OPERATOR, PARTS AND INSTALLATION MANUAL SC2101. SportCarrier II TM

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1 Serial No. SportCarrier II OPERATOR, PARTS AND INSTALLATION MANUAL SC2101 SportCarrier II

2 Parts List Ref. No. Qty. Part No. Description Wldm't, Deck, SC2100/SC Pin, 5/8 x 3 eff. w/clip, ZP Tube, Connector, Insert Spring Bushing, 3/4 x 1 x /4-10X4 Hex Cap Screw, 1" Thread, ZP Wldm't, Insert, Receiver /4-10 Hex Jam Nut, w/nylon Insert,ZP /8-16 x 1 1/4" Carriage Head Bolt, Grd.5, ZP Wldm't, Tirestop, SC Flat, Washer, Tirestop /8 Lockwasher, ZP /8-16 Hex Nut, ZP /2" Lockwasher, ZP /2-13 X 1 1/4 Hex Bolt Grd.5, ZP Wldm't, Support, Stubaxle Bearing Plate, Oilite /8-16 Hex Nut w/nylon Insert, ZP Assy, Wheel, SC Wldm't, Fender SC /8-16 x 1" Hex Head Bolt, Grd.5, ZP /8 Flatwasher, ZP /8-16 Hex Nut w/nylon Insert L-Bracket, Fender Sleeve, Oilite, 1 IDX 1.25 OD X Platewasher, 1/2 hole, ZP /2" Lockwasher, ZP /2-13 x 1" Hex Head Bolt, Grd. 5, ZP /8-16 x 1 3/4 Hex Bolt, Grd.8, ZP Bias Tire Stub Axl w/5 on 4 Hub, Wheel, for Bias Tire Valve Stem, SC /06 Page1 of 13

3 IMPORTANT: Use only genuine factory replacement parts on your SportCarrier II. Do not substitute homemade or nontypical parts. If parts are lost or in need of replacement, for your safety and the preservation of your SportCarrier II, order replacement parts through your nearest Blue Ox dealer or distributor /06 Page 2 of 13

4 DO NOT INSTALL OR USE THIS EQUIPMENT UNTIL THE FOLLOWING OPERATING AND INSTALLATION INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD. Congratulations in buying SportCarrier II from Blue Ox! SportCarrier II is the best carrier on the market today. SportCarrier II has a whopping 1000 lbs. of carrying capacity. SportCarrier II is safe, durable, easy to use and will give you many years of service. IMPORTANT NOTES BEFORE INSTALLATION: - Be sure to read the "Lift & Carrier Compatibility Information" included in this manual package to determine whether SportCarrier II is applicable onto the motorhome chassis. - Never exceed the weight rating of the rear axle or tire load ratings of the RV. Doing so will cause dangerous driving conditions, and possible damage to the RV! 1/2-13 X 1 HEX BOLT LOCKWASHER PLATEWASHER STUBAXLE SUPPORT BEARING PLATE DECK DOLLEY WHEEL ASSEMBLY -The original hitch of the coach needs to be replaced with the SC9000 or a fabricated 3 receiver hitch. With the two outside receivers having a 43 inch center to center spacing. SportCarrier II Capacities CARRYING CAPACITY LBS. CARGO HAULING LENGTH INCHES OR LESS INSTALLING THE CARRIER 1. Bolt the stubaxle support to the bottom of the deck with 1/2-13 x 1 1/4" hex bolts and lockwashers (Fig. C). Then bolt the dolley wheel assembly to the stubaxle support with one 1/2-13 x 1" hex bolt, lockwasher and platewasher. Make sure to put the bearing plate in between the two. Measure the deck height when deck is level, this will give you an idea which way the deck supports should be flipped. If the 3 receiver hitch is high, the deck supports will have to be flipped down. Pin and clip the two deck support weldments into the 3 receiver hitch with 5/8" x 3" eff. hitch pins. Bolt the connector inserts into deck supports with 3/4-10 x 4" hex cap screws, and nylock nuts, making sure to use the correct holes (Fig. D). 2. Pin and clip the deck to the tube connectors with two 5/8" x 3" hitch pins (Fig. D). This procedure will take two to three people to complete. 3. Bolt the tire stop to either side of the deck with four 3/8-16 x 1 1/4" carriage head bolts, two washer flats, lockwashers, and hex nuts (Fig.E). 4. Bolt the fender bracket to the L-bracket on the dolley wheel with 3/8-16 x 1" hex bolts, flatwashers and nylock nuts (Fig.F). HITCH PIN DECK 3/4-10 X 4 HEX CAP SCREW W/NYLOCK 3/8-16 X 1 HEX HEAD BOLT, FLAT WASHER AND NYLOCK NUT FENDER BRACKET L-BRACKET Fig. F CLIP Fig. D Fig. C CONNECTOR INSERT 5/8" x 3 HITCH PIN W/CLIP 3 RECEIVER HITCH DECK SUPPORT WELDMENT TIRE STOP (INSTALLED) Fig. E COACH /06 Page 3 of 13

5 LOADING INSTRUCTIONS Slowly ride the motorcycle or golf cart up the ramps making sure the tires are centered on the ramps. Acceleration must be slow and steady, NEVER over accelerate! Secure the cargo with as many tie down straps as needed. Usually four tie down straps are sufficient. Blue Ox recommends using back tire stops for motorcycles, so the tire does not slide side to side. IMPORTANT NOTES: - If loading a motorcycle onto the deck, Blue Ox has a black powder coated wheel chock available (SC9001) for supporting the front tire. UNLOADING INSTRUCTIONS To unload, be sure ramps are centered and fastened in place. Then slowly back down using the brake as necessary to control the speed. SAFETY NOTES Be aware that the deck of the carrier rotates up and can be pinned in that position. Never stand in the path of the deck. The deck is heavy and could cause injury. Be sure both pins are used before letting go of the deck. Use two people if necessary to lower and lift the deck. MAINTENANCE Wiping SportCarrier II down periodically will help prevent dust and dirt from building up. Insure that hands and feet are away from where the deck pivots when lowering the deck of SportCarrier II /06 Page 4 of 13

6 Optional Accessories Installation Information SC9000 Parts List Ref. No. Qty. Part No. Description Wldm't, Hitch, Lift Mounting Plate, Hitch Lift Pin, 5/8 x 3 Eff. w/clip /4-10 x 1 3/4 HH Bolt Gr /4 Lock Washer /4-10 Hex Nut IMPORTANT: Use only genuine factory replacement parts on your SportCarrier II. Do not substitute homemade or nontypical parts. If parts are lost or in need of replacement, for your safety and the preservation of your SportCarrier II. Order replacement parts through your nearest Blue Ox dealer or distributor /06 Page 5 of 13

7 Optional Accessories Installation Information SC9000 INSTALLATION: Be sure to use the "Lift and Carrier Compatibility Information" to estimate the amount of weight that will be applied to the rear axle BEFORE INSTALLATION!! Never exceed the weight rating of the rear axle or tire load ratings. Doing so will cause dangerous driving conditions, and possible damage to the towing vehicle! The mount plates should be mounted directly to the main C-Channels of the RV chassis for the most support. Installation of the receiver requires fabrication of mount plates and welding the mount plates to the 3 receiver weldment. Have a qualified hitch shop install receiver. Installation of optional SC9000 receiver requires fabrication of mount plates (3/8" thick) and welding the mount plates to the 3 receiver hitch. Installers be aware of the rear exhaust of the RV when designing the mount plates, so the carrier clears the exhaust when pinned into receiver. The hitch receiver needs to be welded by a certified welder. The mount plates should be mounted directly to the main C-channels of the RV chassis for the most support. 1. NOTE: The original hitch of the coach needs to be replaced with the SC9000 or a fabricated 3 receiver hitch. With the two outside receivers having a 43 inch center to center spacing (Fig. A). Once the original hitch is removed, measure between the two c-channels of the frame of the coach. This measurement is what the distance between the mounting plates need to be (Fig. A). The hitch receiver needs to be positioned so when the deck is flipped up and pinned, the deck will not hit the coach bumper or fiberglass body (Fig. B). The recommended height of the receivers is inches from the ground to the center of the receivers. There should be at least 6 holes in each mount plate for the 3/4-10 x 1 3/4" hex bolts. Once mount plates are welded to the 3 receiver hitch, bolt the hitch receiver assembly to the c-channels of the coach with 3/4-10 x 1 3/4" hex bolts, lockwashers, and hex nuts (included with SC9000). RECEIVER COACH MOUNTING 1/4 1/4 TY FIBERGLASS BODY COACH FRAME Fig. A GROUND SIDE VIEW Fig. B /06 Page 6 of 13

8 Optional Accessories Installation Information SC9023 Parts List Qty. Part No. Description Ramps, Aluminum Strap, Tie Down IMPORTANT: Use only genuine factory replacement parts on your SportCarrier II. Do not substitute homemade or nontypical parts. If parts are lost or in need of replacement, for your safety and the preservation of your SportCarrier II, order replacement parts through your nearest Blue Ox dealer or distributor /06 Page7 of 13

9 Optional Accessories Installation Information SC9023 The SC9023 ramps are designed to be used with Blue Ox SportCarriers I and II (SC2100 and SC2101). Each aluminum ramp has a 750 lb. capacity, giving the set of ramps the ability to handle up to 1,500 pounds. The SC9023 ramp kit can easily be stored with the addition of the SC9009 ramp bracket kit. SC9023 INSTALLATION INSTRUCTIONS 1. Place the ramp tabs on the deck of the carrier on the opposite end of the tire stop. 2. Secure the ramps using the included tie down straps. Fasten one end of the strap to a ramp cross bar and the other end to the slot on the edge of the deck near the ramps. Do this to both ramps /06 Page 8 of 13

10 Optional Accessories Installation Information SC9009 Parts List Ref. No. Qty. Part No. Description Weldment, Bracket, Ramp Weldment, Pin Cycle Rack, ZP CL Assy, Hair Pin Clip, Cycle Rack /8-16 x 3/4" Sq Hd Cap Knrl Cover, Protective Plastic (not shown) IMPORTANT: Use only genuine factory replacement parts on your SportCarrier II. Do not substitute homemade or nontypical parts. If parts are lost or in need of replacement, for your safety and the preservation of your SportCarrier II. Order replacement parts through your nearest Blue Ox dealer or distributor /06 Page 9 of 13

11 Optional Accessories Installation Information SC9009 The SC9009 Ramp Bracket kit is designed for use with Blue Ox SportCarriers I (SC2100) and II (SC2101). The SportCarrier must be assembled and installed per its instructions before the ramp bracket kit installation can begin. SC9009 INSTALLATION INSTRUCTIONS 1. Slide ramp brackets into the channels on the rear of the deck. 2. Insert the 3/8-16 x 3/4" square head cap knurl set screw into the channel. Using the 12" crescent wrench, securely tighten the screw. Do this to both ramp brackets. STORING THE RAMPS 1. Slide the unfolded ramp into the ramp bracket. 2. Insert the cycle rack pin into the ramp bracket. 3. Insert the hair pin clip through the rack pin. Do this to both ramp brackets. NOTE: Ramp brackets can be taken off the back of the deck and placed on the underside of the deck when in the UP position. CYCLE RACK PIN 3/8-16 X 3/4 SQ. HEAD SET SCREW RAMP BRACKET CHANNEL RAMPS PINNED INTO PLACE /06 Page10 of 13

12 SC2101 With all Optional Accessories Installed SC IMPORTANT: Use only genuine factory replacement parts on your SportCarrier II. Do not substitute homemade or nontypical parts. If parts are lost or in need of replacement, for your safety and the preservation of your SportCarrier II, order replacement parts through your nearest Blue Ox dealer or distributor /06 Page11 of 13

13 SC2101 With all Optional Accessories Installed SC2101 Parts List Ref. No. Qty. Part No. Description Wldm't, Deck, SC2100/SC Wldm't, Insert, Receiver Wldm't, Bracket, Ramp Wldm't, Fender SC L-Bracket, Fender Wldm't, Pin, Cycle Rack, ZP Tube, Connector, Insert Wldm't, Tirestop, SC Flat, Washer, Tirestop Assy, Wheel, SC Bearing Plate, Oilite Sleeve, Oilite, 1 IDX 1.25 OD X /4-10X4 Hex Cap Screw, 1" Thread, ZP /2-13 X 1 1/4 Hex Bolt Grd.5, ZP /2-13 x 1" Hex Head Bolt, Grd. 5, ZP /8-16 x 3/4" Square Head Cap Knrl, Grd.5, ZP /8-16 x 1" Hex Head Bolt, Grd.5, ZP /8-16 x 1 1/4" Carriage Head Bolt, Grd.5, ZP Pin, 5/8 x 3 eff. w/clip, ZP /4-10 Hex Jam Nut, w/nylon Insert,ZP /8-16 Hex Nut w/nylon Insert, ZP /8-16 Hex Nut, ZP /2" Lockwasher, ZP /8 Flatwasher, ZP Platewasher, 1/2 hole, ZP Wldm't, Support, Stubaxle /2" Lockwasher, ZP Assy, Hair Pin Clip Ramp, 1500 lb Spring Bushing, 3/4 x 1 x SC Receiver Hitch /8-16 x 1 3/4 Hex Bolt, Grd.8, ZP /8 Lockwasher, ZP /06 Page12 of 13

14 SPORTCARRIER II ONE YEAR WARRANTY Automatic Equipment Manufacturing Co. ("Automatic") warrants to the first retail purchaser that each item of equipment manufactured by Automatic shall be free from defect in material and workmanship under normal use and service for one year. Automatic will repair or replace any parts which (a) shall be returned to an authorized dealer, distributor, or the factory, with transportation charges prepaid, and (b) after examination by Automatic, are found to be defective. This warranty will not cover, in any way, any alleged damages caused by incorrect or improper installation, improper use, modification or neglect of product, or failure of the user to follow the guidelines contained in the instructional material provided by Automatic. REPAIR OR REPLACEMENT AS SET FORTH IN THIS WARRANTY IS THE SOLE EXCLUSIVE REMEDY OF THE PURCHASER. AUTOMATIC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. Some states do not allow the exclusion or limitation of incidental or consequential damages, or allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Automatic reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to previously manufactured equipment. No liability is assumed for bodily injury that may be inflicted on the operator, spectator or general public who might be in the general area while this equipment is in use. IMPORTANT: Coverage and performance under the foregoing warranty is conditioned upon the first retail purchaser completing and returning the customer registration card to Automatic within ten days of delivery date and upon the original serial number being visible on the product and unaltered. Automatic will not honor any warranty claims unless the warranty registration card is on file at Automatic's factory in Pender, Nebraska. Automatic Equipment Manufacturing Co. P.O. Box P, Pender, NE / /06 Page 13 of 13

15 TO BE VALID, THE WARRANTY CARD MUST BE COMPLETED IN ITS ENTIRETY BY AN AUTHORIZED DISTRIBUTOR OR DEALER AND SENT TO AUTOMATIC EQUIPMENT MFG. CO., PENDER, NEBRASKA. FAILURE TO DO SO WILL VOID THE WARRANTY. Repair parts may be ordered through your nearest Automatic dealer or distributor. SERIAL NUMBER - Product Safety Policy Statement It is, and shall continue to be, a primary objective of Automatic Equipment Manufacturing Company to provide customers with safe and reliable products. Automatic will, and has, established safety procedures in product design, manufacture, promotion and sales; and will coordinate efforts to promote customer safety to the greatest extent possible. Each department has primary responsibility for the promotion of safety under the guidelines of the Product Safety Committee. SC2101 SportCarrier II

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