TECHNICAL BULLETIN NEW ICC ES EVALUATION REPORT

Transcription

1 TECHNICAL BULLETIN NEW ICC ES EVALUATION REPORT [March 25, 2015] Malarkey recently received our new, updated ICC ES Evaluation Report (ESR 3150) which includes the additions of Windsor shingles and all Dura Seal, EZ Ridge, and RidgeFlex (formerly, Hip & Ridge Strips) products. Existing products: The Alaskan, all Highlander, Northwest XL, and Legacy products, Ecoasis Sol (formerly, Ecoasis ) and Ecoasis Premium were retained. ICC ES thoroughly examined Malarkey s product information, test reports, calculations, quality control methods, and other factors before ensuring our products were codecompliant. Evaluation of data is based on one or more of the published editions of established building codes and applicable ICC ES acceptance criteria. Building officials, architects, contractors, specifiers, designers and other industry stakeholders utilize ICC ES Evaluation Reports to provide a basis for using or approving Malarkey Roofing Products in construction projects under the International Building Code. ICC ES President Shahin Moinian explains the importance of ICC ES Evaluation Reports, Malarkey Roofing Products can now reference the evaluation report to ensure building officials and the building industry that the product meets I Code requirements. Building departments have a long history of using evaluation reports, and ICC ES operates as a technical resource with the highest quality of product review for the building department. Final approval of building products is always in the hands of the local regulatory agency. A nonprofit, limited liability company, ICC ES is the United States leading evaluation service for innovative building materials, components and systems. ICC ES Evaluation Reports (ESRs), Building Product Listings and PMG Listings provide evidence that products and systems meet requirements of codes and technical standards. Reports from both listing programs are now accepted in Canada. ICC ES is a subsidiary of the International Code Council (ICC ). For more information, please visit es.org.

2 0 ICC ES Report ICC ES (800) (562) es.orgg 000 Most Widely Accepted and Trusted ESR 3150 Reissued 01/2015 This report is subject to renewal 01/2017 DIVISION: THERMAL AND MOISTURE PROTECTION SECTION: ASPHALT SHINGLES REPORT HOLDER: MALARKEY ROOFING PRODUCTS POST OFFICE BOX NORTH COLUMBIA BOULEVARD PORTLAND, OREGON EVALUATION SUBJECT: MALARKEY ENGINEERED AND POLYMER R MODIFIED ASPHALT SHINGLES Look for the trusted marks of Conformity! A Subsidiary of ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as an endorsement off the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as to any finding or other matter in this report, or as to any product covered by the report. Copyright 2015

3 ICC-ES Evaluation Report ESR-3150* Reissued January 2015 This report is subject to renewal January (800) (562) A Subsidiary of the International Code Council DIVISION: THERMAL AND MOISTURE PROTECTION Section: Asphalt Shingles REPORT HOLDER: MALARKEY ROOFING PRODUCTS POST OFFICE BOX NORTH COLUMBIA BOULEVARD PORTLAND, OREGON (800) EVALUATION SUBJECT: MALARKEY ENGINEERED AND POLYMER-MODIFIED ASPHALT SHINGLES 1.0 EVALUATION SCOPE Compliance with the following codes: 2015, 2012 and 2009 International Building Code (IBC) 2015, 2012 and 2009 International Residential Code (IRC) 2013 Abu Dhabi International Building Code (ADIBC) The ADIBC is based on the 2009 IBC IBC code sections referenced in this report are the same sections in the ADIBC. Properties evaluated: Weather resistance Fire classification Wind resistance 2.0 USES The Malarkey asphalt shingles described in this report meet the requirements for Class A roof coverings when installed in accordance with this report. 3.0 DESCRIPTION 3.1 General: The Malarkey asphalt shingles are engineered or polymermodified self-sealing shingles complying with ASTM D3462. See Table 1 and Figure 1 for product names, type (three-tab or laminated) and dimensions. See Table 2 for manufacturing locations. 3.2 Engineered Asphalt Shingles: Northwest XL: Northwest XL shingles are selfsealing laminated shingles that consist of bitumen and fillers applied onto a fiberglass mat and surfaced with mineral roofing granules. The shingles have an approximate weight of 260 pounds/100 ft 2 (13 kg/m 2 ) and dimensions of 13 1 / 4 inches by 40 inches (337 mm by 1016 mm) Northwest XL Scotchgard : Northwest XL Scotchgard shingles are identical to the Northwest XL except for the addition of copper roofing granules, for algae resistance, on the top surfacing Highlander: Highlander shingles are self-sealing laminated shingles that consist of bitumen and fillers applied onto a fiberglass mat and surfaced with mineral roofing granules. The shingles have an approximate weight of 242 pounds/100 ft 2 (12 kg/m 2 ) and dimensions of 13 1 / 4 inches by 40 inches (337 mm by 1016 mm) HighlanderAR: Highlander AR shingles are identical to the Highlander except for the addition of copper roofing granules, for algae resistance, on the top surfacing Higlander Scotchgard : Highlander Scotchgard shingles are identical to the Highlander exept for the addition of copper roofing granules, for superior algae resistance, on the top surfacing Ecoasis: Ecoasis shingles are self-sealing laminated shingles that consist of bitumen and fillers applied onto a fiberglass mat and surfaced with reflective roofing granules. The shingles have an approximate weight of 242 pounds/100 ft 2 (12 kg/m 2 ) and dimensions of 13 1 / 4 inches by 40 inches (337 mm by 1016 mm) Dura-Seal: Duraseal are self-sealing, single layer, 3-tab shingles that consist of bitumen and fillers applied on a fiberglass mat and surfaced with roofing granules. The shingles have an approximate weight of 200 pounds per 100 ft 2 (10 kg/m 2 ) and dimensions of 13 1 / 4 inches by 39 3 / 8 inches (337 mm by 1000 mm) Dura-Seal AR: Duraseal AR are self-sealing, single layer, 3-tab shingles that consist of bitumen and fillers applied on a fiberglass mat and surfaced with algae resistant roofing granules. The shingles have an approximate weight of 200 pounds per 100 ft 2 (10 kg/m 2 ) and dimensions of 12 1 / 4 inches 39 3 / 8 inches (337 mm by 1000 mm) Dura-Seal XL: Duraseal XL are self-sealing, single layer, 3-tab shingles that consist of bitumen and fillers applied on a fiberglass mat and surfaced with roofing granules. The shingles have an approximate weight of 235 pounds per 100 ft 2 (11 kg/m 2 ) and dimensions of 13 1 / 4 inches by 39 3 / 8 inches (337 mm by 1000 mm). *Revised March 2015 ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as to any finding or other matter in this report, or as to any product covered by the report. Copyright 2015 Page 1 of

4 ESR-3150 Most Widely Accepted and Trusted Page 2 of EZ-Ridge: EZ-Ridge high profile decorative ridge shingles with sealant consist of an SBS blend asphalt coating applied onto a fiberglass mat and surfaced with colored ceramic granules. EZ-Ridge is 8 inches wide by 11 1 / 2 inches long (203 mm by 292 mm) and has an exposure of 8 1 / 4 inches (210 mm) EZ-Ridge XT: EZ-Ridge XT high profile decorative shingles with sealant consist of an SBS blend asphalt coating applied onto a fiberglass mat and surfaced with colored granules. The shingles have an approximate weight of 50 pounds and 22 shingles in a box. The EZ-Ridge XT is 10 inches wide by 11 1 / 2 inches long (254 mm by 292 mm) and has an exposure area of 8 1 / 4 inches (210 mm) " Hip & Ridge Strips: 10" Hip & Ridge Strips are SBS-modified fiberglass hip & ridge caps intended for use with wide ridge vents. Hip & Ridge Strips consist of a fiberglass mat impregnated and coated on both sides with a modified-bitumen asphalt surfaced with embedded ceramic granules. Bundle weight is approximately 70 pounds and each tab is 9 7 / 8 inches wide by 13 1 / 4 inches long (251 mm by 337 mm) " Hip & Ridge Strips: 12" Hip & Ridge Strips are SBS-modified fiberglass hip and ridge caps intended for use with wide ridge vents. 12" Hip & Ridge Strips consist of a fiberglass mat impregnated and coated on both sides with a modified-bitumen asphalt surfaced with embedded ceramic granules. Bundle weight is approximately 63.5 pounds. and each tab is 12 inches wide by 13 1 / 4 inches long (305 mm by 337 mm). 3.3 Polymer-Modified Asphalt Shingles Alaskan: Alaskan shingles are self-sealing, singlelayer three-tab shingles that consist of polymer-modified bitumen and fillers applied onto a fiberglass mat and surfaced with mineral roofing granules. The shingles have an approximate weight of 235 pounds/100 ft 2 (11 kg/m 2 ) and dimensions of 13 1 / 4 inches by 39 3 / 8 inches (337 mm by 1000 mm) Alaskan Scotchgard : H Alaskan Scotchgard shingles are identical to the Alaskan except for the addition of copper roofing granules, for algae resistance, on the top surfacing Legacy: Legacy shingles are self-sealing laminated shingles that consist of polymer-modified bitumen and fillers applied onto a fiberglass mat and surfaced with mineral roofing granules. The shingles have an approximate weight of 275 pounds/100 ft 2 (13 kg/m 2 ) and dimensions of 13 1 / 4 inches by 40 inches (337 mm by 1016 mm) Legacy Scotchgard : Legacy Scotchgard shingles are identical to the Legacy except for the addition of copper roofing granules, for algae resistance, on the top surfacing Ecoasis Premium: Ecoasis Premium shingles are self-sealing laminated shingles that consist of polymermodified bitumen and fillers applied onto a fiberglass mat and surfaced with reflective roofing granules, as well as copper roofing granules on the top surfacing for algae resistance. The shingles have an approximate weight of 275 pounds/100 ft 2 (13 kg/m 2 ) and dimensions of 13 1 / 4 inches by 40 inches (337 mm by 1016 mm) Windsor: Windsor Scotchgard shingles are heavy weight self-sealing laminated shingles that consist of polymer-modified bitumen and fillers applied onto a fiberglass mat and surfaced with mineral roofing granules. The shingles have an approximate weight of 350 pounds per 100 ft 2 and dimensions of 19 1 / 4 inches by 38 1 / 4 inches (482.6 mm by 72 mm). 3.4 Fasteners: Fasteners must comply with ASTM F1667 and must be minimum No. 12 gage [0.105-inch-diameter (2.67 mm] shank], 3 / 8 -inch-diameter-head (9.5 mm), galvanized steel, stainless steel, aluminum or copper roofing nails. Fasteners must be of sufficient length to penetrate into the sheathing 3 / 4 inch (19.1 mm), or through the sheathing, whichever is less. 3.5 Underlayment: Under the 2015 IRC, the roof underlayment must be in accordance with Section R and Table R (1). Under the 2015, 2012 and 2009 IBC, the roof underlayment must be in accordance with Section Under the 2012 and 2009 IRC, the roof underlayment must be in accordance with Section R Asphalt Cement: Asphalt roofing cement used for hand-sealing the shingles must comply with ASTM D4586, Type I, Class I, or Type II, Class I. 4.0 INSTALLATION 4.1 New Construction: General: Installation of Malarkey engineered and polymer-modified asphalt shingles must comply with the applicable code, this report and the manufacturer s published installation instructions. The manufacturer s published installation instructions must be available at the jobsite at all times during installation. When installed on new construction in accordance with this section, the shingles are a Class A roof covering. Roof deck must be code-complying, minimum 3 / 8 -inchthick (9.5 mm), exterior-grade plywood; 7 / 16 -inch-thick (11.1 mm) oriented strand board (OSB); or nominally 1-inch-by-6-inch (25-by-152 mm) lumber installed as solid sheathing conforming to 2015 IBC Section or [2012 and 2009 IBC Section or ]. The shingles must be installed in accordance with IBC Section or IRC Section R905.2, except as noted in this report. See Figure 5 for typical installation details Underlayment: Under the 2015 IRC, the roof underlayment must be installed in accordance with Section R and Tables R (2) and R (3). Under the 2015, 2012 and 2009 IBC, the roof underlayment must be installed in accordance with Section Under the 2012 and 2009 IRC, the roof underlayment must be installed in accordance with Section R Minimum roof slope must be 2:12. For roof slopes greater than 4:12, the roof deck must be covered with a minimum of one layer of underlayment as described in Section 3.5 of this report. For slopes between 2:12 and 4:12, two layers of the underlayment described in Section 3.5 of this report are required. In areas where there has been a history of ice forming along the eaves, causing a backup of water, an ice barrier must be provided in accordance with IBC Section or 2015 IRC Section R [2012 and 2009 IRC Section R ], as applicable Shingle Application: The shingles are installed with vertical joints of each course of shingles offset 5 5 / 8 inches (143 mm) from the preceding course and with a maximum exposure to the weather of 5 5 / 8 inches

5 ESR-3150 Most Widely Accepted and Trusted Page 3 of 10 (143 mm). In colder climates or wind regions where it is questionable whether the sealant strip will activate and seal the shingles, the shingles must be hand-sealed. For three-tab shingles, hand-sealing consists of placing two spots of tab adhesive, approximately 1 / 2 inch (12.7 mm) in diameter, under each tab near the corners. Hand-sealing of laminated shingles consists of applying four 15 / 16 -inch (23.8 mm) spots of tab adhesive to the back of the shingles, 1 inch and 13 inches (25 mm and 330 mm) in from each side and 1 inch (25 mm) up from the bottom of the shingle. See Figure Shingle Fastening: For roof slopes of 2:12 to 12:12, each shingle is fastened to the roof deck using four fasteners, located as shown in Figure 2. For roof slopes exceeding 12:12, the shingles must be hand-sealed in accordance with Section and fastened to the roof deck using six fasteners, located as shown in Figure 2. See Figure 3 for nailing depth illustration Valley Construction, Other Flashings and Drip Edges: Roof valleys must be flashed in accordance with IBC Section or IRC Section R See Figure 6 for typical installation details. Other flashings must be installed in accordance with IBC Sections and or IRC Sections R903.2 and R Under the 2015 IBC and IRC, drip edges must be installed in accordance with IBC Section or IRC Section R Hip & Ridge: The hip & ridge shingles must be centered over hips and ridges, and must be fastened to the roof deck using two fasteners, one located on either side of the hip or ridge, 6 1 / 2 inches (165 mm) from the exposed end and 1 inch (25.4 mm) up from the shingle edge. Hip and ridge shingles must be installed with a maximum 5 5 / 8 -inch (143 mm) exposure to the weather. See Figure 7 and Figure 8 for details. 4.2 Reroofing: When the asphalt shingles described in this report are installed over existing Class A or Class C asphalt shingles in accordance with this section, the roofing assemblies are recognized as Class A roof coverings. The existing asphalt roof shingle covering must be inspected in accordance with the provisions and limitations of 2015 IBC Section 1511 [2012 and 2009 IBC Section 1510] or 2015 IRC Section R908 [2012 and 2009 IRC Section R907]. Prior to reroofing, hip and ridge shingles must be removed and a single layer of nonperforated felt underlayment, minimum ASTM D226 Type II (No. 30), must be installed over the existing asphalt shingles. Except as noted in this section, the shingles must be installed in accordance with Section 4.1 of this report. Fasteners must be of sufficient length to penetrate 3 / 4 inch (19 mm) into the sheathing or through the sheathing, whichever is less. Valley flashing and other flashings must comply with Section and the following, as applicable: IBC: 2015 Sections and [2012 and 2009 Sections and ]. IRC: 2015 Sections R908.5 and R908.6 [2012 and 2009 IRC Sections R907.5 and R907.6]. 4.3 Wind Resistance: Malarkey asphalt shingles have been tested for wind resistance in accordance with ASTM D3161 or ASTM D7158. Shingles tested in accordance with ASTM D3161 are classified as Class A or Class F and qualify for use under 2015 IBC Section [2012 and 2009 IBC Section ] or IRC Section R , as applicable. Shingles tested in accordance with ASTM D7158 are classified as Class H and qualify for use in locations where the maximum basic wind speed is 150 mph (67 m/s) or less with an exposure category of B or C (ASCE 7) and a maximum building height of 60 feet (18.3 m). Installation must be in accordance with IBC Section or IRC Section R , as applicable. 5.0 CONDITIONS OF USE The Malarkey asphalt shingles described in this report comply with, or are suitable alternatives to what is specified in, those codes listed in Section 1.0 of this report, subject to the following conditions: 5.1 Installation complies with this report, the manufacturer s published installation instructions and the applicable code. If there is a conflict between the installation instructions and this report, this report governs. 5.2 The products are manufactured at the plant locations listed in Table 2 of this report, under a quality control program with inspections by ICC-ES. 6.0 EVIDENCE SUBMITTED 6.1 Manufacturer s published installation instructions. 6.2 Reports of testing in accordance with ASTM D3462, ASTM D3161, ASTM D7158, and ASTM E Quality control documentation. 7.0 IDENTIFICATION Each bundle of shingles bears a label with the name and address of the manufacturer (Malarkey Roofing Products), the product name, installation instructions, the ICC-ES evaluation report number (ESR-3150), and the name of the inspection agency (ICC-ES). Additionally, in accordance with ASTM D3462, each bundle of shingles is marked with the area of the roof surface covered, ASTM designation, style, and color of the product.

6 ESR-3150 Most Widely Accepted and Trusted Page 4 of 10 TABLE 1 PRODUCT LIST AND DIMENSIONS TYPE PRODUCT DIMENSIONS (Height x Width) (inches) Alaskan 13 1 / 4 x 39 3 / 8 Three tab Alaskan Scotchgard 13 1 / 4 x 39 3 / 8 Dura-Seal 13 1 / 4 x 39 3 / 8 Dura-Seal AR 13 1 / 4 x 39 3 / 8 Laminated Dura-Seal XL 13 1 / 4 x 39 3 / 8 Northwest XL 13 1 / 4 x 40 Northwest XL Scotchgard 13 1 / 4 x 40 Highlander 13 1 / 4 x 40 Highlander AR 13 1 / 4 X 40 Highlander Scotchgard 13 1 / 4 x 40 Legacy 13 1 / 4 x 40 Legacy Scotchgard 13 1 / 4 x 40 Ecoasis 13 1 / 4 x 40 Ecoasis Premium 13 1 / 4 x 40 Windsor Scotchgard 19 1 / 4 x 38 1 / 4 10" Hip & Ridge 9 7 / 8 x 13 1 / 4 Hip & Ridge For SI: 1 inch = 25.4 mm 12" Hip & Ridge 12 x 13 1 / 4 EZ Ridge 8 x 11 1 / 2 EZ Ridge XT 9 7 / 8 x 13 1 / 4 TABLE 2 MANUFACTURING LOCATIONS PLANT LOCATION Portland, Oregon Alaskan Scotchgard Legacy Legacy Scotchgard Ecoasis Windsor Dura-Seal Dura-Seal AR Dura-Seal XL South Gate, California The Alaskan Scotchgard Legacy Dura-Seal Dura-Seal AR Dura-Seal XL Highlander Oklahoma City, Oklahoma Highlander Highlander AR Highlander Scotchgard Dura-Seal Dura-Seal AR PRODUCTS MANUFACTURED Ecoasis Premium Northwest XL Northwest XL Scotchgard Highlander- Highlander- AR Highlander Scotchgard 10 Hip & Ridge 12 Hip & Ridge Highlander AR Highlander Scotchgard Ecoasis Ecoasis Premium Northwest XL Northwest XL Scotchgard Dura-Seal XLLegacy Legacy Scotchgard 10 Hip & Ridge 12 Hip & Ridge

7 ESR-3150 Most Widely Accepted and Trusted Page 5 of 10 FIGURE 1 ASPHALT SHINGLE DIMENSIONS FIGURE 2 NAILING INSTRUCTIONS

8 ESR-3150 Most Widely Accepted and Trusted Page 6 of 10 FIGURE 3 NAILING DEPTH FIGURE 4 HAND-SEALING DETAIL FIGURE 5 APPLICATION WITH 5 5 / 8 -INCH OFFSET; DIAGONAL PATTERN

9 ESR-3150 Most Widely Accepted and Trusted Page 7 of 10 FIGURE 6 VALLEY INSTALLATION DETAIL

10 ESR-3150 Most Widely Accepted and Trusted Page 8 of 10 FIGURE 7 TYPICAL HIP AND RIDGE INSTALLATION

11 ESR-3150 Most Widely Accepted and Trusted Page 9 of 10 FIGURE 8 TYPICAL EZ RIDGE INSTALLATION FIGURE 9 TYPICAL WINDSOR SHINGLE INSTALLATION