ROUND LIGHTPLANE 1 3D FLUSH
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1 INSTALLATION INSTRUCTIONS ROUND LIGHTPLANE 1 3D FLUSH RLP1/3D/F Flush Mount Configuration LED A nd Avenue, Unit 1 Oakland, CA P E TalkToUs@alwusa.com W alwusa.com
2 Safety & Warnings! 1. Read all instructions. 2. Install in accordance with national and local electrical code regulations. 3. This product is intended to be installed and serviced by a qualified, licensed electrician. 4. Only install with a compatible Class 2 LED Constant Current Driver. This product has not been evaluated for use when connected to an LED driver that does not comply with Class 2 voltage and energy limited supplies. 5. Do not install in wet locations. For dry and damp use only. 6. Turn off electrical power before installing or servicing fixture in any way. 7. To reduce the risk of fire and overheating, make sure all connections are tight. Attention! 1. Lisez toutes les instructions. 2. Installez conformément à la réglementation du code électrique national et local. 3. Ce produit est destiné à être installé et entretenu par un électricien agréé qualifié. 4. Installez uniquement avec un pilote de courant constant à DEL de classe 2 compatible. Ce produit n a pas été évalué pour une utilisation lorsqu il est connecté à un pilote de LED qui n est pas conforme aux alimentations de tension et d énergie limitée de classe Ne pas installer à l extérieur ou dans des endroits humides. Pour une utilisation en intérieur et sec seulement. 6. Coupez l alimentation électrique avant de évoluer le système d éclairage en aucune façon. 7. Pour réduire le risque d incendie et de surchauffe, assurez-vous que toutes les connexions sont bien serrées. SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. RLP1/3D/F Installation Guide Flush 2 of 15 IG A.0
3 Table of Contents Luminaire Overview 4 Diagram 4 Included Parts 4 Parts (by others) 4 Tools Required 4 Quick Specs 4 Installation 5 Drywall Ceiling - Powered Canopy 5 Drywall Ceiling - Non-Powered Canopy 8 Grid Ceiling - Powered Canopy 10 Grid Ceiling - Non-Powered Canopy 13 Troubleshooting 15 RLP1/3D/F Installation Guide Flush 3 of 15 IG A.0
4 LUMINAIRE OVERVIEW The RLP1/3D is a highly customizable luminaire with many different configurations. As such, these assembly instructions are not specific to any particular configuration, and are applicable to most normal installations. Please see the final/record drawing for additional information pertaining to mounting locations and other specifications. MOUNTING DIAGRAMS Powered Canopy (Exploded) Powered Canopy* (Closed) J-Box Suspension Bracket (for drywall or grid ceiling) Octagonal 4x4 Junction Box (sold separately) J-Box Canopy Adapter Plate 1/8 Canopy Spacers (for use with varying wall thicknesses) 3/8 Canopy Adapter Ring Canopy Mounting Plate & Axle Trim Ring (to cover mud imperfections) Canopy Cover Plate RLP1/3D Hub Non-Powered Canopy* (Exploded) Non-Powered Canopy* (Closed) *Drywall/Wood mounting shown - for Grid Ceiling mounting, see page 9. Parts (by others) Octagonal 4x4 Junction Box Wood Screws, #10, 1.5 long Tools Required Drill #2 phillips bit Wire strippers Quick Specs Input Voltage / Frequency: See product label Rated Power: Single-Sided Bar: 4.64 W/ft, Double-Sided Bar: 9.28 W/ft Ambient Temperature: F ( C) Environment: Dry and damp locations RLP1/3D/F Installation Guide Flush 4 of 15 IG A.0
5 Installation: Drywall Ceiling - Powered Canopy SAMPLE DRAWING 1 See Final/Record Drawing for Mounting Locations See final/record drawing for powered and non-powered mounting locations. Install framing or 1/4-20 ceiling rods with consideration for exact alignment of powered and non-powered canopies. 4 Install Drywall Install drywall, and cut a 4x4 opening to install J-Box Canopy Adapter Plate. Note thickness of drywall installed. SAMPLE DRAWING 5/8 1/2 1/8 1/8 3/8 2 Install Octagonal 4x4 Canopy J-Box Install octagonal 4x4 J-Boxes (sold separately) for powered canopy locations directly into framing using two screws. With final/record drawing, determine exact spacing between J-Boxes to ensure accurate alignment. 5 Remove Canopy Spacers (If Necessary) The J-Box Canopy Adapter Plate comes pre-assembled with two 1/8 Canopy Spacers for a 5/8 wall thickness. For 3/8 and 1/2 wall thicknesses, remove 1/8 Canopy Spacers as appropriate. 3 Install Remote Driver J-Box Install remote driver J-Box in an accessible/serviceable location. Run low voltage wire from driver to Canopy J-Box in accordance with federal/state/local electrical codes. See final/record drawing for powered canopy locations. 6 Install Canopy J-Box Adapter Plate Attach the J-Box Canopy Adapter Plate using two screws as shown. RLP1/3D/F Installation Guide Flush 5 of 15 IG A.0
6 Installation: Drywall Ceiling - Powered Canopy (Cont.) Test Assembly Alignment Prior to mudding-in fixture and wiring, test fit entire assembly for alignment: Follow steps 1-7 to assemble each powered canopy. Follow steps to assemble each non-powered canopy. Adjust Canopy J-Box placement as necessary. 8 Mud-In Fixture Mud in area surrounding Canopy Adapter Ring as shown. SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. To Class 2 LED Driver (not shown) V- (Blue) V+ (Brown) 7A Assemble Powered Sub-Assemblies Assemble powered sub-assemblies on the ground prior to installation. Assembly instructions may vary depending on the specified configuration. CAUTION: Do not twist wires greater than Connect Wiring Once mud and paint are dry, connect wiring from light fixture to Class 2 LED remote driver. 7B Tighten Set Screws Rotate each lighting tube into desired orientation/ alignment and tighten set screws with included Allen key. CAUTION: Do not twist wires greater than Secure Canopy Mounting Plate Secure Canopy Mounting Plate to Canopy Adapter Ring using two 6-32 screws. RLP1/3D/F Installation Guide Flush 6 of 15 IG A.0
7 Installation: Drywall Ceiling - Powered Canopy (Cont.) Repeat steps 1-13 to assemble each powered canopy. Follow steps to assemble each non-powered canopy. 11 Install Canopy Cover Plate Install Canopy Cover Plate over Trim Ring. 12 Install Hub on Axle Install Hub onto Axle. 13 Tighten Set Screw Tighten set screw using included Allen key to secure lighting assembly to wall mount. RLP1/3D/F Installation Guide Flush 7 of 15 IG A.0
8 Installation: Drywall Ceiling - Non-Powered Canopy 14A Attach Mount Directly to Stud Non-powered canopies may be attached directly to framing/stud using appropriate hardware. 16A Connect Sub-Assemblies Non-powered connections between sub-assemblies should be made after all powered sections are assembled and mounted. 14B Using Toggle Bolts with Drywall Toggle bolts may also be used to secure Canopy Mounting Plate directly into drywall. 16B Tighten Set Screws Rotate each lighting tube into the desired orientation/ alignment and tighten set screws. 15 Raise Install fixture Canopy Cover Plate Install Canopy Cover Plate over Trim Ring. 17 Raise Install fixture Hub on Axle Install Hub onto Axle. RLP1/3D/F Installation Guide Flush 8 of 15 IG A.0
9 Installation: Drywall Ceiling - Non-Powered Canopy (Cont.) 18 Tighten Set Screw Tighten set screw using included Allen key to secure lighting assembly to wall mount. 19 Turn Power On Turn switch ON and check if fixture lights up as intended and that there are no loose connections. RLP1/3D/F Installation Guide Flush 9 of 15 IG A.0
10 Installation: Grid Ceiling - Powered Canopy SAMPLE DRAWING 20 See Final/Record Drawing and Install Ceiling Rods See final/record drawing for powered and non-powered mounting locations. Install framing or 1/4-20 ceiling rods with consideration for exact alignment of powered and non-powered canopies. 23 Install Remote Driver J-Box Install remote driver J-Box in an accessible/serviceable location. Run low voltage wire from driver to Canopy J-Box in accordance with federal/state/local electrical codes. See final/record drawing for powered canopy locations. 1/8 5/8 1/2 1/8 3/8 21 Install J-Box Suspension Mount Bracket Install J-Box Suspension Mount Bracket onto Canopy J-Box as shown, using two screws. 24 Remove Canopy Spacers (If Necessary) The J-Box Canopy Adapter Plate comes pre-assembled with two 1/8 Canopy Spacers for a 5/8 wall thickness. For 3/8 and 1/2 wall thicknesses, remove 1/8 Canopy Spacers as appropriate. 22 Mount Canopy J-Box onto Ceiling Rod Mount Canopy J-Box onto ceiling rod as shown, using two locknuts to secure bracket on rod. 25 Install J-Box Canopy Adapter Plate Install J-Box Canopy Adapter Plate using 2 screws as shown. RLP1/3D/F Installation Guide Flush 10 of 15 IG A.0
11 Installation: Grid Ceiling - Powered Canopy (Cont.) SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. To Class 2 LED Driver (not shown) V- (Blue) V+ (Brown) 26 Drill Hole into Ceiling Tile and Mount in Place Drill a minimum 2.25 diameter hole into ceiling tile to allow attachment of canopy assembly to Canopy J-Box. 28 Connect Wiring Connect wiring from light fixture to Class 2 LED remote driver. 27A Assemble Powered Sub-Assemblies Assemble powered sub-assemblies on the ground prior to installation. Assembly instructions may vary depending on the specified configuration. CAUTION: Do not twist wires greater than Secure Canopy Mounting Plate Secure Canopy Adapter Plate to Canopy Adapter Ring using two 6-32 screws. 27B Tighten Set Screws Rotate each lighting tube into the desired orientation/ alignment and tighten set screws with included Allen key. CAUTION: Do not twist wires greater than Install Canopy Cover Plate Install Canopy Cover Plate over Trim Ring. RLP1/3D/F Installation Guide Flush 11 of 15 IG A.0
12 Installation: Grid Ceiling - Powered Canopy (Cont.) 31 Install Hub on Axle Install Hub onto the Axle. 32 Tighten Set Screw Tighten set screw using included Allen key to secure lighting assembly to wall mount. Repeat steps to assemble each powered canopy. Follow steps to assemble each non-powered canopy. RLP1/3D/F Installation Guide Flush 12 of 15 IG A.0
13 Installation: Grid Ceiling - Non-Powered Canopy 33 Install Grid Ceiling Suspension Mount Bracket Install Grid Ceiling Suspension Mount Bracket onto ceiling rod using two locknuts as shown. 36A Connect Sub-Assemblies Non-powered connections between sub-assemblies should be made after all powered sections are assembled and mounted. 34 Install Canopy Drill holes in ceiling to install Canopy Mounting Plate to Grid Ceiling Suspension Mounting Bracket. Use two 8-32 screws to secure Canopy Mounting Plate directly onto bracket. 36B Tighten Set Screws Rotate each lighting tube into the desired orientation/ alignment and tighten set screws. 35 Install Canopy Cover Plate Install Canopy Cover Plate over Trim Ring. 37 Install Hub on Axle Install Hub onto the Axle. RLP1/3D/F Installation Guide Flush 13 of 15 IG A.0
14 Installation: Grid Ceiling - Non-Powered Canopy (Cont.) 38 Tighten Set Screw Tighten set screw using included Allen key to secure lighting assembly to wall mount. 39 Turn Power On Turn switch ON and check if fixture lights up as intended and that there are no loose connections. RLP1/3D/F Installation Guide Flush 14 of 15 IG A.0
15 Troubleshooting Only a certified electrician can service and troubleshoot product field issues. Always turn main power off before servicing fixture. Full Fixture does not illuminate Ensure all wire connections are made. Ensure fixture is wired correctly and power is on. Check that circuit breaker is on and not off or tripped. Class 2 LED remote driver may be defective. Fixture section(s) do not illuminate Possible loose low voltage DC + or - connection between LED boards or from LED driver to LED boards. Some fixtures contain multiple LED drivers. In this case, it s possible one of the drivers is defective, which will cause the LED connected to the driver not to illuminate. Call tech support. Full fixture is flickering 0-10V, DMX, and DALI Dimming Models: Ensure polarity is correct for DATA + and - connections. Swapping DATA + and - connections can cause flickering. TRIAC Dimming Models: Ensure a compatible TRIAC Forward Phase dimmer is connected to fixture. Call tech support for further information. Possible loose DATA + and - connections from fixture to 0-10V, DMX, or DALI control. Possible loose low voltage DC + or - connection from driver to LED. Call customer support. Fixture section(s) are flickering Possible loose low voltage DC + or - connection between LED boards. Fixture does not dim 0-10V, DMX, and DALI Dimming Models: Ensure polarity is correct for DATA + and - connections. Swapping DATA + and - connections can cause flickering. TRIAC Dimming Models: Ensure a compatible TRIAC Forward Phase dimmer is connected to fixture. Call tech support for further information. Possible loose DATA + and - connections from fixture to 0-10V, DMX, or DALI control. RLP1/3D/F Installation Guide Flush 15 of 15 IG A.0
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