MODULAR HIGH TUNNEL INSTALLATION GUIDE

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1 9615 Grandview Rd. Kansas City, MO Version: 15 JAN Sustainable Agriculture Solutions MODULAR HIGH TUNNEL INSTALLATION GUIDE (816) SmallFarmTools.com Thank you for purchasing a Modular High Tunnel from Four Season Tools. We re excited to take the larger scale technology we ve invented for market farmers and bring to gardeners and backyards across the country. These buildings are meant for simple season extension, allowing for production early and later into the season. For commercial production, FST offer a whole line season extension structures at REQUIRED MATERIALS LADDERS: 1-2 step ladders to work comfortable and safely at a height of up to 9ft. POWER TOOLS: Our crew prefers using impact drivers over drills. METAL CUTTING: Reciprocating saw or band saw for cutting metal HAND TOOLS: Channel lock pliers / adjustable pliers, needle nose pliers, scissors & bolt cutters MARKING & MEASURING: Tape measures, markers, right-angle tools & tape WRENCHES & SOCKETS: Socket adapters for drills/impacts 9/16in deep socket (for 3/8in Bolts) & 1/2in deep socket (for 5/16in Bolts) 5/16in magnetic nut driver (for #12 Self-Tapping Screws) 1

2 SUMMARY OF TERMS PEAK or RIDGE RIDGE PURLIN TRUSS HOOP ENDWALL HOOP SHOULDER SIDEWALL ROOF PURLIN CORNER BRACE SKI TIP SKID CORNER BRACE: Diagonal braces that support the four corners of the building. HOOP: 12ft or 15ft Wide Pieces. Hoops are spaced approximately 4ft on center ENDWALL HOOP: The term for the last Hoop on each end PEAK: The top of the building along the length PURLIN: Pipe that runs the length of the structure RIDGE PURLIN: A continuous pipe that runs along the Peak (Can be extended to connect multiple modular high tunnels together) ROOF PURLIN: Multiple pieces of pipe with clamps to form a pipe that runs the length above the shoulder of the structure SHOULDER: The bend at the top od the Sidewall and beginning of the Roof SIDEWALL: The straight sides of the building from the ground to the Shoulder SKID: Pipe that runs along the ground at the bottom of al the hoops. For stationary kits, this would be replaced with ground posts that are pounded into the ground. SKI TIP: Ski Tips can be added to the end of the skids for ease of movement & anchoring TRUSS: A pipe with two flattened ends used to strengthen the peak of each hoop. 2

3 SUMMARY OF PARTS Swaged Pipe M Welded Rings H /8in Brace Bands H /8in x 2in Carriage Bolts H #12 x 1in Self-Tapping Screws H /16in x 1-3/4in Carriage Bolts H /8in Brace Bands with 5/16in Carriage Bolts H P Curved Sidewall Hoops P Ski Tips with end caps P Welded V, Ridge Connectors C Plastic Attachment Channel C Wire P ft Trusses for 12ft Wide H Line Rail Clamps (Connects Pipe in a + ) with 3/8in Carriage Bolts H P for 15ft Wide & P for 12ft Wide: Straight Roof Hoops H End Rail Clamps (Connects Pipe in a T ) with 5/16in Carriage Bolts H P Ski Tips Anchoring Hardware P ft Trusses for 15ft Wide P ft Purlin Extenders Skids, Scissor Doors, & Ridge Purlin 3

4 MODULAR HIGH TUNNEL INSTALLATION GUIDE P Several 4ft Purlin Extenders are screwed together to form Ridge Purlins and Skids. The 4ft Extension Pieces are 51in Long (but include a 3in Swage). Pipes are screwed together with H #12 x 1in Self-Tapping Screws H Scissor Door Endwall Hinge (Plate Steel) is Secured to the H Welded V Ridge Connector on Both Endwalls Hoops with H /8in Brace Bands and H /16in Carriage Bolts P corner brace with H /8in Brace Band and H /16in Carriage Bolt on each end. P Ski Tips are installed at the end of the skids. If the skid pipe is not swaged, a P Interior Splice should be used. H Brace Bands and H /16in Carriage Bolts secured the M Welded Rings to the Ski Tips. T-posts (not provided with the kits) are installed in an X pattern to help secure the building. The bottom of each hoop attaches to the skids with H /8in x 1-3/8in End Rail Clamps & H /16in Carriage Bolts. These pieces should be installed at a right angles. Multiple H #12 x 1in Self-Tapping Screws are used to connect each side of the 4 clamp half to each pipe.

5 P Welded V Ridge Connectors Sleeve over the Ridge Purlin and are screwed in place at the desired hoop spacing. Roof Purlin attaches to Endwall Hoops with H /8in x 1-3/8in End Rail Clamps & H /16in Carriage Bolts. Multiple H #12 x 1in Self-Tapping Screws are used to connect each side of the clamp half to each pipe. P Roof Purlin Pipes are 44.5in pieces that fit between each hoop. Pipe can be cut as needed for desired hoop spacing Roof Purlin pipes attach to Interior Hoops with H /8in x 1-3/8in End Rail Clamps & H /16in Carriage Bolts. Multiple H #12 x 1in Self-Tapping Screws are used to connect each side of the clamp half to each pipe. 5

6 INSTALLATION VIDEO This guide is intended as a companion to a 30 min installation video available on YouTube. Here s the link: ENDWALLS Two types of endwalls are available for the Modular High Tunnels. Scissor Doors are made of up with pipes that pivot on a bolt under the peak. Prefabricated endwalls are made of square steel. tch?v=rdu66vfcxws PLASTIC Plastic Attachment Channel is secured along the top of both endwall hoops. Plastic Attachment Channel is secured to both pieces of the endwall scissor doors. Plastic is held down on the bottom of the sidewalls with sandbags. Plastic Attachment Wire is used to secure plastic into the channels. Tape all sharp corners and edges before installing plastic. CONNECTING MODULES Modules can be connected using the optional Connector Kit. Plastic Attachment Channel is secured to both pieces of the endwall scissor doors. ANCHORING Two Brace Bands with Welded Rings Attached to Each Ski Tip. T- posts (not provided with the kit) are used to anchoring each corner of the module as shown on Page 1. It s the clients responsibility to ensure the building is anchoring to local building codes and weather conditions. LOCAL BUILDING CODES Building codes relating to high tunnels vary drastically across the country. It is the client's responsibility to ensure that the structure and the construction meet or exceed all local building codes and that the building is installed safely and to the design specification. Structures from Four Season Tools are not rated for wind speed or snow load ratings. 6

7 SmallFarmTools.com P Welded V Ridge Connector Endwall for 12 & 15ft Modular high Tunnel with Scissor Doors H /8 in Brace Band Trusses 12 FT : P FT : P N Scissor Door Endwall Plate H in Full- Thread Hex Bolt 4ft 8ft Note : Plastic Attachment Channel Screwed to Outer Edge of Endwall Hoop & Both Scissor Door Pipes. SCALE: 3/8in = 1ft (Exact Dimensions May Vary) x2 59 in Pipe for scissor doors P x2 48 in Purlin Extender P One Pipe can be buried, 2nd pipe cut to ground level for door. Pipes tied together when closed. 15ft Version Shown VERSION DATE: Straight Roof Hoops 12 FT : P FT : P JAN-2015 P Curved Sidewall Hoop 1215SDEX

8 SmallFarmTools.com 138 Series: 12ft Galvinized Modular High Tunnel 65in 4ft 120 in 6ft 6in 7ft 9in 9in 18in 18in 9in 12ft 4ft 8ft SCALE: 3/8in = 1ft (Exact Dimensions May Vary) VERSION DATE: 15-JAN MT HOOP

9 3ft 1/4in Door Opening 12ft SCALE: 3/8in = 1ft (Exact Dimensions May Vary) VERSION DATE: 16-June GDE 6ft 8 1/4in Door Opening 7ft 9in Endwall for 12ft Modular High Tunnel with One 6ft 8in x 3ft Door SmallFarmTools.com 4ft 8ft

10 SmallFarmTools.com 138 Series 15ft Galvanized Modular High Tunnel 86in 120 in 6ft 6in 6ft 9in 6ft 8ft 6in 9in 12in 18in 12in 9in 15ft 4ft 8ft SCALE: 3/8in = 1ft (Exact Dimensions May Vary) VERSION DATE: 15-JAN MT HOOP

11 3ft 1/4in Door Opening 15ft SCALE: 3/8in = 1ft (Exact Dimensions May Vary) VERSION DATE: 15-JAN MTE 6ft 8 1/4in Door Opening 8ft 6in Endwall for 15ft Modular High Tunnel with One 6ft 8in x 3ft Door SmallFarmTools.com 4ft 8ft

12 SmallFarmTools.com Endwall for 12 & 15ft Modular High Tunnel with One 6ft 8in x 3ft Door E C Cut to Length on Site 3ft 1/4in E 6ft 11in 6ft 6 7/8in (To Edge of Peg) B Hole for Door Latch 6ft 8in B D A F 3ft A D 3ft 7 3/4in 1/8in (To Edge of Peg) 1/8in (To Edge of Peg) 4ft 8ft LEGEND X 1.315in Round X 1.5in Sq X Bracket SCALE: 3/8in = 1ft (Exact Dimensions May Vary) VERSION DATE: 15-JAN MTEX

13 SmallFarmTools.com Endwall for 12ft & 15ft Modular High Tunnel with One 6ft 8in x 3ft Door Studs with telescoping ends: shortened 10inches. Studs with end brackets run 4inches long and are cut to length on site. Endwall for 12ft & 15ft Grow Dome Part One Endwall Both Endwalls Length Material A 2 4 3ft 7 3/4in 1.5in Sq B 2 4 6ft 11in 1.5in Sq C 1 2 3ft 1/4in 1.5in Sq D in OD Round Telescoping Ends E 2 4 N/A 2in End Bracket F Door Horizontal in 1.5in Sq F Door Vertical 2 4 6ft 8in 1.5in Sq Dimensions are full length, clearance for welds not subtracted. Pegs are 1.25in square VERSION DATE: 15-JAN MTEC

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