Kohler plumbing fixtures and fittings are warranted free of manufacturing defects. Kohler Co. will, at its election, repair, replace, or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one year after installation. Kohler Co. is not responsible for installation or removal costs. To obtain warranty service, contact Kohler Co. either through your Dealer or Plumbing Contractor, or by writing Kohler Co., Attn: Customer Service Department, 444 Highland Drive, Kohler, WI USA, or by calling KOHLER from within the USA. Implied warranties, including that of merchantability or fitness for a particular purpose, are expressly limited in duration to the duration of this warranty. Kohler Co. disclaims any liability for special, incidental, or consequential damages. HOW TO CARE FOR YOUR DOOR NEVER USE SCOURING POWDER, PADS OR SHARP INSTRUMENTS ON METAL WORK OR GLASS PANELS. The use of a squeegee following each shower is recommended to eliminate water spots on the inside of the glass panels. An occasional wiping down with a mild detergent diluted in water is all that is needed to keep the panels and anodized aluminum parts looking new. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of special, incidental, or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state. This limited warranty provides specific legal rights as they apply within the USA, and other rights may be available, but may vary from country to country. This is our exclusive written warranty. CAUTION: TEMPERED GLASS CANNOT BE CUT. KOHLER CO., KOHLER, WISCONSIN

3 LEFT SIDE PART NAMES FOR INSTALLATION (Viewed from outside of the shower) Bracket Bushing No x 5/8 Flathead No x 1-1/2 Pilot Point No x 1/2 Panhead No x 1/2 Panhead Cover S11135 No x 5/8 Flathead Roller Stop Identification Label Located on Shower of Top Frame 9886 Handle Handle Insert S11135 Expander Jamb Wall Anchor No x 1-1/4 Panhead Wall Jamb S11136 S11136 Bottom Seal Cross-Over Seal Clip No x 1/4 Bottom Seal Flathead Cross-Over Seal 9885 Handle 3

4 DETERMINING BOTTOM OF PANEL ASSEMBLY TO INSTALL BOTTOM SEALS FOR LEFT SIDE PIVOT Figure 1 Left A. Install the pivot side of the door on the showerhead side. Be sure there are no obstructions. Bottom Seals Figure 2 Shower B. For a left side pivot as shown in Figure 1, position the panel assembly with the rolling panel up and the pivot side panel down on work area as shown. Lay the panel assembly on a flat surface such as a work bench or table. IMPORTANT: The panel assembly must be positioned on work area as shown in Figure 2 to install bottom seals for a left side opening. Bottom End for Left 4

5 RIGHT SIDE PART NAMES FOR INSTALLATION (Viewed from outside of the shower) S11136 No x 5/8 Flathead Handle Insert 9885 Handle Roller Stop S11136 No x 1/2 Panhead No x 1-1/2 Pilot Point No x 5/8 Flathead No x 1/2 Panhead Cover Identification Label Located on Shower of Top Frame Bracket Bushing No x 1-1/4 Panhead Expander Jamb Wall Anchor Wall Jamb S11135 Bottom Seal 9886 Handle Cross-Over Seal Clip S11135 No x 1/4 Flathead Bottom Cross-Over Seal 5

6 DETERMINING BOTTOM OF PANEL ASSEMBLY TO INSTALL BOTTOM SEALS FOR RIGHT SIDE PIVOT Figure 1 Right A. Install the pivot side of the door on the showerhead side. Be sure there are no obstructions. Bottom Seals Figure 2 B. For a right side pivot as shown in Figure 1, position the panel assembly with the rolling panel up and the pivot side panel down on work area as shown. Use same instructions to install seals as left side pivot. Lay the panel assembly on a flat surface such as a work bench or table. Shower Bottom End for Right IMPORTANT: The panel assembly must be positioned on work area as shown in Figure 2 to install bottom seals for a right side opening. 6

7 1 INSTALLING CROSS-OVER SEAL CLIP AND CROSS-OVER SEAL All of the following illustrations are for left side pivot. Right side pivot would be opposite. A. Position the cross-over seal clip next to the roller bracket and align the hole in the cross-over seal clip with the hole in the roller bracket. Roller Bracket Cross-Over Seal Clip No x 1/4 Flathead B. Secure the cross-over seal clip with a No x 1/4 flathead screw. Cross-Over Seal Clip Installed C. Remove the paper backing from the cross-over seal. Paper Backing Cross-Over Seal D. Position the adhesive side of the cross-over seal toward the cross-over seal clip as shown. E. Fit the cross-over seal over the cross-over seal clip as shown. Cross-Over Seal Cross-Over Seal Installed 7

8 2 INSTALLING ROLLING PANEL SEAL No x 1-1/2 Pilot Point A. Remove the panel stop by turning the No x 1-1/2 pilot point screw counterclockwise. Roller Stop Bottom Frame Groove B. Insert the rolling panel seal into the groove of the rolling panel bottom frame. Slide the seal into the bottom frame groove and align the end of seal with the edge of the rolling panel handle. Seal Correct Installation of Seal C. Place the roller stop against the rolling panel bottom frame and align the hole in the roller stop with the screwport in bottom frame. Secure the roller stop with the No x 1-1/2 pilot point screw. Roller Stop No x 1-1/2 Pilot Point Correct Installation of Roller Stop 8

9 3 INSTALLING PIVOT PANEL SEAL A. Remove the 2 No x 5/8 flathead screws from the pivot bracket as shown. B. Remove the pivot bracket and wall jamb. No x 5/8 Flathead Bracket Wall Jamb C. Insert the pivot panel seal (square end) into the groove of the pivot panel bottom frame. Slide the seal into the bottom frame groove with the square end of the seal against the cross-over seal. Groove Seal D. Install the pivot bracket with the No x 5/8 flathead screws as shown. No x 5/8 Flathead Bracket Bracket Installed No x 7/16 Panhead E. Turn the panel assembly over on the work table so that the rolling panel is down and the pivot side panel is up. Push Bracket Down F. Insert the No x 7/16 panhead screw into the screw hole in the roller bracket as shown. Push the roller bracket down toward the seals and tighten the roller bracket screws to secure the bracket. Roller Bracket s 9

10 4 LOCATING AND MARKING WALL JAMB LOCATION Slot Toward Inside of Shower A. Place the wall jamb against the wall on the showerhead side with the bottom end of the wall jamb resting on the shower ledge. Be sure the shower side of the wall jamb, (with slots), is positioned toward the inside of shower and the room side of wall jamb is 1/16 from the curved edge of the shower ledge. This placement of the wall jamb will insure that the bottom seals on the door panels will be located on the flat area of the ledge. NOTE: The wall jamb must sit flat on the shower ledge. If your ledge has a curve in the corners at the side wall, it may be necessary to shape the bottom end of the wall jamb with a file. B. Use a level to plumb the wall jamb vertically and mark the 6 hole locations on the wall. Mark at the center of the slots in the wall jamb. Wall Jamb (Room ) Level Shape Bottom End of Wall Jamb with a File if Necessary Wall Jamb Slots on (Shower ) Pencil Wall Jamb 1/16 from Curved Edge 10

11 5 DRILLING HOLES AND INSTALLING WALL JAMBS NOTE: WEAR SAFETY GLASSES. Use the following steps to install wall jamb using solid wall anchors Wall Jamb (Room ) Level No x 1-1/4 Panhead A. Lightly center punch the 6-hole locations on wall. On ceramic tile, use the center punch to nick the surface glaze. Tap the punch lightly with your hammer so you don t crack the tile. B. Drill all 6 holes with a 1/4 drill bit (use a masonry bit for ceramic tile). After drilling, thoroughly clean the shower ledge and insert solid wall anchors into all 6 holes. C. Align the slots in the wall jambs with the holes in the wall. D. Secure the wall jambs with 6 No x 1-1/4 panhead screws. IMPORTANT: As the screws are installed and tightened to secure wall jamb, use a level to insure that the wall jamb stays plumb and the bottom end of the wall jamb is 1/16 from the curved edge of the shower ledge. Wall Jamb 1/16 from Curved Edge 11

12 6 CAULKING BOTTOM PIVOT BLOCK A. Lay the panel assembly on a flat surface and caulk around the bottom pivot block as shown. B. Spread the caulk over the surface of the pivot block and remove any excess caulk. CAUTION: Do not allow any caulk on the bottom seal. Caulk Around Edges Bottom Seal Block 7 INSTALLING PANEL ASSEMBLY CAUTION: Clean shower ledge and bottom seal immediately if any caulk is transferred to the shower ledge or bottom seal from the pivot block when installing the panel assembly. A. Lift the panel assembly with the bottom of the pivot block approximately 2 above the shower ledge and align the slots in the pivot blocks with the legs of the wall jamb. B. Slide the panel assembly towards the wall until it is all the way over the wall jamb, then slide the panel assembly down until the pivot block rests on the shower ledge. C. Install No x 1/2 panhead screws into the top and bottom holes of the wall jamb into the top and bottom pivot blocks and tighten. EXPANDER JAMB INSTALLED INTO THE WALL JAMB SHOWER SIDE No x 1/2 Panhead 12

13 8 ADJUSTING ROLLING PANEL Insert the No x 5/8 panhead adjustment screw into the screw hole in the top roller bracket as shown and turn clockwise into the roller bracket until snug against the roller bracket screw then tighten 1/2 turn more. It may be necessary to adjust the rolling panel if the panel tends to wobble or has excessive movement. If necessary to adjust, see the following roller bracket adjustment procedures. A. Fully loosen the No x 5/8 panhead adjustment screw in the installed top bracket. Top Roller Bracket Roller Bracket s B. Loosen the 2 roller bracket screws 1/4 turn. C. Slide the rolling panel to the half open position. D. Tap the top roller bracket down with screwdriver handle until rollers contact the rolling panel frame. No x 5/8 Panhead Adjustment E. Tighten the No x 5/8 panhead adjustment screw until snug against roller bracket screw and then tighten 1/2 turn more. F. Tighten the roller bracket screws. Do not adjust the bottom roller bracket. 9 ADJUSTING PANEL ASSEMBLY Cover A. If the bottom seals do not contact the ledge the full length of the seals, adjustment is needed. To adjust loosen only one screw, either the top or the bottom, and pull that end of the panel assembly away from the wall so that both of the bottom seals contact the ledge the full length of the seals and the door operates smoothly. No x 1/2 Panhead B. Be sure to tighten all screws to secure the panel assembly. C. Fit 2 screw covers over the No x 1/2 panhead screw heads. 13

14 10 INSTALLING TOP END CAPS No x 1/2 Panhead Installing S11135 A. From the room side of the door, fit the S11135 end cap over the roller bracket and secure with a No x 1/2 panhead screw. B. From the shower side of the door, fit the S11135 end cap over the panel stop and secure with a No x 1/2 panhead screw. END CAP INSTALLED 14

15 11 INSTALLING BOTTOM END CAPS Installing S11136 A. From the shower side of the door, fit the S11136 end cap over the panel stop and secure with a No x 1/2 panhead screw. B. From the room side of the door, fit the S11136 end cap over the roller bracket and secure with a No x 1/2 panhead screw. END CAP INSTALLED 12 SEALING A. Seal around the room side and shower side of the door where the wall jamb meets the wall. Seal Here B. Seal shower side where the pivot block meets the ledge. Allow the caulk to set 24 hours before use. Seal Here (Room and Shower ) Seal Block Here (Shower ) 15

16 CALL US FOR HELP Questions? Problems? First review the installation instructions to ensure correct installation. For additional assistance in the USA, call our Customer Service Department for direct help. You may also contact us at our web site listed below KOHLER 16