Fastening Technology. The Strong

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1 100 The Strong Fastening Technology A few years ago connecting without drilling, milling or welding was almost unthinkable. It is obvious that if you can eliminate machining or welding from the process you also lower your cost by preventing time-consuming adjustments and post processing of your designs. The Robotunits Fastening Technology is unique worldwide, not only because of its stability and rigidity, but also in its enormous potential for time savings from design to assembly. Every hole drilled is one hole too many all connections made without drilling or milling maximum wall thickness at key points prevents crimping no time needed for processing or alignment tasks unlimited reusability More space for your ideas 15-mm standard fastener height provides more space for additions quick and easy design no dimensioning of boreholes no part drawings required Maximum stability worldwide unique play-free, accurate and centrally aligned fastening technology single fastener provides up to 4.1 t (8,800lbs.) of tensile strength strength comparable to a welded connection maximum stability and strength for the entire production line One fastener, double value two-sided fastener provides equal strength on both sides of the connection twice the strength for the price of one no additional connectors needed completely assembled with standard length screws and a single Allen key Stability increases with every rotation every turn positions centering inserts tighter into slot absolutely play-free, accurate and centrally aligned connection no loosening of bolts through vibration Inserting the drop-in nut simply insert the drop-in nut into the wide slot spring assembly protects drop-in-nut against unintended movement no time wasted aligning bolts; just slide to stop position quick and easy assembly Everything is possible even post assembly simple post-assembly integration of struts without dismantling the frame easy repositioning of struts at any time no cutting of existing structures no surface treatment required Save time, cut cost minimum assembly time required easy and quick selection of Fastening Technology no measuring of boreholes no dimensioning of boreholes length of the extrusion is the only measurement needed for the design two-sided connection with one fastener

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4 103 The Strong Fastening Technology Fastening Technology mm Series Page 104 Fastener FAS 1641 Page 104 Fastener FAS 4_ Page 104 Fastener FAS 8_ Page 105 Surface Fastener FAS 49 Page 106 End-to-End Fastener FAS 51 Page 106 Elbow Joint GUS 4_41 Page 107 Fastening Technology mm Series Page 108 Fastener FAS 5_ Page 108 Surface Fastener FAS 5_ Page 110 End-to-End Fastener FAS 61 Page 111 Fastener FAS 102_ Page 112 End-to-End Fastener FAS 1031 Page 113 Fastening Technology mm and mm Series Page 114 Corner Bracket GUS 4_ Page 114 Corner Bracket GUS 100_ Page 115 Corner Bracket GUS 110_ Page 115 Drop-In Nut TIN 45 Page 116 Inserter TIN 9990 Page 116 T-Nut TIN 60 Page 117 T-Nut Bar TIN _000 Page 118 T-Nut In-Line Fastener TIN 0171 Page 118 Miter Fastener TIN 4545 Page 119 Special Fastener TIN _000 Page 119

5 104 FAS 1641 Fastener TIN fastener for extrusion PIL Ø 6.6 Ø 11 IBS M06x018 Material: clear anodized aluminum, FAS 16 Ø Ø IBS M06x Description FAS 16 TIN 46 IBS M06x018 Weight Fastener Kit, 16x FAS kg FAS 4_ Fastener IBS M06x fastener on mm series for extrusion PIL and PIL 80 lateral Ø 10.5 FAS TIN 46/ TIN 4596 Material: galvanized GD-Zn, Load index See page 185 Optional x fastener kit for conductive structures Ø Ø LKS M08x025 Transfer resistance per conductive connection: 0.4 m 1 unit FAS 41 or FAS 43 conductive 80 2 units FAS 41 or FAS 43 conductive 1 unit FAS 41 or FAS 43 conductive Description FAS TIN 46 TIN 4596 IBS M06x018 LKS M08x025 Weight Fastener Kit, x FAS 41 1) kg Fastener Kit, x FAS 41CP 2) kg Fastener Kit, x, conductive FAS 43 1) kg Fastener Kit, x, conductive FAS 43CP 2) kg

6 105 FAS 8_ Fastener FAS 80 IBS M06x fastener on mm series for extrusion PIL 80, longitudinal PIL 8080 Material: galvanized GD-Zn, galvanized steel Ø TIN 46/ TIN 4596 Load index See page 185 Optional x80 fastener kit for conductive structures Ø Ø 6.3 LKS M08x025 Transfer resistance per conductive connection: 0.4 m 1 unit FAS 81 or FAS 83 conductive 80 2 units FAS 81 or FAS 83 conductive 1 unit FAS 81 or FAS 83 conductive Description FAS 80 TIN 46 TIN 4596 IBS M06x018 LKS M08x025 Weight Fastener Kit, x FAS 81 1) kg Fastener Kit, x FAS 81CP 2) kg Fastener Kit, x80, conductive FAS 83 1) kg Fastener Kit, x80, conductive FAS 83CP 2) kg 1) Packaged in Kit 2) Packaged by type, available for an order quantity of 100 or more Diagram dimensions in mm

7 106 FAS 49 Surface Fastener Used for connections to non-robotunits surfaces on mm series for extrusion PIL 15 Ø 4.1 Ø Base Part Material: clear anodized aluminum, 5 Ø Ø Ø 8.2 Ø x 45 SKS M08x M6 27 e.g. for attaching to steel plates Description Base Part SKS M08x030 Weight Surface Fastener Kit, x 1 1 FAS kg FAS 51 End-to-End Fastener Used for end-to-end connections of mm series for extrusion PIL Ø 10.7 Ø 6.2 Ø 4.1 Base Part SKM M006 Material: clear anodized aluminum, SKM M006 Ø 8.2 Ø 19 PKS 004x x45 SKS M08x030 IBS M06x Drive in grooved pin Press in nut Description Base Part SKS M08x030 SKM M006 IBS M06x025 PKS 004x012 Weight End-to-End Fastener Kit, x FAS kg

8 107 GUS 4_41 Elbow Joint TIN 48 IBS M08x016NIKO For variable angle connections, e.g.: Guardings Frames Swing arms x45 Material: zinc diecast or Pivoting range: +/- 90 R17 GUS Torque on clamping screw for optimum hold: 8 Nm 30 SW13.2 Ø 8.5 TIN 48 TIN 48 IBS M08x016NIKO Nm 3000 N Nm 3000 N GUS 41 TIN 48 Description GUS GUS 41 TIN 48 IBS M08x016NIKO Weight Elbow Joint Kit GUS kg Elbow Joint Kit with Clamp GUS kg Diagram dimensions in mm

9 108 FAS 5_ Standard Fastener IBS M08x020 FAS Used for 90 connections of heavyduty structures in the mm series for extrusions: PIL PIL 10 PIL Ø 10.5 Ø Material: GD-Zn black KTL coated, x45 SKS M10x035 FAS 52 Load index See page 185 Ø8.2 TIN 48 / TIN 4598 Transfer resistance per conductive connection: 0.4 m units FAS 51 or FAS 53 conductive 2 units FAS 51 or FAS 53 conductive 4 units FAS 51 or FAS 53 conductive Description FAS FAS 52 TIN 48 TIN 4598 IBS M08x020 SKS M10x035 Weight Fastener Kit, x FAS 51 1) kg Fastener Kit, x FAS 51CP 2) kg Fastener Kit, x, conductive FAS 53 1) kg Fastener Kit, x, conductive FAS 53CP 2) kg Fastener, x FAS PAC kg 1) Packaged in Kit 2) Packaged by type, available for an order quantity of 100 or more Diagram dimensions in mm

10 109 FAS 5_ Single-Sided Fastener IBS M08x020 FAS Used for 90 connections of heavyduty structures in the mm series for extrusions: PIL 10 PIL 1010 PIL Ø 10.5 Ø Material: GD-Zn black KTL coated, x45 FAS 52 Load index See page 185 SKS M10x035 Ø8.2 TIN 48 / TIN 4598 Transfer resistance per conductive connection: 0.4 m unit FAS 55 single-sided or FAS 57 single-sided, conductive units FAS 59 2 units FAS 55 single or FAS 57 single, conductive 4 units FAS 55 single-sided or FAS 57 single-sided, conductive 1 unit FAS 55 single-sided or FAS 57 single-sided, conductive Description FAS FAS 52 TIN 48 TIN 4598 IBS M08x020 SKS M10x035 Weight Fastener Kit, x, single-sided FAS 55 1) kg Fastener Kit, x, single-sided FAS 55CP 2) kg Fastener Kit, x, single-sided, conduc FAS 57 1) kg Fastener Kit, x, single-sided, conduc FAS 57CP 2) kg Fastener, x FAS PAC kg 1) Packaged in Kit 2) Packaged by type, available for an order quantity of 100 or more Diagram dimensions in mm

11 110 FAS 5_ Surface Fastener FAS Used for connections to non-robotunits surfaces. 90 connection for massive structures in the mm series for extrusions PIL PIL 10 PIL 1010 PIL Ø 10.5 Ø Material: GD-Zn black KTL coated, x45 SKS M10x Ø8.2 M8 34 e.g. for attaching to steel plates Description FAS SKS M10x035 Weight Surface Fastener Kit, x 1 1 FAS kg

12 111 FAS 61 End-to-End Fastener FAS with threaded inserts Used for end-to-end connections of mm series extrusions for PIL PIL 10 PIL 1010 PIL Ø 10.5 Ø Material: GD-Zn black KTL coated, x45 IBS M08x025 SKS M10x035 FAS Ø8.2 Description FAS Threaded insert IBS M08x025 SKS M10x035 Weight End-to-End Fastener Kit, x FAS kg

13 112 FAS 102_ Fastener Used for 90 connections of heavyduty structures of PIL 1020 Ø 11 Ø 14.1 IBS M08x020 Material: black anodized aluminum, 2 15 Ø Ø Ø FAS 1020 TIN 48/ TIN SKS M10x x45 Transfer resistance per conductive connection: 0.4 m unit FAS 1021 or FAS 1023 conductive 1 unit FAS 1025 or FAS 1027 conductive Description FAS 1020 TIN 48 TIN 4598 IBS M08x020 SKS M10x035 Weight Cross Fastener Kit, 100x FAS kg Cross Fastener Kit, 100x200, conductive FAS kg In-Line fastener Kit, 100x FAS kg In-Line Fastener Kit, 100x200, conductive FAS kg Diagram dimensions in mm

14 113 FAS 1031 End-to-End Fastener Used for end-to-end connections of mm series for extrusions PIL 1020 Ø 26.5 Ø 11 Ø 8.2 Ø 14.1 Ø 8.2 IBS M08x020 FAS 1020 SKS M10x035 FAS 1020 Threaded insert Material: black anodized aluminum, M8 threaded insert Transfer resistance per conductive connection: 0.4 m x45 Description FAS 1020 Threaded insert IBS M08x025 SKS M10x035 Weight End-to-End Fastener Kit 100x FAS kg Diagram dimensions in mm

15 114 GUS 4_ Corner Bracket IBS M08x020NIKO Used for 90 connections and as strengthening element in combination with Robotunits fasteners, for both mm and mm series extrusions, e.g.: / series combination / series combination / series combination BLS M008 Connections to non-robotunits extrusions and surfaces, e.g.: Mounting of table tops Fastening to non-robotunits extrusions Fastening to walls 37 GUS 40 GUS 42 TIN 48 Material: GD-Zn black KTL coated, A 14.2 A N A in mm series = 20 A in mm series = 25 By turning the centering insert (GUS 42), the angle bracket can be used in either the mm or the mm series. Examples Description GUS 40 GUS 42 TIN 48 IBS M08x020NIKO BLS M008 Weight Corner Bracket / Kit GUS 41 1) kg Corner Bracket / Kit GUS 41CP 2) kg Corner Bracket / GUS 40 PAC kg 1) Packaged in Kit 2) Packaged by type, available for an order quantity of 100 or more Diagram dimensions in mm

16 115 GUS 100_ Corner Bracket IBS M08x020 Used for 90 connections and as strengthening element in combination with Robotunits fasteners. The GUS 1000 can also be used with mm series extrusions parallel to T-slot centerline. 9.5 Ø 9 GUS 1000 Material: GD-Zn black KTL coated, TIN N Description GUS 1000 TIN 48 IBS M08x020 Weight Corner Bracket 100 Kit GUS ) kg Corner Bracket 100 Kit GUS 1001CP 2) kg Corner Bracket GUS 1000 PAC kg GUS 110_ Corner Bracket IBS M08x020 Used for 90 connections and as strengthening element in combination with Robotunits fasteners and non-robotunits extrusions and surfaces. The GUS 1100 can also be used with mm series extrusions parallel to T-slot centerline. 9.5 Ø 9 GUS 1100 Material: GD-Zn black KTL coated, TIN N Description GUS 1100 TIN 48 IBS M08x020 Weight Corner Bracket 100 Kit, one side centered GUS ) kg Corner Bracket 100 Kit, one side centered GUS 1101CP 2) kg Corner Bracket 100, one side centered GUS 1100 PAC kg

17 116 TIN 45 Drop-in Nut Used for mm and mm series extrusions Self-centering Slip protection (leaf spring) Anti-twist safeguard Material: 22.5 M F Description F 1) Weight Drop-in Nut M4 10 N TIN kg Drop-in Nut M4, conductive 10 N TIN kg Drop-in Nut M N TIN kg Drop-in Nut M5, conductive 3000 N TIN kg Drop-in Nut M6 40 N TIN kg Drop-in Nut M6, conductive 40 N TIN kg Drop-in Nut M N TIN kg Drop-in Nut M8, conductive 6000 N TIN kg TIN 9990 Inserter Assembly tool for inserting Drop-in Nuts into T-slot. Material: Description Weight Inserter TIN kg 1) Pull-out values are based on screw quality 8.8

18 117 TIN 60 T-Nut For mm series and mm series extrusions Self-centering Material: 9 F 25 M Description F 1) Weight T-Nut M8 70 N TIN kg T-Nut M10 70 N TIN kg 1) Pull-out values are based on screw quality 8.8 Diagram dimensions in mm

19 TIN _000 T-Nut Bar Used for specific applications with mm and mm series extrusions Material: untreated steel Stock length: 1000 or 3030 mm 9 2 Description Weight T-Nut Bar, stock length: 1000 mm TIN kg T-Nut Bar, stock length: 3030 mm TIN kg TIN 0171 T-Nut In-Line Fastener Used for end-to-end connections of mm and mm series extrusions Material: M Description Base Part GST M08x012 SPI Weight T-Nut In-Line Fastener 1 6 TIN kg Diagram dimensions in mm

20 85 M8 119 TIN 4545 Miter Fastener Fasteners for extrusions with miter cuts Material: Description Base Part countersink Base Part thread GST M08x012 SPI SKS M06x010 Weight Miter Fastener TIN kg TIN _000 Special Fastener For mounting parts onto Robotunits extrusions where no holes are to be seen from the outside of the assembly In contrast with all other Robotunits fasteners, this fastener requires drilling. L Material:, NBR M SW M GL d SW D Description GL SW M d D L Weight Special Fastener 15 5 M TIN kg Special Fastener 15 6 M TIN kg