Parts List. Description. Installation Instructions
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1 Page 1 of 7 Parts List Aluminum Coping Hardware Kit 1 pkg Tek screws 1 tek screw nut driver 1 Snap strip removal tool 1 can Touch up spray paint 1 11/64 drill bit 8 pieces 1/8 Gray PVC 4 long 2 boxes Aluminum Coping Corners Pieces w/ corresponding snap strips 2 boxes Aluminum Coping Straight Pieces w/ corresponding snap strips 8 cover strips Tools Required (supplied by others): Drill 5/16 drill bit (control knob stem) 1 3/8 hole saw (air button) 2 1/2 hole saw (optional swim current gauge) Tape measure Description The Endless Pools Aluminum Coping Option offers a convenient method to finish off the top edge of your Endless Pool, either indoors or out. This coping option includes everything you need for installation. The coping is 1-3/8" thick and comes in a sand textured white finish. The pieces are precut to fit your pool size and fit securely over the steel channel. Samples can be obtained by contacting your sales person at Endless Pools. The coping system is delivered either with your pool or by UPS ground for an additional shipping charge. The kit s weight depends on the pool size. Each coping kit contains pre-fabricated corners and straight pieces cut to match you pool size. The 8" wide profile of the coping makes it ideally suited for pools that are freestanding or partially recessed and have skirting below the coping. The coping is secured to the top of the wall panel with tek screws, which are concealed beneath the aluminum snap strip of the same finish as the coping. As an alternative the 6-3/8" snap strip can be eliminated and a 6" accent tile can be installed. Joints between the adjacent coping pieces are covered with an aluminum cover strip with the same finish as the coping. Installation Instructions You are ready to install your aluminum coping once you ve assembled your pool wall panels and structural steel channels. The aluminum coping has a liner hanger built into it therefore any reference to separate liner hanger can be disregarded. The steel triangular inside corner supports which are part of the Pool Panel Hardware Kit are not needed with the Aluminum Coping option. This option simplifies your installation combining these components.
2 Page 2 of /8" gray PVC is part of your aluminum coping kit. This is used to shim up the aluminum coping. Trim the 1/8" gray PVC to the proper lengths covering the top flange of your wall panel in all areas except where the structural channel is located. Loosely place the PVC around your pool. 2. Loosely fit the aluminum coping's main body around your pool on top of the PVC. The front of the coping where the liner hanger is has a small lip. This lip should fit over the edge of the reinforcing channel. 3. Align the adjacent coping pieces to this one allowing for a small gap in areas where there is no channel. Slightly shift all your aluminum coping pieces so that the gaps between the pieces are fairly even. The cover strip, installed last, will cover these gaps. It is also recommended that you fill these gaps with silicone to help limit water penetration. 4. Once you have all the pieces where you'd like them you can begin to screw each piece into place with the tek screws provided. You'll need a nut driver and screw gun to do this. Secure each piece of coping with a screw approximately every 18". You will be screwing through the aluminum coping and the 1/8" PVC (or structural steel channel) into the top of the steel wall panel. Note: when you are screwing into the channel you will feel additional resistance. Using caulk, cover each tek screw head and fill each gap between pieces. If you are planning on painting your coping make sure you use a paintable caulk. 5. Once all the coping s main body is secure you are ready to put in the snap strip. (If you are choosing to use a tile insert instead you can skip these next few steps.) Match up the letter written on the aluminum copy main body and the snap strip. Start with the small pie shaped corner pieces first. NOTE: the snap strip is positive locking, you need the special tool provided to remove the snap strip. (Refer to Diagram on page 7) Take caution before installing, as it is possible to damage the snap strip if you remove it without this tool and without following the removal instructions. NOTE: the snap portion of each piece is on the inner edge. Align the outer edge first, then snap in the inner portion. Do not use a hammer or metal object to tap this in as it may chip the paint. Now install the adjacent pieces. Install the straight pieces last. If you are installing the retractable security cover track see notes below before proceeding. 6. (See Step 7 Retractable Security Cover Track before installing) The cover strips are very difficult to remove so make sure that you know exactly where you want them before installing. If you do need to remove them use the claw end of a hammer, keep in mind this is likely to blemish the coping. Once all the coping and snap strips are in place install the cover strips. Place the outer edge of the cover strip with a small leg on first then the other edge will snap onto the inside edge of the coping just above the liner hanger. Painting the Aluminum Coping Cleaning your coping prior to painting 1. Even your new coping will need to be cleaned after you unpack and/or install it. Your finger oils need to be removed for proper adhesion of the paint. Use a high quality powdered soap product that is nonsudsing, a heavy sponge and a scrub brush, wash and rinse your aluminum coping thoroughly. Let it completely dry prior to painting. This should be done with the coping installed. This is a good time to test the suitable drainage around your pool. The wash water should drain away without causing damage to the adjacent space. Painting your coping 1. If you plan to paint your aluminum coping we recommend that you paint it prior to installing your liner. If you are painting your factory-finished coping for the first time you will not need to install a primer coat. Prior to painting it is VERY important that you thoroughly clean all aluminum surfaces that will be painted as described below. If you are repainting your coping you will need to prime it first, follow the instructions below. 2. Sunshine, rain, and pollution erode ALL paints at different time frames depending on where you live. These instructions are a guide to help you get the most out of your paint job. The paint you select for
3 Page 3 of 7 your finish coat should be 100% acrylic latex exterior house paint. You want the paint which has the highest volume of acrylic paint resin which would be found in your most expensive paints. A higher volume of resin should increase the life of your paint job. Let the paint thoroughly dry as recommended by the manufacturer prior to the installation of your liner and completion of your pool installation. It is highly recommended that you cover your newly painted coping with cardboard to protect it during the remainder of your installation. 3. Some paint manufacturers have special paint colors that are recommended or not recommended for outdoor applications. The sun can fade some colors so it is best to follow the manufacturer s recommendations. Please note that darker colors may require multiple coats to sufficiently cover the white factory finish. Like all paint jobs, there is maintenance involved. The most stable finish is the sand texture white finish provided from the factory. NOTE: Do not paint in direct sunlight or on windy days. These conditions cause the paint to dry too quickly. The finish paint needs to dry slowly to achieve the best mechanical and chemical bond. Cool, overcast days are the best for painting aluminum coping. Repainting Your Coping 1. Clean your coping as described above. It is important to prime your coping before you repaint it. All latex paints and primers contain ammonia. When ammonia comes in contact with oxidized aluminum, a gas is created causing small bubbles to form beneath the paint. This creates a poor adhesion which in turn leads to premature paint failure. To create a paint job that will give you the longest life, prime your aluminum coping with a thinned-down oil-based metal priming paint. Thin the primer with paint thinner at a ratio of 1 quart of thinner to 1 gallon of high-quality oil-based primer. This primer creates a barrier between the oxidized aluminum and the finish paint. Consider having the primer tinted to half strength the color of your finished coat. Proceed with painting as described above. You should apply the finish coat of paint within 48 hours of applying the primer. Installing Retractable Security Cover Track 1. If you are using the retractable security cover with your aluminum coping, you have two choices. You can install the cover track over the aluminum coping cover strips, which leaves a slight gap underneath the cover track on either side of the clip. 2) You can install the cover track first, which would keep it flat on the coping. Then you would need to cut the coping cover strips with a hack saw so that they stop on either side of the cover track. You ll need to secure the cover strip pieces to the coping with stainless steel screws, aluminum pop rivets or an appropriate adhesive. NOTE: The finish of the retractable security cover track prevents it from being painted successfully. If you are choosing to paint your coping you should do so before installing your retractable security cover and track. Once you locate your track on the coping according to the directions in Technical Bulletin #5, you will need to mark the hole locations with a pencil and pre-drill using the 11/64 drill bit provided. This size bit is very important. If you use a larger bit, the screws will be too loose to securely hold the cover. If the bit size is too small the screws will break as you put them in. As you drill the pilot holes you will feel the bit go through two layers of the aluminum coping. It will feel as if you are bottoming out twice. To complete the cover installation, refer to the Manual Security Cover for Cover Track Installation Instructions.
4 Tile (Refer to Diagram Below) Page 4 of 7 1) If you choose to install tile instead of the snap strip, simply ignore the snap strip steps above and proceed with your tile installation. The coping was designed to accommodate a 6 tile of your choice. All tiles are slightly different in size so be sure to measure your tile prior to purchase to ensure a proper fit with appropriate grout and /or sealant joints.
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