Face Drivers Live Centers Dead Centers

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1 Face Drivers Live Centers Dead Centers

2 Logansport Matsumoto Company is the present entity of the Logansport Machine Company, which in 1916 began building its enviable reputation for quality engineering and manufacturing of chucks and other workholding equipment. In 1989 Logansport Machine Company forged its association with Matsumoto Machine Company, a world class partner and international leader in ISO-certified power chucks, rotary tables and other workholding devices. In 1992 Neidlein Spannzeuge GmbH joined forces with Logansport to produce and provide quality face drivers, live centers and dead centers worldwide. The est of oth Worlds For more than 40 years, Neidlein Spannzeuge GmbH in Germany has set the worldwide standard for the development and production of precision tools in solid carbide. Today Neidlein and LMC are valuable partners to many of the world s most renowned key technology companies, including leaders in automotive and electric motor industries. Neidlein s administrative offices are located in Stuttgart, Germany, where today s ideas and innovations are designed to meet tomorrow s market needs. Most recently LMC found a great international partner in tling Maskinfabrik (Ockelbo, Sweden). tling is a leading supplier of steady rests. Neidlein Face Drivers Neidlein face drivers allow you to machine the entire O.D. of the workpiece in a single operation, contributing to your production efficiency, quality and cost effectiveness. Neidlein Face Driver types S (tapered shank) and FS (flange mounted) with spring compensating center pin Neidlein Face Driver types FF with fixed center Neidlein Pipe Driver type NDG with a large clamping range for large hole tube and pipe Neidlein Centers Neidlein live and dead centers are produced to the same world class quality standards as our face drivers. Our live and dead centers are suited for all of today's rigorous manufacturing environments. Neidlein Ultra Live Center types RN, RNC, RN and RNW for ultra high precision in production environment Neidlein Live Center types URN and URC for use in every lathe application Neidlein Dead Center types FN, FNC, FN and FNW for rotating tailstock sleeves Face Driver types S / FS...1 Face Driver type FF...10 Pipe Driver type NDG...16 Table of Contents Ultra Live Center types RN, RNC, RN and RNW...18 Live Center types URN and URC...23 Dead Center types FN, FNC, FN and FNW...25 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

3 NEIDLEIN FCE DRIVER TYPE S/FS Complete machining in one clamping Neidlein face drivers enable the entire external contour of the workpiece to be machined in a single operation. Second operations are eliminated. Costly part handling is reduced. No movement of datum point The mechanical system guarantees that there is no movement of the part datum point. Temperature fluctuations that affect face drivers with heat sensitive compensating media have no affect on the Neidlein driver. Heavy cuts at high concentric accuracy The center is positively clamped in position once the workpiece has been gripped. This ensures secure workholding for heavy duty cuts. ecause of the center point s spring loaded feature, variations that may occur in the depth of center drilling are of no concern. Quick loading time ecause of the face drivers self-centering ability, workpieces can be loaded in the machine and clamped in only a few seconds. With Neidlein face drivers you can reduce machine downtime to a minimum. It is also possible to load and unload machines automatically. Easy exchange of pins and centers The easy change out of drive pins and centers simplifies operation. They are replaced on the machine without disassembling the driver head. Compensating drive elements The special mechanical system of the Neidlein face driver compensates for non-perpendicular workpiece end faces. Rough sawn pieces out as much as three degrees are still driven effectively. Quick change over Versatile mounting configurations allow quick and easy change over from chucking to face driving. Versatile applicable Neidlein face drivers are suitable for turning, grinding, milling, hobbing and other primary and secondary turning applications. Two basic face driver styles for different mounting Selecting the right driver style and mounting configuration is largely a function of machine type and how often changeovers will occur. Neidlein has the right face driver for your needs. Definitions Face driver Workpiece E F G - Driving diameter - Center pin C - Drive pin edge D - Drive pin E - Driver body F - Center drill hole G - Workpiece finish diameter H - Rough workpiece diameter D C H Phone , Fax , 1

4 HOW THE NEIDLEIN FCE DRIVER TYPE S/FS WORKS Drive pin Clamping length CENTERING Compensation Locating shank Drive pin Center point CLMPING Clamping Constant datum point CHOOSING THE RIGHT FCE DRIVER TYPE S/FS 1. Refer to page 3 and choose the required mounting style of the face driver (tapered shank or flange mounted). ppropriate mounting adapters are available if required. 2. Determine the maximum possible driving diameter of your workpiece. Referring to tapered shank face drivers (page 4) or flange mounted face drivers (page 5), select the right size face driver based on the driving diameter (Dimension D3). Select the model number you require. 3. For choosing the drive pins for the face driver refer to page 6. Select the drive pins you require. 4. Every face driver includes a standard center point as illustrated in the chart at the top of page 8. If another style center point is necessary, because of a bigger center drill diameter for example, select the desired mushroom center from the chart shown on the bottom half of page 8. In some cases special drive pins will be required. Reference the mushroom center you are using when ordering drive pins. LMC will then assign the correct drive pins. 5. To get the correct tailstock pressure refer to page 9 and follow the step by step procedure indicated. 2 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

5 MOUNTING THE NEIDLEIN FCE DRIVER TYPE S/FS Neidlein face drivers come in two basic styles: Tapered shank (Type S) and flange-mount (Type FS). oth styles can be mounted either directly to a spindle or to a chuck, and a mounting adapter may or may not be required. Selecting the right driver style and mounting configuration is largely a function of machine type and how often changeovers will occur. There are four basic combinations to choose from: For a dedicated machine with a tapered hole through or in the spindle, choose a tapered shank (S) driver mounted directly to the spindle. For a dedicated machine with a tapered spindle nose, choose a flangemount (FS) driver with a standard mounting adapter (see below). If there will be frequent driver changes on your machine and you prefer to grip the OD of the driver, choose a tapered shank (S) model and use a chuck with bored-out soft top jaws gripping directly on the driver head. If there will be frequent driver changes on your machine and you prefer to mount the FS driver to the chuck face, a simple adapter plate can be made to pilot in the chuck ID and bolt to the chuck face or master jaw T nuts. ORDERING STNDRD MOUNTING DPTERS Taper Spindle Nose dapters The mounting adapter has two sets of three bolt holes and features Logansport Matsumoto s unique Dead-Zero design for dead-true precision. The face driver attaches to the mounting adapter on one side and to the spindle on the other. Removal of the driver and adapter which remain attached to each other from the spindle is quick and convenient. To order the correct adapter, please refer to the drawing (right) and chart (below). SPINDLE NOSE D1 D2 D3 6.4 in. 165 mm 7 in. 180 mm 8.8 in. 225 mm 11.8 in. 300 mm in mm in mm in mm in mm in. 100 mm in. 100 mm in. 100 mm in. 100 mm * For metric spindle, add an M to this part number 1.18 in. 30 mm 1.18 in. 30 mm 1.18 in. 30 mm 1.37 in. 35 mm USED WITH TYPE FS DPTER PRT NO.* 01-5 NL NL NL NL D1 D2 D3 Phone , Fax , 3

6 NEIDLEIN FCE DRIVER TYPE S Tapered Shank Models "F" Morse Taper "" No. of Drive Pins "D4" Rough workpiece diameter min - max D D1 D3 D5 E C "D2" Center Dia. Hole Range of Work Piece Dimensions MODEL WORKHOLDING DT GENERL ND MOUNTING DT NO TYPE D1 D2 D3 D4 D5 C E F D6 NL 72016* S NL 72017* S NL 72018* S NL 72001* S NL 72002* S NL 72003* S NL S NL S NL S NL S NL S NL S NL S NL S NL S NL S NL S NL S NL S NL S NL S * Drive pin location is within the body of the center on Type S 01 and S 0 drivers. Note: The extracting nut is included with the face driver. 4 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

7 NEIDLEIN FCE DRIVER TYPE FS Flange Type Models (3) "" Soc Hd. Cap Screws "" No. of Drive Pins "D4" Rough workpiece diameter min - max D6 D7 D D1 D3 D5 Ø100mm Ø3.937in "D2" Center Dia. Hole Range of Work Piece C Dimensions MODEL WORKHOLDING DT GENERL ND MOUNTING DT NO TYPE D1 D2 D3 D4 D5 D6 D7 C D8 NL 73012* FS M NL 73001* FS M NL FS M NL FS M NL FS M NL FS M NL FS M NL FS M NL FS M NL FS M NL FS M NL FS M * Drive pin location is within the body of the center on Type FS 01 and FS 0 drivers. Phone , Fax , 5

8 DRIVE PIN SELECTION The drive pins used with Neidlein face drivers are specially ground to grip the end of the workpiece in the most effective fashion for given axial forces. To maximize this driving force, the pins must be matched to the direction of rotation of the machine spindle. Spindle Rotation* * When looking from tailstock Counterclockwise (Right) Clockwise (Left) i-directional Drive Pin Type SR SL NV ll drive pins are more efficient when the initial cut is made in the indicated direction of the drive pins to set the pins firmly in place. NV type pins provide approximately 30% less force than SR and SL type pins. NV SL NV SR SL SR Every Neidlein face driver can be equipped with three standard drive pin width configurations. Each configuration gives the driver a different driving diameter, which is reflected in the chart below and on the next page. The minimum finished diameter of the end of the workpiece must be at least.12 (3mm) greater than the driving diameters shown. Otherwise, the outside diameter of the workpiece may be distorted. The rough diameter of the workpiece being machined should not exceed 3.0 times the driving diameter. Ideally, drive pins penetrate the part surface approximately Narrowing drive pins will increase unit area pressure and penetration. Special pplications Logansport Matsumoto Company also offers drive pins and units for special applications, including diamond tipped, carbide-tipped, and serrated drive pins for harder materials used in grinding and hard turning applications. dditionally, custom units can be built for non-conventional workpieces. Please contact Logansport Matsumoto for further assistance. DRIVER TYPE S 01 FS 01 FF 01 S 0 FS 0 FF 0 L M S L M S SR SL NV 0.67 in in. NL NL NL mm 6 mm 0.75 in. 19 mm DRIVING DIMETER 0.43 in. 11 mm 0.43 in. 11 mm 0.32 in. 8 mm 0.24 in. 6 mm 0.32 in. 8 mm EDGE WIDTH 0.12 in. 3 mm 0.16 in. 4 mm 0.60 in. 1.5 mm 0.06 in. 1.5 mm DRIVE PIN ORDERING NUMER ROTTION STYLE NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NO. OF PINS 6 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

9 Type L (Large) W W W D Type M (Medium) D Type S (Small) D Pin Configurations D = Driving diameter W = Pin edge width * Half chiseled edges for better gripping DRIVER TYPE S 11 FS 11 FF 11 S 1 FS 1 FF 1 S 2 FS 2 FF 2 S 3 FS 3 FF 3 FS 35 S 4 FS 4 FF 4 FS 45 FF 45 S 5 FS 5 FF 5 S 55 FS 55 FF 55 S 6 FS 6 FF 6 DRIVING DIMETER L M S L M S SR SL NV 0.79 in. 20 mm 0.55 in. 14 mm 0.43 in. 11 mm 1.02 in. 26 mm 0.71 in. 18 mm 0.51 in. 13 mm 1.42 in. 36 mm 1.22 in. 31 mm 1.02 in. 26 mm 1.73 in. 44 mm 1.54 in. 39 mm 1.34 in. 34 mm 1.93 in. 49 mm 1.54 in. 39 mm 1.14 in. 29 mm 2.32 in. 59 mm 1.93 in. 49 mm 1.54 in. 39 mm 2.72 in. 69 mm 2.32 in. 59 mm 1.93 in. 49 mm 3.90 in 99 mm 3.31 in. 84 mm 2.72 in. 69 mm 5.51 in. 140 mm 4.92 in. 125 mm 4.33 in. 110 mm 6.69 in. 170 mm 6.10 in. 155 mm 5.51 in. 140 mm 0.24 in. 6 mm 0.32 in. 8 mm 0.39 in. 10 mm 0.39 in. 10 mm 0.20 in.* 5 mm 0.30 in.* 7.5 mm 0.30 in.* 7.5 mm 0.39 in.* 10 mm 0.39 in.* 10 mm 0.39 in.* 10 mm EDGE WIDTH 0.12 in. 3 mm 0.16 in. 4mm 0.30 in. 7.5 mm 0.30 in. 7.5 mm 0.20 in.* 5 mm 0.39 in. 10 mm 0.39 in. 10 mm 0.49 in mm 0.49 in mm 0.49 in mm 0.06 in. 1.5 mm 0.06 in. 1.5 mm 0.20 in. 5 mm 0.20 in. 5 mm 0.20 in. 5 mm 0.20 in. 5 mm 0.20 in. 5 mm 0.20 in. 5 mm 0.20 in. 5 mm 0.20 in. 5 mm DRIVE PIN ORDERING NUMER ROTTION STYLE NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NL NO. OF PINS Phone , Fax , 7

10 CENTER PINS FOR NEIDLEIN FCE DRIVER TYPE S/FS STNDRD CENTER PINS For Types S 0, 01 and FS 0, D3 60 For Types S 11, 1, 2, 3, 4, 5, 55, 6 For Types FS 11, 1, 2, 3, 35, 4, 45, 5, 55, 6 D D "D2" Center Dia. Hole Range of Work Piece ORDER NO. FOR TYPE D D2 D3 NL S 01 FS NL S 0 FS NL S 11 FS NL S 1 FS NL S 2 FS NL S 3 FS NL FS NL S 4 FS NL FS NL S 5 FS NL S 55 FS NL S 6 FS MUSHROOM CENTER PINS Note: If you use a mushroom center, the drive pins need to have an inside setdown. If you order the drive pins, please give the order number and D dimension of the mushroom center. D ORDER NO. FOR TYPE D FOR CENTER ORES NL NL S NL FS NL NL NL S NL FS NL NL S 2 NL FS 2 NL NL NL S 3 NL FS 3 NL NL NL NL NL FS 35 NL NL NL ORDER NO. FOR TYPE D FOR CENTER ORES NL NL S 4 NL FS 4 NL NL NL NL NL FS 45 NL NL NL NL NL NL S NL ,55, NL FS NL ,55, NL NL Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

11 CLMPING PRESSURE FOR NEIDLEIN FCE DRIVER TYPE S/FS Neidlein face drivers type S/FS require adequate force from the tailstock to operate properly. Use the following sequential tables to determine the actual tailstock pressure required. 1. Determine the Rough Workpiece Diameter to Driving Diameter Ratio (table 1) 2. Determine the Chip Cross Section (table 2) 3. Find tailstock pressure (table 3) Table 1 Table 3 ROUGH WORKPIECE DIMETER 0.79 in. 20 mm 1.18 in. 30 mm 1.57 in. 40 mm 1.97 in. 50 mm 2.36 in. 60 mm 3.15 in. 80 mm 3.94 in. 100 mm 5.91 in. 150 mm 7.87 in. 200 mm in. 300 mm The rough diameter of the workpiece being machined shouldn t exceed 3.0 times the driving diameter. Table 2 DEPTH OF CUT in. 1.0 mm in. 2.0 mm in. 3.0 mm in. 4.0 mm in. 5.0 mm in mm 5.91 in. 150 mm DRIVING DIMETER 1.97 in. 50 mm 3.94 in. 100 mm 0.79 in. 20 mm 0.39 in. 10 mm in. 0.2 mm in. 0.2 mm in. 0.4 mm in. 0.6 mm in. 0.8 mm in. 1.0 mm in. 2.0 mm 2 3 FEED / REVOLUTION in. 0.3 mm in. 0.3 mm in. 0.6 mm in. 0.9 mm in. 1.2 mm in. 1.5 mm in. 3.0 mm in. 0.4 mm in. 0.4 mm in. 0.8 mm in. 1.2 mm in. 1.5 mm in. 2.0 mm in. 4.0 mm in. 0.5 mm in. 0.5 mm in. 1.0 mm in. 1.5 mm in. 2.0 mm in. 2.5 mm in. 5.0 mm in. 1.0 mm in. 0.1 mm in. 2.0 mm in. 3.0 mm in. 4.0 mm in. 5.0 mm in mm CROSS SECTION in. 0.2 mm in. 0.4 mm 0.02 in. 0.5 mm 0.02 in. 0.6 mm 0.03 in. 0.8 mm 0.04 in. 0.9 mm 0.04 in. 1 mm 0.05 in. 1.2 mm 0.06 in. 1.5 mm 0.08 in. 2 mm 0.1 in. 2.5 mm 0.12 in. 3 mm 0.16 in. 4 mm 0.2 in. 5 mm 0.4 in. 10 mm ROUGH WORKPIECE / DRIVING DIMETER lb 220 dan 540 lb 240 dan 562 lb 250 dan 584 lb 260 dan 629 lb 280 dan 652 lb 290 dan 674 lb 300 dan 719 lb 320 dan 787 lb 350 dan 899 lb 400daN 1012 lb 450 dan 1124 lb 500 dan 1349 lb 600 dan 1574 lb 700 dan 2698 lb 1200 dan 517 lb 230 dan 584 lb 260 dan 618 lb 275 dan 652 lb 290 dan 719 lb 320 dan 753 lb 335 dan 787 lb 350 dan 854 lb 380 dan 955 lb 425 dan 1124 lb 500 dan 1293 lb 575 dan 1461 lb 650 dan 1798 lb 800 dan 2137 lb 950 dan 3822 lb 1700 dan 540 lb 240 dan 629 lb 280 dan 674 lb 300 dan 719 lb 320 dan 809 lb 360 dan 854 lb 380 dan 899 lb 400 dan 989 lb 440 dan 1124 lb 500 dan 1349 lb 600 dan 1574 lb 700 dan 1798 lb 800 dan 2248 lb 1000 dan 2698 lb 1200 dan 4946 lb 2200 dan 562 lb 250 dan 674 lb 300 dan 731 lb 325 dan 787 lb 350 dan 899 lb 400 dan 955 lb 425 dan 1012 lb 450 dan 1124 lb 500 dan 1293 lb 575 dan 1574 lb 700 dan 1855 lb 825 dan 2136 lb 950 dan 2698 lb 1200 dan 3260 lb 1450 dan 6070 lb 2700 dan 584 lb 260 dan 719 lb 320 dan 787 lb 350 dan 854 lb 380 dan 989 lb 440 dan 1057 lb 470 dan 1124 lb 500 dan 1259 lb 560 dan 1461 lb 650 dan 1798 lb 800 dan 2136 lb 950 dan 2473 lb 1100 dan 3147 lb 1400 dan 3822 lb 1700 dan 7194 lb 3200 dan These tables are based on the direction of feed being toward the driver. If the feed direction is away from the driver, tailstock pressure must be increased 100%. For plunge cutting, tailstock pressure must be increased 50%. Pressure is shown in pounds and kilos of force. To convert kp to lb or newtons: 1 kp = approx lb of force, or 1 kp = 9.81 Newtons. The pressure values in this table are for material hardness between on the Rockwell C scale. For other hardness values please contact LMC. Phone , Fax , 9

12 NEIDLEIN FCE DRIVER TYPE FF Complete machining in one clamping Neidlein face drivers enable the entire external contour of the workpiece to be machined in a single operation. Secondary operations are eliminated. Costly part handling is reduced. No movement of datum point Model FF features a fixed center point. The axial position of the workpiece is derived from the center drilled hole in the end of the workpiece. Operation of the drive pins Drive pins are operated by a hydraulic rotary actuator independent of the face driver located on the rear of the machine spindle. High concentric accuracy The locked in center pin of the FF driver guarantees high concentric accuracy, less than in. (0.001 mm) T.I.R. With the dead zero adapter it is possible to adjust the center pin to zero runout. The positive location of the face driver center insures that once the workpiece is loaded between the driver and tailstock, high concentric accuracy will be obtained even during heavy cutting. Quick loading time ecause of the face drivers self-centering ability, workpieces can be loaded in the machine and clamped in only a few seconds. With Neidlein face drivers you can reduce machine downtime to a minimum. It is also possible to load and unload machines automatically. Easy exchange of pins and centers The easy change out of drive pins and centers simplifies operation. They are replaced on the machine without disassembling the driver head. Compensating drive elements The special mechanical system of the Neidlein face driver compensates for non-perpendicular workpiece end faces. Rough sawn pieces out as much as three degrees are still driven effectively. Quick change over Versatile mounting configurations allow quick and easy change over from chucking to face driving. Versatile applicable Neidlein face drivers are suitable for turning, grinding, milling, hobbing and other primary and secondary turning applications. Definitions Face driver E DC F G Workpiece H - Driving diameter - Center pin C - Drive pin edge D - Drive pin E - Driver body F - Center drill hole G - Workpiece finish diameter H - Rough workpiece diameter 10 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

13 HOW THE NEIDLEIN FCE DRIVER TYPE FF WORKS xial stop max. stroke CENTERING Drive pin Drive pin Center point max. stroke Compensating drive elements CLMPING CHOOSING THE RIGHT FCE DRIVER TYPE FF 1. Refer to page 12 and choose the required mounting adapter for the face driver. 2. Determine the maximum possible driving diameter of your workpiece. Refer to Neidlein face driver type FF (page 13) to select the right size face driver by means of the driving diameter (Dimension D3). Select the model number you require. 3. For choosing the drive pins for the face driver refer to page 6 and 7. Select the drive pins you require. 4. Every face driver includes a standard center pin as illustrated in the chart at the top of page 14. If another style center point is necessary, because of a bigger center drill diameter for example, follow the instructions on the chart shown on the bottom half of page 14 to get the mushroom center you require. 5. To get the correct clamping pressure refer to page 15 and follow the step by step procedure indicated. 6. If any further assistance is required, contact Logansport Matsumoto Company Phone , Fax , 11

14 MOUNTING THE NEIDLEIN FCE DRIVER TYPE FF Neidlein face drivers type FF are designed with a flange-mount. To mount the face driver to the spindle you need a mounting adapter, like the drawing to the right shows. ORDERING STNDRD MOUNTING DPTERS The taper spindle nose adapter has two sets of three bolt holes and features Logansport Matsumoto s unique Dead-Zero design for dead-true precision. The face driver attaches to the mounting adapter on one side and to the spindle on the other. Removal of the driver and adapter which remain attached to each other from the spindle is quick and convenient. To order the correct adapter, please refer to the drawing (right) and chart (below). D1 D2 D3 SPINDLE NOSE D1 D2 D3 6.4 in. 165 mm 7 in. 180 mm 8.8 in. 225 mm 11.8 in. 300 mm in mm in mm in mm in mm in. 100 mm in. 100 mm in. 100 mm in. 100 mm 1.18 in. 30 mm 1.18 in. 30 mm 1.18 in. 30 mm 1.37 in. 35 mm USED WITH TYPE FF DPTER PRT NO.* 01-5 NL NL NL NL * For metric spindle, add an M to this part number 12 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

15 NEIDLEIN FCE DRIVER TYPE FF C 4.528* whole stroke "D4" Rough workpiece diameter min - max "" No. of Drive Pins 0.12 D6 D7 Ø100mm Ø3.937in. D D1 D3 D5 (3) "" Soc Hd. Cap Screws "D2" Center Dia. Hole Range of Work Piece MODEL WORKHOLDING DT GENERL ND MOUNTING DT NO TYPE D1 D2 D3 D4 D5 D6 D7 C D8 NL FF M NL FF M NL FF M NL FF M NL FF M NL FF M NL FF M NL FF M NL FF M NL FF M NL FF M * in. for Type FF 55 and FF 6 Dimensions Phone , Fax , 13

16 CENTER PINS FOR NEIDLEIN FCE DRIVER TYPE FF STNDRD CENTER PINS D4 D4 For Types FF 01, 0 D1 D3 D1 D 60 "D2" Center Dia. Hole Range of Work Piece D 60 ORDER NO. FOR TYPE D D1 D2 D3 D4 NL FF NL FF NL FF NL FF NL FF NL FF NL FF NL FF NL FF NL FF NL FF For Types FF 11, 1, 2, 3, 4, 45, 5, 55, 6 MUSHROOM CENTER PINS If you require a mushroom center for a face driver type FF contact LMC and give the following dimensions. We can design the right mushroom center for you: LMC will need the diameter of center drill hole (D1) and the workpiece finish diameter (G) D1 D D1 D - Diameter center pin D1 - Diameter of center drill hole H - Rough workpiece diameter G - Workpiece finish diameter G H 14 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

17 CLMPING PRESSURE FOR NEIDLEIN FCE DRIVER TYPE FF Neidlein face driver type FF require adequate force from the spindle and tailstock to operate properly. The clamping force from the tailstock has to be 20% higher than from the spindle. Use the following sequential tables to determine the actual spindle force required. To get the appropriate tailstock force add 20 percent to the calculated spindle force. 1. Determine the Rough Workpiece Diameter to Driving Diameter Ratio (table 1) 2. Determine the Chip Cross Section (table 2) 3. Find spindle pressure (table 3) 4. dd 20% to the calculated spindle force to get the required tailstock pressure. Table 1 Table 3 ROUGH WORKPIECE DIMETER 0.79 in. 20 mm 1.18 in. 30 mm 1.57 in. 40 mm 1.97 in. 50 mm 2.36 in. 60 mm 3.15 in. 80 mm 3.94 in. 100 mm 5.91 in. 150 mm 7.87 in. 200 mm in. 300 mm 5.91 in. 150 mm DRIVING DIMETER 1.97 in. 50 mm 3.94 in. 100 mm 0.79 in. 20 mm 0.39 in. 10 mm The rough diameter of the workpiece being machined shouldn t exceed 3.0 times the driving diameter. Table 2 DEPTH OF CUT in. 1.0 mm in. 2.0 mm in. 3.0 mm in. 4.0 mm in. 5.0 mm in mm in. 0.2 mm in. 0.2 mm in. 0.4 mm in. 0.6 mm in. 0.8 mm in. 1.0 mm in. 2.0 mm 2 3 FEED / REVOLUTION in. 0.3 mm in. 0.3 mm in. 0.6 mm in. 0.9 mm in. 1.2 mm in. 1.5 mm in. 3.0 mm in. 0.4 mm in. 0.4 mm in. 0.8 mm in. 1.2 mm in. 1.5 mm in. 2.0 mm in. 4.0 mm in. 0.5 mm in. 0.5 mm in. 1.0 mm in. 1.5 mm in. 2.0 mm in. 2.5 mm in. 5.0 mm in. 1.0 mm in. 0.1 mm in. 2.0 mm in. 3.0 mm in. 4.0 mm in. 5.0 mm in mm CROSS SECTION in. 0.2 mm in. 0.4 mm 0.02 in. 0.5 mm 0.02 in. 0.6 mm 0.03 in. 0.8 mm 0.04 in. 0.9 mm 0.04 in. 1 mm 0.05 in. 1.2 mm 0.06 in. 1.5 mm 0.08 in. 2 mm 0.1 in. 2.5 mm 0.12 in. 3 mm 0.16 in. 4 mm 0.2 in. 5 mm 0.4 in. 10 mm ROUGH WORKPIECE / DRIVING DIMETER lb 220 dan 540 lb 240 dan 562 lb 250 dan 584 lb 260 dan 629 lb 280 dan 652 lb 290 dan 674 lb 300 dan 719 lb 320 dan 787 lb 350 dan 899 lb 400daN 1012 lb 450 dan 1124 lb 500 dan 1349 lb 600 dan 1574 lb 700 dan 2698 lb 1200 dan 517 lb 230 dan 584 lb 260 dan 618 lb 275 dan 652 lb 290 dan 719 lb 320 dan 753 lb 335 dan 787 lb 350 dan 854 lb 380 dan 955 lb 425 dan 1124 lb 500 dan 1293 lb 575 dan 1461 lb 650 dan 1798 lb 800 dan 2137 lb 950 dan 3822 lb 1700 dan 540 lb 240 dan 629 lb 280 dan 674 lb 300 dan 719 lb 320 dan 809 lb 360 dan 854 lb 380 dan 899 lb 400 dan 989 lb 440 dan 1124 lb 500 dan 1349 lb 600 dan 1574 lb 700 dan 1798 lb 800 dan 2248 lb 1000 dan 2698 lb 1200 dan 4946 lb 2200 dan 562 lb 250 dan 674 lb 300 dan 731 lb 325 dan 787 lb 350 dan 899 lb 400 dan 955 lb 425 dan 1012 lb 450 dan 1124 lb 500 dan 1293 lb 575 dan 1574 lb 700 dan 1855 lb 825 dan 2136 lb 950 dan 2698 lb 1200 dan 3260 lb 1450 dan 6070 lb 2700 dan 584 lb 260 dan 719 lb 320 dan 787 lb 350 dan 854 lb 380 dan 989 lb 440 dan 1057 lb 470 dan 1124 lb 500 dan 1259 lb 560 dan 1461 lb 650 dan 1798 lb 800 dan 2136 lb 950 dan 2473 lb 1100 dan 3147 lb 1400 dan 3822 lb 1700 dan 7194 lb 3200 dan These tables are based on the direction of feed being toward the driver. If the feed direction is away from the driver, tailstock pressure must be increased 100%. For plunge cutting, tailstock pressure must be increased 50%. Pressure is shown in pounds and kilos of force. To convert kp to lb or newtons: 1 kp = approx lb of force, or 1 kp = 9.81 Newtons. The pressure values in this table are for material hardness between on the Rockwell C scale. For other hardness values please contact LMC. Phone , Fax , 15

18 NEIDLEIN PIPE DRIVER TYPE NDG Complete machining in one clamping Neidlein pipe drivers enable the entire external contour of the workpiece to be machined in a single operation. Second operations are eliminated. Costly part handling is reduced. Clamping in soft jaws two turning procedures Clamping with NEIDLEIN-Pipe driver one turning procedures Wide part clamping range Neidlein pipe driver heads are capable of clamping a wide range of pipe I.D. sizes. Quick-change heads extend the range even further. Most effective driving Neidlein pipe drivers guarantee high efficiency driving through the new style and design of the ground chisel-edges. Specials available For required pipe driver configurations other than those shown here, please call LMC. TPER D5 60 D2 D1 E C ORDER NO. OF CENTRE CENTER DI. TYPE TPER D1 D2 D5 C E NO. EDGES FROM TO NL NDG 0/ NL NDG 0/ NL NDG 0/ NL NDG 0/ NL NDG 0/ NL NDG 0/ Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

19 INTERCHNGELE NOSE CONES FOR NEIDLEIN PIPE DRIVER TYPE NDG D3 60 D2 D1 ORDER NO. TYPE D1 D2 D3 NO. OF EDGES CENTER CENTRE DI. FROM NL NDG 35/ NL NDG 90/ TO NEIDLEIN PIPE DRIVER SHFTS TYPE ND TPER D5 D2 D3 D1 E C ORDER-NO. TYPE TPER D1 D2 D3 D5 C E NL ND 35/ M NL ND 35/ M NL ND 35/ M Phone , Fax , 17

20 NEIDLEIN ULTR LIVE CENTER FOR ULTR HIGH PRECISION IN PRODUCTION ENVIRONMENT For high thrust operations Neidlein ultra live centers are especially suited for high thrust operations associated with face drivers and other types of workholding devices, heavier depth of cut lathes, larger workpieces and high precision grinders. High-performance bearings The bearing design of the Neidlein ultra live centers is equipped for high axial and radial forces and also for high revolutions per minute. High accuracy Neidlein ultra live centers guarantee accuracy of in. T.I.R. earings protection Neidlein ultra live centers are protected against contaminants and coolant with special high speed seals. Hardened center points Neidlein ultra live centers are hardened to 60 Rockwell C for long center point life. Precision crafted tools Neidlein ultra live centers are precision crafted tools suited for todays manufacturing environment. The quality and craftsmanship put into Neidlein Ultra live centers provide trouble free operation for your machine. Maintenance free Neidlein ultra live centers are maintenance free due to permanently sealed and lubricated bodies and bearings. Extracting nut included Neidlein ultra live centers include an extracting nut for easy removal of the center from the tailstock. Definitions Seal Morse taper Center earings Extracting nut 18 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

21 NEIDLEIN ULTR LIVE CENTER TYPE RN C E TPER D1 D2 60 D4 D5 ORDER-NO. TYPE MT D1 D2 D4 D5 C E * Workpiece weight capacity in pounds is less than half of the thrust. MX RPM. MX THRUST* ft/lbs NL RN3 MK M58x NL RN3 MK M58x NL RN3 MK M58X NL RN4 MK M75x NL RN4 MK M75x NL RN5 MK M95x NL RN5 MK M95x NL RN6 MK M110x NEIDLEIN ULTR LIVE CENTER TYPE RNC C E TPER D1 D2 D D4 D5 ORDER-NO. TYPE MT D1 D2 D4 D5 C E * Workpiece weight capacity in pounds is less than half of the thrust. MX RPM. MX THRUST* ft/lbs NL RNC3 MK M58x NL RNC3 MK M58x NL RNC3 MK M58x NL RNC4 MK M75x NL RNC4 MK M75x NL RNC5 MK M95x NL RNC5 MK M95x NL RNC6 MK M110x Phone , Fax , 19

22 NEIDLEIN ULTR LIVE CENTER TYPE RN C E TPER D1 Ø31.75mm Ø1.25in. D4 D5 ORDER NO. TYPE MT D1 D4 D5 C E MX RPM. ft/lbs NL RN4 MK M75x NL RN4 MK M75x NL RN5 MK M95x NL RN5 MK M95x NL RN6 MK M110x * Workpiece weight capacity in pounds is less than half of the thrust. INTERCHNGELE INSERTS FOR NEIDLEIN ULTR LIVE CENTER TYPE RN MX THRUST* D1 Ø31.75mm Ø1.25in. D2 ORDER-NO. D1 D2 NL NL NL NL NL NL NL NL NL NL NL NL Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

23 NEIDLEIN ULTR LIVE CENTER TYPE RNW C E TPER D1 D2 D3 D4 D5 ORDER-NO. TYPE MT D1 D2 D3 D4 D5 C E * Workpiece weight capacity in pounds is less than half of the thrust. MX RPM. INTERCHNGELE INSERTS FOR NEIDLEIN ULTR LIVE CENTER TYPE RNW MX THRUST* ft/lbs NL RNW3 MK M58x NL RNW3 MK M58x NL RNW3 MK M58X NL RNW4 MK M75x NL RNW4 MK M75x NL RNW5 MK M95x NL RNW5 MK M95x NL RNW6 MK M110x ORDER-NO. TYPE D1 D2 D3 D6 L NL NL NL C NL D NL E NL F NL G ORDER-NO. TYPE D1 D2 D3 D6 L NL NL NL C NL D NL E NL F NL G Phone , Fax , 21

24 TOOLS FOR NEIDLEIN ULTR LIVE CENTER EXTRCTING NUT D1 D2 D3 ORDER-NO. SIZE D1 D2 D3 NL M58x NL M75x NL M95x NL M110x EXTRCTING DISC D2 D1 ORDER-NO. SIZE TPER D1 D2 NL NL NL NL NL NL NL NL WHERE TO PLCE THE TOOLS: Extracting nut Disk Live center Tailstock 22 Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

25 NEIDLEIN LIVE CENTER QULITY ECONOMICL DESIGN FOR USE IN EVERY LTHE PPLICTION Enhanced Design Neidlein live centers are designed with performance and economy in mind. These live centers are produced with high quality standards for every day lathe operations. Strong bearings The Neidlein live centers are equipped with strong axial bearings and double-row angular ball bearings. High accuracy Neidlein live centers guarantee accuracy of in. T.I.R. earings protection Neidlein live centers are protected against contaminants and coolant with special seals. Hardened center points Neidlein live centers are hardened to 60 Rockwell C for long center point life. Precision crafted tools Neidlein live centers are precision crafted tools suited for todays manufacturing environment. The quality and craftsmanship put into Neidlein live centers provide trouble free operation for your machine. Maintenance free Neidlein live centers are maintenance free due to permanently sealed and lubricated bodies and bearings. Definitions Seal Morse taper Center earings Phone , Fax , 23

26 NEIDLEIN LIVE CENTER TYPE URN E C TPER D1 D2 60 D5 ORDER-NO. TYPE TPER D1 D2 D5 C E MX RPM. NEIDLEIN LIVE CENTER TYPE URC MX THRUST* ft/lbs NL URN MK NL URN MK NL URN MK NL URN MK * Workpiece weight capacity in pounds is less than half of the thrust. E C TPER D1 D2 D D5 ORDER-NO. TYPE TPER D1 D2 D3 D5 C E * Workpiece weight capacity in pounds is less than half of the thrust. MX RPM. MX THRUST* ft/lbs NL URC MK NL URC MK NL URC MK NL URC MK Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

27 NEIDLEIN DED CENTER FOR ROTTING TILSTOCK SLEEVES Fully hardened and ground Neidlein dead centers are hardened to 60 Rockwell C for long life. High accuracy Neidlein dead centers guarantee accuracy of in. T.I.R. Precision crafted tools Neidlein dead centers are precision crafted tools suited for todays manufacturing environment. The quality and craftsmanship put into Neidlein dead centers provide trouble free operation for your machine. Extracting nut included Neidlein dead centers include an extracting nut for easy removal of the center from the tailstock. Specials available For required dead centers with other dimensions than offered in this catalog call LMC. Definitions Morse taper Extracting nut Phone , Fax , 25

28 NEIDLEIN DED CENTER TYPE FN TPER D4 D1 60 D5 ORDER-NO. TYPE TPER D1 D4 D5 NL FN MK M27x NL FN MK M36x NL FN MK M48x NL FN MK M68x NEIDLEIN DED CENTER TYPE FNC TPER D4 D1 D D5 ORDER-NO. TYPE TPER D1 D2 D4 D5 NL FNC MK M27x NL FNC MK M36x NL FNC MK M48x NL FNC MK M68x Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

29 NEIDLEIN DED CENTER TYPE FN TPER D4 Ø31.75mm Ø1.25in. D5 ORDER-NO. TYPE TPER D4 D5 NL FN MK3 3 M27x NL FN MK4 4 M36x NL FN MK5 5 M48x NL FN MK6 6 M68x INTERCHNGELE INSERTS FOR NEIDLEIN DED CENTER TYPE FN D1 Ø31.75mm Ø1.25in. D2 ORDER-NO. D1 D2 NL NL NL NL NL NL NL NL NL NL NL NL Phone , Fax , 27

30 NEIDLEIN DED CENTER TYPE FNW TPER D4 D1 D3 D5 ORDER-NO. TYPE TPER D1 D3 D4 D5 NL FNW MK M27x NL FNW MK M36x NL FNW MK M48x NL FNW MK M68x INTERCHNGELE INSERTS FOR NEIDLEIN DED CENTER TYPE FNW ORDER-NO. TYPE D1 D2 D3 D6 L NL NL NL C NL D NL E NL F NL G ORDER-NO. TYPE D1 D2 D3 D6 L NL NL NL C NL D NL E NL F NL G Logansport Matsumoto Company, 1200 West Linden ve., Logansport, IN

31 Other workholding products available from LMC LMC Workholding produces and supplies a wide range of high-quality workholding devices, including international-style replacement chucks, wheel chucks and tling steady rests. For engineering assistance or free specifications sheets, contact Logansport Matsumoto Company today. Phone or fax or visit us on-line at logan-mmk.com LMC WORKHOLDING high-quality, rugged international style power chucks for today s turning demands. This extensive selection of international style power chucks and cylinders includes thru-hole, heavy-duty, lightweight, high-speed, direct-mount and combination chuck designs. LMC Wheel Chucks/ctuators: workholding for producing passenger car, light truck, heavy truck, and motorcycle wheels Standard size wheels from 12 to 25 Quick change chucks from 15 to 25 Special sizes and fixtures for wheel machining tling: steady rests for turning long and/or slender workpieces Patented lever design varies grip force only 7% over gripping range (vs. competitors 37%) Many sizes available for gripping diameters from 0.1 to 40 Phone , Fax ,

32 U.S. Factory & Headquarters LMC Workholding (Logansport, Indiana US): standard workholding, wheel chucks, tooling and other special products. Overseas Factories Matsumoto Machine Company (Kanazawa, Japan): power chucks, rotary tables and other workholding devices. Neidlein Spannzeuge Gmbh (Stuttgart, Germany): face drivers, live and dead centers. tlings Maskinfabrik (Ockelbo, Sweden): steady rests. Logansport Matsumoto Company P.O. ox West Linden venue Logansport, Indiana Phone Fax Logansport Matsumoto Company Printed in US

Tools for Clamping between Centers process oriented for turning, hard turning, grinding and milling

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