suredor suredor Advanced specifications Security assured for complete peace of mind

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1 Advanced specifications The Manse suredor fibreglass composite doors not only look good, but give long term performance, stability and security. They include specially designed locks, handles and hinges to ensure secure, reliable operation and years of good service. DOOR LEAVES - Door skins made from GRP (Glass Reinforced Polymer), are produced using a sheet moulded compound process, and are compression moulded to give high-definition panel design, offering an authentic grained timber appearance. The GRP skins are bonded to a PVC composite sub-frame, which offers complete waterproofing of the insulating core, and removes all exposed timber from the door. The insulating core of the door leaf is made from 100% CFC-free polyurethane, which provides superior thermal performance, and enhances the doors soundproofing. suredor Engineered composite stiles and rails Deep grain profiled fibreglass skin Advanced 100% CFC-free polyurethane core Reinforced PVCu outer frame 70mm 5 chamber Thermally broken threshold and weather bar OUTER FRAME - The door leafs are hung in a specially designed, 5 chamber 70mm, multiple-seal, white, fully reinforced PVCu outer frame. Low barrier-free threshold sills are also offered to accommodate wheelchair access. HARDWARE - The doors are fitted with high- security locks, quality hardware and door accessories. GLAZING - The doors are available in a wide range of glass options. (See our glass leaflet for details). suredor BS 7412 KM BS EN ISO 9001:2000 CERT NO. FM28813 REGISTERED COMPANY NO Manse Masterdor Limited Hambleton Grove Knaresborough North Yorkshire HG5 0DB Tel: Fax: info@masterdor.co.uk Security assured for complete peace of mind Litchfield Group of Companies

2 suredor White Blue Red Red Green White Standard Colour Range* All styles are available in White, Red, Green, Blue, Oak and Mahogany. Other RAL colours are also available please contact us for further information, Litchfield Group of Companies Litchfield Group of Companies

3 suredor Available as a 30 minute Police Preferred Secured By Design. rated Specification Fire Door. Standard Colour Range White Black Red Blue Green Oak Golden Oak Mahogany Styles are available in White, Black, Red, Blue, Green, Oak, Golden Oak and Mahogany

4 Advanced specifications Engineered composite stiles and rails Deep grain profiled Advanced 100% CFC-free Reinforced PVCu

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7 COMPOSITE FIRE DOOR MANUFACTURING MANUAL TABLE OF CONTENTS PAGE 1: PAGE 2: PAGE 3: PAGE 4: PAGE 5: PAGE 6: GENERAL DESCRIPTION OF PARTS VERTICAL & HORIZONTAL CROSS SECTIONS PICTORIAL VIEW OF DOOR BLADE PICTORIAL VIEW OF OUTER FRAME GENERAL ASSEMBLY DETAILS FIRE TEST REPORT No. BTC 14434F

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9 COMPOSITE FIRE DOOR GENERAL DESCRIPTION OF PARTS SEE ALSO SHEERFRAME MANUFACTURING MANUAL FOR COMPOSITE DOORS INTUMESCENT MATERIAL INTUMESCENT MATERIAL BRUSH SEAL LOCK KEEP INTUMESCENT LOCK PADS INTUMESCENT LOCK SEAL DOOR BLADE PAGE 1

10 INTUMESCENT 2mm No. 2 - ES102 COMPOSITE FIRE DOOR VERTICAL & HORIZONTAL CROSS SECTIONS A SK77950 B A INT - 1mm No. 1 UNDER HINGE BLADE REF. HP B INT - 1mm No. 1 AROUND DOOR VIEWER REF. HP INT - 1mm No. 1 UNDER BOTH HANDLES REF. HP INT - 1mm No. 1 AROUND LOCK & KEEP REF. LPH INTUMESCENT LINER AROUND LETTER BOX REF. LBL S118 DOOR VIEWER LETTERPLATE PADDOCK FIREMASTER P207 NANYA FD30 DOOR BLADE STORMGUARD PROLINE AM3 INT - 3mm No. 2 x 25mm INSIDE REBATE BOTH SIDES & TOP REF. ES253 SECTION 'A-A' 3.0 SECTION 'B-B' 3.0 SW73144 INTUMESCENT 2mm No. 2 - ES302 INTUMESCENT 2mm No. 2 - ES302 S118 PDF created with FinePrint pdffactory trial version SK77950 PAGE 2

11 COMPOSITE FIRE DOOR PICTORIAL VIEW OF DOOR BLADE WITH COMPONENT DESCRIPTIONS AS TESTED AT THE B.P.B. TEST CENTRE SW73020 STAINLESS STEEL HINGES OR CHALLENGER FLAG HINGES NANYA FD30 DOOR BLADE 1mm THK. INTUMESCENT UNDER HINGE BLADES HOPPE LEVER HANDLE SET 1mm THK. INTUMESCENT AROUND DOOR VIEWER DOOR VIEWER INTUMESCENT LINER AROUND LETTER BOX LETTERPLATE PADDOCK FIREMASTER P207 FULLEX LOCKING MECHANISM 6 PIN BRASS CYLINDER 1mm THK. INTUMESCENT UNDER BOTH HANDLES ALL INTUMESCENT PARTS SUPPLIED BY ENVIROGRAF TEL: mm THK. INTUMESCENT BONDED WITH THIXOTROPIL FIREPROOF ADHESIVE FIT INSIDE LOCK REBATES 1mm THK. INTUMESCENT PADS TO BOTH SIDES OF LOCK CASINGS PDF created with FinePrint pdffactory trial version PAGE 3

12 COMPOSITE FIRE DOOR PICTORIAL VIEW OF OUTERFRAME WITH COMPONENT DESCRIPTIONS AS TESTED AT THE B.P.B. TEST CENTRE SW mm x 125mm MILD STEEL BRACKETS 1mm THK. INTUMESCENT PADS TO BOTH SIDES OF KEEP SK77950 SW73020 STAINLESS STEEL HINGES OR CHALLENGER FLAG HINGES LOCK KEEP SELF ADHESIVE INTUMESCENT STRIP FIT INSIDE LOCK REBATE INTUMESCENT 2mm No. 2 - ES102 LATCH & DEAD BOLT KEEP INTUMESCENT 2mm No. 2 - ES302 1mm THK. INTUMESCENT PADS TO BOTH SIDES OF KEEP INTUMESCENT 3mm No. 2 - ES253 LOCK KEEP STORMGUARD THRESHOLD PROLINE AM3 ALL INTUMESCENT PARTS SUPPLIED BY ENVIROGRAF TEL: INTUMESCENT BONDED WITH THIXOTROPIL FIREPROOF ADHESIVE FIT INSIDE LOCK REBATE PDF created with FinePrint pdffactory trial version PAGE 4

13 COMPOSITE FIRE DOOR OUTERFRAME GENERAL ASSEMBLY DETAILS SW77950 STEEL REINFORCEMENT SW x 100 x 30 Bracket fixed to steel reinforcement using 6 x SW71574 Screws Steel Reinforcement to be mitre cut with minimum gap of 1mm SW77950 STEEL REINFORCEMENT STEEL REINFORCEMENT SW mm long STORMGUARD THRESHOLD Threshold fixed fixed using 2 x KM55 Screws 30.5 Steel Reinforcement A S PAGE 5

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15 Accreditations and Memberships Testing PAS 23-1: 1999 (General performance requirements for door assemblies) PAS 24-1: 1999 (Enhanced security performance requirements for door assemblies) Sold Security Test Standard SS306-Silver Level (Door Handle Assembly). BS 476 Part 22 Suredor FD 30 testing to satisfy the criteria for integrity and stability. Licences Secure by Design - Issued by the Association of Chief Police Officers (ACPO) Kitemark Licences - PVCu windows manufactured to BS 7412 Registrations - BS 7950 / BS 7413 / EN systems kitemarks held by L.B.Plastics Ltd, our parent company. Constructionline Registration No: 275 FENSA (The Fenestration Self Assessment Scheme) Registration No: BS EN ISO 9001: Quality Management System. Certificate No: FM BS EN ISO 14001: 2004 Environmental Management System. Certificate No: EMS Certificates FAST (Federation Against Software Theft) Approved company/managers/auditors CHAS (Contractors Health and Safety Assessment Scheme) Accredited company. Glass Charter Industry Scheme - Member. A scheme administered by The Glass sand Glazing Federation Memberships of trade associations The Federation of Master Builders Membership No: The Guild of Master Craftsmen Membership No: A019882

16 suredor Manse Masterdor Limited Tel: Fax:

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