A NEW WAY OF THINKING ABOUT DRYWALL. Product Catalog. panel-max.com

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1 A NEW WAY OF THINKING ABOUT DRYWALL Product Catalog panel-max.com

2 INDEX Art Milling and Sawing Units Radius Milling System Metal Corner System Vacuums & Glue System Accessories Saw Blades V-Groove Bits Bits Specialty Bits Tables Table Extension Kit Configurations Complex shapes made easy PanelMax revolutionizes Prefabricated assemblies Contact Grabber PANELMAX TURNS DRYWALL INTO AN ART FORM Contractors who think of drywall, and cement board in a two-dimensional sense will find out that these materials are anything but flat. Grabber Construction Products, best known for premium fastening systems for wood, metal, and drywall applications, has recently introduced PanelMax board milling machine technology, revolutionizing the way drywall can be used. PORTABLE PanelMax is a portable board milling machine designed for milling many building materials from gypsum to cement board up to 54 X 148 inch sizes. PanelMax is easy to operate with automatic machine head controls, dust free milling and fast prime and glue-up fabrication. BRING DIMENSION TO DRYWALL WORK Create intricate shapes and structures with PanelMax from drywall much more affordably. Projects that require a lot of manual cutting or that have complex curves have always been cumbersome and timeconsuming for builders. Now even the most challenging details can be completed much more cost effectively, requiring much less finishing time and materials. SIMPLE TO OPERATE PanelMax is easy to operate with electric machine head controls, dust free milling and fast prime and glue-up fabrication. Now even the most challenging assembly can be produced and installed in minutes in one piece, no bead, no finishing, no call backs. PERFECT CORNERS PanelMax mills a perfect corner, using gypsum, wood, and plastic or even cement board. Precision engineered groves allow material to be fabricated into rigid and precisely aligned assemblies. PanelMax milled corners, especially drywall, are clean and precise minimizing the need for additional finishing materials, saving time, labor and material costs. 2

3 REVOLUTIONARY PanelMax is a revolutionary system that makes creating intricate shapes and assemblies from drywall much more affordable. Projects that require a lot of manual cutting or that have complex curves have always been cumbersome and time-consuming for builders. Now even the most challenging assemblies can be completed more efficiently with less finishing, less labor and fewer materials. USE PANELMAX TO MILL: Gypsum board MDF board Plastic COST EFFECTIVE PanelMax is clean, fast, and cost effective especially in drywall construction FIND EASE IN COMPLEX CUTTING PROJECTS PanelMax machines a perfect corner through gypsum, wood, plastic or even cement board. The precision engineered grove allows you to fabricate the material into an assembly that will be rigid and precisely aligned. PanelMax milled corners, especially drywall, are clean and precise minimizing the need for additional edge finishing; saving time, labor and material costs. PanelMax is the perfect tool for architecturally demanding projects or for large endeavors that require multiple, complex installations. This new advanced panel fabrication makes designs and innovations possible using drywall that may never have attempted considered before. BRING DIMENSION TO DRYWALL WORK Create intricate shapes and structures with PanelMax from drywall much more affordably. Projects that require a lot of manual cutting or that have complex curves have always been cumbersome and time consuming for builders. Now even the most challenging details can be completed much more cost effectively; requiring much less finishing time and materials. 3

4 MILLING AND SAWING TABLE UNITS PanelMax Saw Unit Use one saw unit for all your panel dimensioning. Switching between the X and Y axis is as simple as the flip of a lever. The PanelMax saw unit is variable speed, so speed can be adjusted for the work material. Precise laser alignment, state-of-the-art base design and exceptional dust collection make for clean efficient and accurate production. Variable speed control Cuts on both the X&Y axis Laser alignment module 24 tooth 6-1/2-in (165mm) carbide-tipped blade Micro-adjust depth control Motor: 1.5kW. Power: 1,530W Voltage: 120V Amps: 12A Item No PANELMAX TRANSVERSE/LONGITUDINAL VARIABLE SPEED SAW UNIT 1.8 Kw. PanelMax Milling Unit The PanelMax 1.8 Kw. milling unit is designed for the heavy production environment where larger diameter bits are used and continuous milling is required. The 1.8 Kw. variable speed milling unit includes a two-stage locking collet and dust collection plate, ideal for milling OSB, drywall and other materials. A built in laser makes for quick, accurate alignment and precise milling. Variable speed control Laser alignment module Micro-adjust depth adjustment (allows for exceptional accuracy and control) Two-stage locking collet Dust collection plate Includes 5/16-in (8mm) and 1/2-in (12.7mm) collets Motor: 1.8kW. Power: 1,800W Voltage: 120V Amps: 15A Item No VARIABLE SPEED 1.8 KW. MILLING UNIT FOR PANELMAX ST48 AND FT Kw. PanelMax Milling Unit The PanelMax 1.0 Kw. variable speed milling unit is the workhorse of the system allowing the operator to mill up to 90 grooves quickly and easily in many materials including MDF, wood and gypsum. Precise laser alignment, state-of-the-art base design and exceptional dust collection make for clean efficient and accurate production. FOR USE WITH BITS UP TO 90 ONLY FOR USE WITH 5/16-IN (8MM) COLLETS ONLY Variable speed control Laser alignment module Mills up to 90 diameter bits Two-stage locking collet Dust collection plate Includes 5/16-in (8mm) collet Item No VARIABLE SPEED 1.0 KW. MILLING UNIT FOR PANELMAX ST48 AND FT30 Transverse Radius Saw Unit The PanelMax 4-blade saw unit pivots on X and Y coordinates and makes short work of creating radius corners with drywall. Make one pass for a tight radius and multiple cuts for larger radius corners. Create radius corners, columns or serpentine assemblies. FOR USE WITH PANELMAX ST48 AND FT30 ONLY Variable speed control Micro adjustment 4, 5-in (125mm) 24 tooth blades Carbide tipped Laser guide Motor: 1.0kW. Power: 1,050W Voltage: 110V Amps: 10A Item No TRANSVERSE RADIUS 4 BLADE SAW UNIT Motor: 1.5kW. Power: 1,530W Voltage: 120V Amps: 12A CM10 MILLING AND SAWING UNITS PanelMax CM10 Milling Unit The PanelMax CM10 variable speed milling unit is the workhorse of the system allowing the operator to mill up to 90 grooves quickly and easily in many materials including MDF, wood and gypsum. Precise laser alignment, state-of-the-art base design and exceptional dust collection make for efficient and accurate production. FOR USE WITH PANELMAX CM10 ONLY. FOR USE WITH BITS UP TO 90 ONLY Variable speed control Motor: 1.0kW. Mills up to 90 degree Power: 1,050W diameter bits Voltage: 110V Two-stage locking Amps: 10A collet assembly Laser alignment module included 90 degree bit included (5/16-in or 8mm collet only) Item No VARIABLE SPEED 1.0 KW. MILLING UNIT FOR PANELMAX CM10 4 PanelMax CM10 Saw Unit The PanelMax CM10 saw unit makes quick work of ripping or cross cutting many different materials. Laser alignment a carbide-tipped blade and exceptional dust collection make for clean efficient and accurate production. FOR USE WITH PANELMAX CM10 ONLY Variable speed control Motor: 1.5kW. 7-in (180mm) diameter Power: 1,530W 24-tooth carbide blade included Voltage: 120V Laser alignment module Amps: 12A Aluminum and stainless steel construction Light-weight and durable Item No VARIABLE SPEED SINGLE BLADE SAW UNIT FOR PANELMAX CM1

5 RADIUS MILLING SYSTEM Transverse Radius Saw Unit The PanelMax 4-blade saw unit pivots on X and Y coordinates and makes short work of creating radius corners with drywall. Make one pass for a tight radius and multiple cuts for larger radius corners. Create radius corners, columns or serpentine assemblies. FOR USE WITH PANELMAX ST48 AND FT30 ONLY Variable speed Motor: 1.5kW. Micro adjustment Power: 1,530W 4, 24-tooth carbide tipped blades Voltage: 120V 5-in (125mm) blades (installed) Amps: 12A Laser guide Item No TRANSVERSE RADIUS 4-BLADE SAW UNIT CM10 RADIUS MILLING SYSTEM PanelMax CM10 multi-blade kit 4-Blade saw kit for milling radius corners in drywall up to 5/8-in. The 4-blade unit creates evenly space cuts allowing drywall to be easily formed to any radius corner. Saw blade kit only, does not include sawing unit. FOR USE WITH PANELMAX CM10 ONLY 4-blade saw kit, includes bolt 7-3/32-in (180mm) diameter blades 30 tooth blades Carbide tipped Item No BLADE RADIUS CORNER SAW KIT Circle Cutting Guide Use the PanelMax circle cutting guide to easily mill circles from 7-7/8-in (200mm) up to 23-5/8-in (1200mm) in diameter. Item No CIRCLE MILLING GUIDE FOR ST48, FT30 FOR USE WITH STANDARD 1000-WATT MILLING UNIT ONLY Radius Reinforcing Paper Use PanelMax high-strength reinforcing paper to back radius assemblies. Activate adhesive with water, no additional adhesive required. 150-ft roll 39-in wide Water-activated adhesive Item No HIGH-STRENGTH WATER ACTIVATED ADHESIVE BACKED FABRIC REINFORCING PAPER FOR PANELMAX RADIUS-ASSEMBLIES Metal Corner System High-Performance Spline Milling Bit Use the 90 high-performance milling bit to fabricate 90 corners that will accept the PanelMax galvanized corner reinforcing spline. For use in drywall up to 5/8-in.reinforced corners in up to 5/8-in drywall. 90. high-performance flat tip carbide milling bit For use with 5/8-in drywall Item No FLAT-TIPPED 90 HIGH-PERFORMANCE CARBIDE BIT FOR MILLING REINFORCED CORNERS IN UP TO 5/8-IN DRYWALL Galvanized Steel Corner Spline Use PanelMax galvanized steel splines to reinforce impact vulnerable corners. Use the PanelMax spline bit, item , to mill corners that will accept the reinforcing spline. Galvanized steel corner reinforcing spline Creates impact resistant corners Width: 1/2-in (12.7mm) Thickness: 1/16-in (1.5mm) Length: 10-ft Coating: Galvanized Item No. PMSPLINE1210G 1/2-IN X 1/16-IN (12.7MM X 1.5MM) GALVANIZED STEEL CORNER SPLINE FOR DRYWALL CORNER REINFORCEMENT 5

6 VACUUMS & GLUE SYSTEM High-Output Self-Cleaning HEPA Vacuum The 1050 model offers power and durability with its 20 ga. steel tank for collection and strong 176 CFM airflow. The HEPA filtration system filters out nearly 100% of the dust produced when milling drywall keeping the work area dust-free. Like all PanelMax vacuums the 1050 uses patented technology to clean the filter while you work so you never have to stop work to unclog a filter. FOR USE WITH PANELMAX ST48 AND FT30 Automatic pulse-clean technology Free lifetime service & support* 16 gauge steel tank Cyclonic debris management Non-marking 5 caster dolly 3 x 5 Point HEPA filters - individually tested Designed & built in the USA HEPA filtration *available on 2018 models only CFM: 176 Lift: 87 Filtration: HEPA Microns Inlet & Hose: 2-in locking, 25-ft crush proof hose Collection: 20-gal steel tank Voltage: 110V Current: 12.5 Amps Weight: 87-lbs Item No. PM GALLON HIGH OUTPUT SELF-CLEANING CANISTER VACUUM UNIT. INCLUDES AUTO ON/OFF FEATURE, 16 GALLON CANISTER, 25-FT HOSE AND CASTERS High-Output Self-Cleaning HEPA Drum Vacuum Assembly The 5540, 176CFM DrumVac provides power and outstanding collection capacity with its ability to attach to a 40 or 55 gallon collection drum. The HEPA filtration system filters out nearly 100% of the dust produced when milling drywall keeping the work area dust-free. Like all PanelMax vacuums the 5540 DrumVac uses patented technology to clean the filter while you work so you never have to stop work unclog a filter. FOR USE WITH PANELMAX ST48 AND FT30 - COLLECTION DRUM NOT INCLUDED Automatic pulse-clean technology Free lifetime service & support* Cyclonic debris management Non-marking 5-caster dolly 3 x 5 point HEPA filters - individually tested Designed & built in the USA HEPA filtration *available on 2018 models only CFM: 176 Lift: 87-in Filtration: HEPA microns Inlet & Hose: 2-in locking, 25-ft crush proof hose Collection: 40 or 55 gallon drum Voltage: 110V Current: 12.5 Amps Weight: 30-lbs (Head only) Item No. PM GALLON HIGH OUTPUT SELF-CLEANING DRUM VACUUM ASSEMBLY. INCLUDES AUTO ON/OFF FEATURE, 25-FT HOSE CM10 VACUUMS & GLUE SYSTEM Self-Cleaning HEPA Canister Vacuum 500 Series offers great performance and compact portability. The HEPA filtration system filters out nearly 100% of the dust produced when milling drywall keeping the work area dust-free. Like all PanelMax vacuums the 550HA uses patented technology to clean the filter while you work so you never have to stop work to unclog a filter. FOR USE WITH PANELMAX CM10 Automatic pulse-clean technology Free lifetime service & support* Dual-stage certified HEPA filtration Auto-tool start 2 x 5 point HEPA filters - individually tested Designed & built in the USA HEPA filtration *available on 2018 models only CFM: 150 Lift: 87-in Filtration: HEPA microns Inlet & Hose: 1.5-in locking, 15-ft crush proof hose Collection: 8-gal. steel tank Voltage: 110V Current: 12.5 Amps Weight: 30-lbs Item No HA 8-GALLON SELF-CLEANING CANISTER VACUUM UNIT. INCLUDES AUTO ON/OFF FEATURE, 8-GALLON CANISTER, 15-FT HOSE AND CASTER Replacement Filter Set HEPA replacement filters for use with the HA canister vacuum unit for the PanelMax CM10 system. FOR USE WITH THE 550HA PULSE-BAC VACUUM ONLY HEPA filters Keep a safe dust-free work environment Item No REPLACEMENT FILTER SET OF 2 HEPA FILTERS FOR USE WITH THE 550HA PULSE-BAC VACUUM UNIT. 6

7 VACUUMS & GLUE SYSTEM (Continued) Replacement Filter Set HEPA replacement filters for use with the PM10550 and PM5540 canister vacuum units for PanelMax ST48 and FT30. FOR USE WITH THE 1050 AND 5540 PULSE-BAC VACUUMS ONLY HEPA filters Keep a safe dust-free work environment Item No REPLACEMENT FILTER SET OF 3 HEPA FILTERS FOR USE WITH THE PM1050 AND PM5540 PULSE-BAC VACUUMS Rolair Air Compressor The JC10 is the latest in compact compressor technology from Rolair. Super quiet yet capable to easily drive the glue guns from PanelMax the JC10 is oiless and light weight to move around the shop or job site. Use the JC10 air compressor with PanelMax 500 watt professional glue gun. Quiet operation - only 60 db 8-amp motor, 1hp motor Light-weight, only 39-lbs Low-maintenance oiless operation 60-db operation 1-hp 2 cylinder motor 5.3 cubic feet displacement 2.5 cubic feet tank capacity 90PSI, total weight 39-lbs Dimensions: L:17 x W:16 x total weight 39-lbs dimensions: L:17 x W:16 x H:15 Item No. JC10 ROLAIR JC GAL OILESS AIR COMPRESSOR Primerless Fabrication Glue Now you can assemble your prefabricated panels in one step with an easy-to-use glue bottle and applicator tip. PanelMax primer-less fabrication glue is a proprietary formula specifically designed to bond with exposed gypsum without the need for primer and at the same time significantly increasing joint strength. Save time and money by eliminating expensive primer and waiting for it to dry before completing the assembly. PanelMax primer-less fabrication glue provides the strength you need when you need it. No primer needed Fast curing time - 80% dry in minutes at 68 F (20 C) (actual drying time depends on temperature and humidity) 3-5 times stronger than hot glue alone Specially formulated for gypsum fabrication Fiba-Fuse Fiberglass Tape Use Fiba-Fuse fiberglass tape butt-joints. Fiba-Fuse tape provides a 40% stronger joint than paper tape. Creates a stronger butt joint Use in place of standard joint tape 2-1/16-in wide 250-ft roll Item No. FDW8599U FIBA-FUSE FIBERGLASS TAPE FOR BUTT-JOINTS, 250 FT. P/R. 40% STRONGER THAN PAPER TAPE One Bottle finishes 300 linear feet Can be used in combination with PanelMax hot glue 3-5 times stronger than hot glue alone Specially formulated for gypsum fabrication Finishes approx. 300 linear feet 17-oz bottle Item No. WESK OZ PANELMAX PRIMERLESS FABRICATION GLUE. COVERS 300 LINEAR FEET Drywall Corner Primer PanelMax primer is an essential component in fabricating a strong and durable corner. PanelMax primer penetrates into the gypsum creating a strong dust-free bonding surface for hot melt adhesive. PanelMax primer is VOC free and easily clean up using tap water. Penetrates and conditions exposed gypsum edges in preparation for adhesive. Special formula designed specifically for use in PanelMax fabrication Dries clear Low odor acrylic latex Item No. PMECOPRIMER26 PANELMAX LOW VOC PRIMER VOC free Included in PanelMax submittal documentation Cleans up with tap water 2.6-gal (9,46 L) Covers approx 3,000 linear feet ($0.04 per linear ft. coverage) 7

8 GLUE SYSTEM (Continued) 500-Watt Glue Gun Use the PanelMax production-grade PM500W hot melt glue gun to create strong drywall joints in seconds. The PM500W is a professional productiongrade electric/pneumatic hot melt gun that delivers hot melt glue all day in a production environment. Clamshell design makes servicing easy 20-ft heavy duty extension cord and air hose Pneumatic/electric design delivers hot melt glue on demand in a production environment 500-watt glue gun with 20-ft extension and air hose Item No. PM500W 500 WATT PLUG STYLE HOT MELT GLUE GUN Hot Melt Glue Gun Stand Use the hot melt glue stand to keep the work area clean and the glue gun up off the work surface. For use with PanelMax PM500W watt hot melt glue gun. Rugged metal frame design Weighted base Item No. PA3096SPARES PANELMAX HOT MELT GLUE GUN STAND CM10 GLUE SYSTEM 600-Watt Hot Melt Glue gun The Tmaxx600 is the latest hot-melt delivery system available for on-site or shop use that only requires electric, no compressor required. 600-watt melt capability 20-ft cord Stick style glue designed to bond gypsum No compressor required 20-ft cord Stick style glue gun 600 watt Item No. TMAX WATT STICK STYLE HOT MELT GLUE GUN Hot Melt Adhesive PanelMax premium plug-style hot melt is designed to create a strong bonding joint in gypsum within 10 seconds. PanelMax hot melt adhesive works with standard gypsum and the new light-weight products. Prepare gluing surface with PanelMax primer prior to applying adhesive. Sets up in 10 seconds Helps prevent edge failures Creates a reliable, strong assembly when combined with the PanelMax primer 25-lb box covers 3,500 linear feet 25-lb box Plug design Covers approx. 3,500 linear feet Item No. PMHG25 PANELMAX PREMIUM PLUG-STYLE HOT MELT ADHESIVE Glue Gun Tip PM500 REPLACEMNT TIP ONLY Item No. ANZ016 REPLACEMENT GLUE GUN TIP Hot Melt Adhesive Sticks Use PanelMax premium hot melt adhesive to bond drywall corners. Use with PanelMax 600 watt hot melt glue gun. Prepare gluing surface with PanelMax primer prior to applying adhesive. Premium adhesive 25-lb box covers 3,500 linear feet 25-lb box 15-in glue sticks Covers approx. 3,500 linear feet Item No. PMHG IN HOT MELT ADHESIVE STICKS FOR USE WITH PANELMAX CM WATT HOT MELT GLUE GUN 8

9 GLUE SYSTEM (Continued) Item No. F OZ WEATHERMASTER DRYWALL CORNER ADHESIVE ACCESSORIES Weathermaster Adhesive Use Weathermaster adhesive to bond drywall corners and seal joints. Use PanelMax primer to seal the gypsum prior to using the adhesive. Weathermaster comes in cases of 12 tubes. Professional-grade drywall adhesive Super strong Remains flexible after set-up allowing for easier assembly installation 10-oz tubes 12 to a case Duplicating Guide Arm Use the duplicating guide arm to trace the outside edge of a template to duplicate a shape and size. The guide arm stylus slides along the template duplicating its shape as the milling bit removes material. Template material must be at least 1/4-in thick. PANELMAX 1.0KW MILLING UNIT ONLY Duplicating guide arm PowerStick Applicator Frame 18:1 thrust ratio Revolving barrel Item No. N250 PowerStick applicator frame Diagonal Cutting Guide The diagonal cutting guide installs along the straight edge of the material being cut. The saw unit slides along the guide creating a perfect diagonal cut. 5-15/16-in (150mm) diagonal cutting guide For use with PanelMax saw unit PANELMAX FT30 OR ST48 ONLY Silicone Lubricant Use professional-grade silicone lubricant for maintenance of the PanelMax machines and to extend their operating life. Use only professional quality silicone spray to clear away debris and lubricate moving parts. Regular maintenance and lubrication is critical to maintaining service life. Clears away debris Lubricates moving parts Extends milling machine operating life Will not damage rubber, plastic or painted surfaces Does not attract durst or dirt Protects and renews rubber mountings 16-oz silicone aerosol lubricant Item No. S oz professional-grade silicone aerosol lubricant Copying Plate The copying plate acts as a template guide when milling castle-cuts and special assemblies, the guide rides along any 1/4-in thick template making quick work of those odd shapes that can slow any job down. PANELMAX 1.0KW MILLING UNIT ONLY Copying plate 1/4-in diameter opening For use with copier bit Item No PANELMAX DUPLICATING GUIDE ARM FOR 1.0KW MILLING UNIT Item No PANELMAX DIAGONAL CUTTING GUIDE Item No PANELMAX COPYING PLATE ASSEMBLY FOR 1.0 KW MILLING UNIT CM10 ACCESSORIES 10-ft Guide Extension Use the 10-ft guide extension to fabricate 4 x 10-ft drywall panels. PANELMAX CM10 ONLY 6-in track extension Cross Fence The cross fence helps to ensure the milling unit and base plate stay perfectly parallel on the sheet of material. PANELMAX CM10 ONLY 2-piece ruler 36-in length Item No FT GUIDE TRACK EXTENSION FOR PANELMAX CM10 Item No CROSS FENCE FOR PANELMAX CM10 9

10 SAW BLADES 24-Tooth Carbide Saw Blade Use 160mm 24-tooth carbide saw blade to dimension drywall and other materials. Fits both standard and 4-blade saw units. PANELMAX FT30 OR ST48 ONLY 6-1/4-in (160mm) diameter blade 24-tooth Carbide tipped 25/32-in (20mm) arbor For use with drywall, plywood, MDF, OSB Item No. WSSB MM (6-1/4-IN) 24 TOOTH CARBIDE TIPPED SAW BLADE 24-Tooth Carbide Saw Blade Use 160mm 24-tooth carbide saw blade to dimension drywall and other materials. For use with MAGACON transverse and longitudinal saw. MAGACON ONLY 6-1/4-in (160mm) diameter blade 24-tooth Carbide tipped 7/8-in (22.23mm) arbor For use with drywall Item No MM (6-1/4-IN) 24-TOOTH CARBIDE TIPPED SAW BLADE. Segmented Diamond Wheel Use 125mm segmented diamond wheel to mill cement board. MAGACON ONLY 5-in (125mm) diameter blade 10 segments Diamond infused 7/8-in (22.23mm) arbor For use with cement board Item No MM (5-IN) SEGMENTED DIAMOND WHEEL 8-Tooth Diamond Blade Use 160mm segmented diamond wheel to mill cement board. PANELMAX FT30 OR ST48 ONLY 6-1/4-in (160mm) diamenter blade 8-segments Diamond infused 25/32-in (20mm) arbor For use with cement board Item No. WSSB MM (6-1/4-IN) 8 TOOTH SEGMENTED DIAMOND WHEEL CM10 SAW BLADE 24-Tooth Carbide Saw Blade Use 180mm 24-tooth carbide saw blade to dimension drywall and other materials. Not compatible with PanelMax ST48 or FT30. PANELMAX CM10 ONLY 7-in (180mm) diameter blade 24-tooth Carbide tipped 25/32-in (20mm) arbor For use with drywall Item No. WSSB MM (7-IN) 24 TOOTH CARBIDE TIPPED SAW BLADE Segmented Diamond Wheel Use 115mm segmented diamond wheel to mill cement board. MAGACON ONLY 4-1/2-in (115mm) diamenter blade 11 segments Diamond infused 7/8-in (22.23mm) arbor For use with cement board Item No MM (4-1/2-IN) SEGMENTED DIAMOND WHEEL 10

11 V-GROOVE BITS 90 High-Performance Milling Bit Use the 90 high-performance milling bit to fabricate 90 profiles. For use in drywall up to 5/8-in high-performance carbide milling bit For use with 5/8-in drywall V-TECH Item No. WSVG V-GROOVE 90, HIGH-PERFORMANCE CARBIDE BIT FOR USE WITH UP TO 5/8-IN DRYWALL 90 V-TECH Milling Bit Use the 90 V-TECH winged milling bit to fabricate 90 profiles. Creates an extra channel for glue for a stronger joint. For use in drywall up to 5/8-in. 90 carbide milling bit 115 angle wings For use with 5/8-in drywall Item No. WPWE V-TECH V-GROOVE 90, 15MM (19/32-IN) 115 WINGED BIT FOR USE WITH UP TO 5/8-IN DRYWALL Milling Bit Use the 60 milling bit to fabricate 60 profiles. For use in drywall up to 5/8-in. 60 carbide milling bit 19/32-in (15mm) full width For use with 5/8-in drywall Item No V-GROOVE 60, 15MM (19/32-IN) BIT FOR USE WITH UP TO 5/8-IN DRYWALL Milling Bit Use the 90 milling bit to fabricate 90 profiles. For use in material up to 1-in. SPECIAL ORDER ITEM 90.2 carbide milling bit 63/64-in (25mm) full width For use with 1-in drywall Item No V-GROOVE 90, 25MM (63/64-IN) BIT FOR USE WITH UP TO 1-IN MATERIAL 30 carbide milling bit 19/32-in (15mm) full width For use with 5/8-in 30 drywall 40 Item No V-GROOVE 30, 15MM (19/32-IN) BIT FOR USE WITH UP TO 5/8-IN DRYWALL 30 Milling Bit 40 Milling Bit Use the 30 milling bit to fabricate Use the 40 milling bit to fabricate 30 drywall profiles. For use in 40 drywall profiles. For use in drywall up to 5/8-in. drywall up to 5/8-in. 40 carbide milling bit 19/32-in (15mm) full width For use with 5/8-in drywall Item No V-GROOVE 40, 15MM (19/32-IN) BIT FOR USE WITH UP TO 5/8-IN DRYWALL 11

12 V-GROOVE BITS (Continued) Milling Bit Use the 45 milling bit to fabricate 45 drywall profiles. For use in drywall up to 5/8-in. 45 carbide milling bit 19/32-in (15mm) full width For use with 5/8-in drywall Item No V-GROOVE 45, 15MM (19/32-IN) BIT FOR USE WITH UP TO 5/8-IN DRYWALL Milling Bit Use the 90 milling bit to fabricate 90 edge drywall profiles. For use in drywall up to 5/8-in. 90 carbide milling bit For use with 5/8-in drywall Item No. WSV V-GROOVE 90 BIT FOR USE WITH UP TO 5/8-IN DRYWALL 45 V-TECH 45 V-TECH Milling Bit Use the 45 V-TECH winged milling bit to fabricate 45 profiles. Creates an extra channel for glue for a stronger joint. For use in drywall up to 5/8-in. 45 carbide milling bit 90 angle wings For use with 5/8-in drywall Item No. WPWE V-TECH V-GROOVE 45, 15MM (19/32-IN) 90 WINGED BIT FOR USE WITH UP TO 5/8-IN DRYWALL BITS 8mm Milling Cutter Use the 5/16-in (8mm) milling cuter bit to cut and recess vertical plane details. FOR USE IN WOOD ONLY, NO COUNTERSINK 5/16-in (8mm) straight shank bit Carbide end mill milling cutter 4 FLUTE For wood only No countersink Item No MM STRAIGHT SHANK 4 FLUTES END MILL MILLING CUTTER 1/2-in DEPTH 13mm Copier Bit Use the copier bit to mill drywall up to 33/64-in (13mm) in depth. Creates a sharp beveled edge recess for precise butt joint alignment and finishing, For use with 1/2-in drywall. 6mm 2 flute carbide copier bit 33/64-in (13mm) cutting depth Countersink shoulder For 1/2-in drywall Item No MM (33/64-IN) MATERIAL DEPTH CAPACITY COUNTERSINK COPIER AND SLITTER CUTTER BIT. 6MM (15/64-IN) 2 FLUTE CARBIDE MILL 12

13 BITS (Continued) 16mm But Joint Bit Use the copier bit to mill drywall up to 5/8-in (16mm) in depth. Creates a sharp beveled edge recess for precise butt joint alignment and finishing. 15/64-in (6mm) 2 flute carbide copier bit 16mm (5/16-in) cutting depth 5/8-in DEPTH Countersink shoulder for 1-in DEPTH 5/8-in drywall Item No. WPCM MM (5/8-IN) MATERIAL DEPTH CAPACITY COUNTERSINK COPIER AND SLITTER CUTTER BIT. 6MM (15/64-IN) 2 FLUTE CARBIDE MILL 26mm Copier Bit Use the copier bit to mill drywall up to 1-in (26mm) in depth. Creates a sharp-beveled edge recess for precise butt joint alignment and finishing. 15/64-in (6mm) 2 flute carbide copier bit 1-in (26mm) cutting depth Countersink shoulder Item No MM (1-IN) MATERIAL DEPTH CAPACITY COUNTERSINK COPIER AND SLITTER CUTTER BIT. 6MM (15/64-IN) 2 FLUTE CARBIDE MILL 26mm Copier Bit Use the copier bit to mill drywall up to 1-in (26mm) in depth. Creates a sharp clean cut without a bevel. 15/64-in (6mm) shank 15/64-in (6mm) 2-flute straight shank carbide copier bit 1-in (26mm) cutting depth 1-in DEPTH No countersink shoulder 16mm Item No MM (1-IN) MATERIAL DEPTH CAPACITY COPIER AND SLITTER CUTTER BIT. 6MM (15/64-IN) 2 FLUTE CARBIDE MILL 20mm Fluting Bit Use the 25/32-in (20mm) roundnose fluting bit to mill decorative detail into drywall panels. 25/32-in (20mm) roundnose carbide fluting bit 16mm Fluting Bit Use the 5/8-in (16mm) roundnose fluting bit to mill decorative detail into drywall panels. 5/8-in (16mm) roundnose carbide fluting bit Item No MM (5/8-IN) ROUND NOSE COREBOX FLUTING ROUTER BIT 24mm Fluting Bit Use the 15/16-in (24mm) roundnose fluting bit to mill decorative detail into drywall panels. 15/16-in (24mm) roundnose carbide fluting bit 20mm Item No MM (25/32-IN) ROUND NOSE COREBOX FLUTING ROUTER BIT 24mm Item No MM (15/16-IN) ROUND NOSE COREBOX FLUTING ROUTER BIT 13

14 SPECIALTY BITS 130 Milling Bit Use the 130 milling bit to fabricate knife edge drywall profiles. FOR USE WITH 1,800 WATT MILLING UNIT ONLY, 1/2-IN SHANK 12.7mm (11/16-in) shank 130 degree carbide milling bit 135 Milling Bit Use the 135 milling bit to fabricate knife edge drywall profiles. FOR USE WITH 1,800 WATT MILL- ING UNIT ONLY, 1/2-IN SHANK 111/16-in (12.7mm) shank 135 degree carbide milling bit 130 Item No V-GROOVE 130 KNIFE EDGE BIT FOR USE WITH UP TO 5/8-IN DRYWALL 135 Item No. WSVG V-GROOVE 135 KNIFE EDGE BIT FOR USE WITH UP TO 5/8-IN DRYWALL 120 Milling Bit Use the 120 milling bit to fabricate knife edge drywall profiles. FOR USE WITH 1,800 WATT, 1/2-IN SHAFT MOTOR ONLY. 11/16-in (12.7mm) shank 120 degree carbide milling bit 120 Item No. WSVG V-GROOVE 120 KNIFE EDGE BIT FOR USE WITH 1/2-IN DRYWALL 14

15 TABLES FT30 Panel Fabrication Table PanelMax FT30 is a full-size portable machine that can be set up and operational in minutes. It s unique folding design allows it to be transported and moved around the job site or shop; designed to fit into the standard construction elevators. The unique design comes standard with casters on the center legs so it can be easily moved to its next location. FT30 includes a standard 4 x 8-ft capacity folding table and traveler. Table item number: Traveler item number: Unfolds and sets up ready to work in minutes. Easy to transport around the job site. Requires minimal storage space. Fits easily into an elevator or panel truck. 4 x 12-ft capacity with optional table extension. Full panel fabrication capable Dust-free operation. 1 year 1,000 hour limited warranty. Item No. FT30 PANELMAX FT30 PORTABLE PANEL FABRICATION MACHINE PanelMax ST48 Panel Fabrication Table PanelMax ST48 is designed to handle material up to 54-in x 12-ft with PanelMax ST48 is the industry leading shop fabrication machine capable of handling material up to 54-in x 12-ft with its table extension up to 14-ft. Tables can be connected together to process even longer material. ST48 includes a standard 4 x 12-ft capacity table and digital controlled traveler. Table item number: Traveler item number: Standard table handles material up to 54-in x 12-ft. Handles up to 14-ft material with optional 55-in table extension. ST48 tables can be linked together for longer material. Full panel fabrication capable Dust-free operation. 1 year 1,000 hour limited warranty Item No. ST48 PANELMAX ST48 STATIONARY PANEL FABRICATION MACHINE Cutting length: up to in Cutting width: up to in Cutting depth: up to 2.44-in Milling depth: up to 2-in Board thickness: up to 3-in Total weight: appr. 330-lbs Power requirements: 110V and 50/60Hz. Power consumption: 2.5 kw max. TABLE DIMENSIONS Folded Width: in Depth: in Height: 76-in Unfolded Length: in Width: in Height: in Cutting length: up to in Cutting width; 56-in Cutting depth: up to 2.44-in Milling depth: up to 2-in Board thickness: up to 3-in Power requirements: 110v and 50/60 Hz. Power consumption: 2.5 kw max. TABLE DIMENSIONS Length: in Width: 76-in Height: in 15

16 PORTABLE UNITS PanelMax CM10 Portable Panel Fabrication Unit PanelMax CM10 was designed specifically for on-site convenience, this compact and portable machine brings PanelMax precision to any job site. CM10 includes a standard 10-ft capacity track, control unit and 1,000 watt milling unit. Standard 10-ft capacity Fast and easy set-up Portable-Case w/wheels standard Double laser alignment Milling & Sawing capability Dust-free operation. 1,000 watt milling unit comes standard with a 90 degree bit 1 year or 1,000hr warranty Cutting length: up to 10.8-ft with an extension rail Cutting width: up to 10.8-ft Feed: max ft/min, (that can be controlled) Cutting depth (saw): up to 1.3-in (optional) Equipment options: Saw unit, track extensions Power requirements: 120V, 50 Hz Power consumption: max. 1.3 kw max. Weight: 100 Lbs. Item No. CM10 PANELMAX CM10 PORTABLE SELF-DRIVING PANEL FABRICATION MACHINE TABLE EXTENSION Table Extension Add the table extension kit to either the PanelMax ST48 or FT30 to extend the standard table an additional 60-in to 17-ft. NOT COMPATIBLE WITH OTHER GEN TABLES Sturdy steel construction 4 support legs Locks into ST48 or FT30 frame Width: 69-in Length: 60-in 4-leg construction Item No GEN 3 TABLE EXTENSION KIT FOR PANELMAX ST48 OR FT30 FOLDING MACHINE 16

17 KIT CONFIGURATIONS CM10 Portable Panel Fabrication Kit PanelMax CM10 with hard case Professional vacuum 500 watt glue gun with 19-foot extension Three boxes of hot glue (25-lbs box) Three cans of drywall primer 1000 watt milling unit with 90 bit Item No. CM10START STARTER KIT PANELMAX CM10 STANDARD CONFIGURATION PanelMax Folding FT30 Standard Configuration PanelMax FT30 table 140 CFM vacuum with pulsbac technology (auto clean) 500-watt glue gun with 15-foot extension Two 1050 wall milling units Universal saw unit for diagonal and longitudinal cuts OPTIONAL TABLE EXTENSIONS 4-ft x 8-ft 4-ft x 10-ft 4-ft x 12-ft Item No. FT30PROKIT PROFESSIONAL KIT PANELMAX FT30 STANDARD CONFIGURATION 17

18 KIT CONFIGURATIONS (Continued) PanelMax Folding ST48 Standard Configuration PanelMax ST48 table 140 CFM vacuum with pulsbac technology (auto clean) 500 watt glue gun with 15-foot extension Two 1050 wall milling units Universal saw unit for diagonal and longitudinal cuts OPTIONAL TABLE EXTENSIONS 4-ft x 8-ft 4-ft x 10-ft 4-ft x 12-ft 4-ft x 14-ft Items No. ST48PROKIT PROFESSIONAL KIT PANELMAX ST48 STANDARD CONFIGURATION COMPLEX SHAPES IN DRYWALL ARE MADE EASY WITH PANELMAX WALL CONSTRUCTION Save up to 20 70% compared to traditional finishing methods Flexible connection of noise insulation Wall connections Expansion joints Curves Round and segmental arches Timber installation Fanlight walls Sliding door linings Room corners (also in round form) Alcoves and recesses Wall openings & passages Lamellar cut-outs (e.g. lowered base) STENCIL CUT-OUTS Save up to 45-60% compared to traditional finishing methods Canted columns plus basement Pilaster and fluting, lamellar cut-outs (up to 3 x 12.5 mm resp. 40 mm in total) 18

19 COMPLEX SHAPES IN DRYWALL ARE MADE EASY WITH PANELMAX DUCT LININGS Save up to 70 80% compared to traditional finishing methods Duct linings Ventilation duct rectangular or round Storage areas and shelves CEILING CONSTRUCTION Save up to 35 70% compared to traditional finishing methods Expansion joints Ceiling connection Perforated ceilings, cutting of perforated boards, ceiling blinds and grading Indirect lighting Canvas ceilings Light bars mock coverings Inspection flap COLUMNS AND LAMELLAR CUT-OUTS Save up to 55 70% compared to traditional finishing methods Canted columns plus basement Pilaster and fluting, lamellar cut-outs (up to 3 x 12.5mm resp. 40mm in total) 90 DEGREE CORNERS Save up to 55 70% compared to traditional finishing methods The PanelMax, routing table produces clean 90-degree and off angle corners that require no additional finishing. The PanelMax system also includes metal bead inserts if additional corner strength is needed. PREFABRICATED PARTS Save production cost by mass producing duplicate parts off site Projects that require a lot of manual cutting or that have complex curves have always been cumbersome and time-consuming for builders. With PanelMax complex parts can be easily duplicated and shipped to the construction site as needed. Parts can be shipped assembled or shipped flat and assembled on site. 19

20 PANELMAX REVOLUTIONIZES THE WAY DRYWALL CAN BE USED PanelMax revolutionizes the way drywall can be used PanelMax machines a perfect corner, through gypsum, wood, plastic or even cement board. The precision-engineered grove allows you to fabricate the material into an assembly that will be rigid and precisely aligned. PanelMax milled corners, especially drywall, are clean and precise minimizing the need for additional edge finishing, saving time, labor and material costs. PanelMax is the perfect tool for architecturally demanding projects, or for large endeavors that require multiple, complex installations. This new advanced panel fabrication makes designs and innovations possible using drywall that may never have attempted considered before. PanelMax advanced technology increases efficiency and production speed. WHAT S IN CORNER COST? PanelMax Corner 8-ft Length Glue $0.51 Primer $0.38 Fabrication; machining 45 sec, priming 45 sec, gluing 30 sec. Total 120 sec labor $1.93 PanelMax metal reinforced corner 8-ft Length Glue $0.51 Primer $0.38 Galvanized steel corner spline 8-ft length $2.20 Fabrication; machining 45 sec, priming 45 sec, gluing 30 sec., Total 120 sec labor $1.04 TOTAL PANELMAX CORNER FABRICATION COST INCLUDING LABOR $1.93 PER 8-FT PIECE $0.23 PER FT. TOTAL PANELMAX METAL REINFORCED CORNER FABRICATION COST INCLUDING LABOR $4.13 PER 8 PIECE $0.55 PER FT. Labor calculated at an average $25.00 per hour rate. Ready for paint, no joint compound or sanding needed. Traditional Corner Bead 8-ft Length Typical metal bead avg. $0.15 per ft. $ minutes to install, coat, second coat, finish $5.00 coat and sand ready to paint. Fully burdened labor rate $25 per hour, avg. $.63 per Ft. Avg. 1/2 gallon of joint compound per bead est. $1.10 cost $0.14 per Ft. Other corner cost reductions: } Waste and damage 10% 15% } Staples, adhesives, specialized tools } Call backs AVG. METAL CORNER $7.30 PER PIECE $0.91 PER FT. Labor calculated at an average $25.00 per hour rate, three coats of joint compound sanded, ready for paint. AVG. PLASTIC CORNER $8.10 PER PIECE $1.01 PER FT. QUICK CHANGE FLEXIBILITY PanelMax quick-change router and saw heads make set-up and change out easy. Simply unlock the router, slide it out and replace it with another router with a different bit. Quick change attachment Laser guide MOBILITY PanelMax FT30 can be set up and operational in minutes. It s unique folding design allows PanelMax to be folded and transported from one floor to the next using standard construction elevators. FT30 also has casters on the center legs so it can be easily moved to its next job location. Unfolds and sets up ready to work in minutes Easy to transport around the job site Requires minimal storage space 20

21 PANELMAX REVOLUTIONIZES THE WAY DRYWALL CAN BE USED MASS PRODUCTION The PanelMax saw unit is capable of performing lamellar cuts 62mm deep. The saw unit can also easily be repositioned to perform horizontal or longitudinal and angle cuts. A multi-blade attachment allows the saw unit to precision kerf cut drywall for columns, arches and other radius applications. Patented saw module 62mm cutting depth Unique swivel feature for X and y axis adjustment Convenient laser guide Cuts on angle DUPLICATION With its duplication arm PanelMax can precisely match complex and repetitive shapes. Shapes like castle cuts that traditionally require quite a bit of labor can now be duplicated exactly with relatively little effort. Duplicates inside and outside contours Duplicates templates up to 1300mm W, 750mm L Precisely duplicates template Ideal for mass producing similar cuts such as castle cuts PREFABRICATED DRYWALL ASSEMBLIES READY TO INSTALL Prefabricated drywall assemblies ready to install You don t have to own a machine to take advantage of the PanelMax technology. Now you can order pre-made and custom parts from approved PanelMax parts fabricators. Save time, install one piece one time Reduce costly trim and finishing Improve quality, perfect corners inside and out Perfect columns without the hassle and lead time Mill Prime Glue DESIGN FLEXIBILITY Complicated drywall assemblies and details that were previously too costly to consider are now possible with PanelMax. In fact, PanelMax technology is a paradigm shift in the way drywall is used. 21

22 PREFABRICATED DRYWALL ASSEMBLIES READY TO INSTALL REDUCED FINISHING COSTS Decorative details that used to require a lot finishing time and materials can now be created with PanelMax requiring considerably less material and time. Details that were previously too costly to consider are not possible. PRECISION ASSEMBLIES With PanelMax precision assemblies can be custom built and shipped to your job site when it is needed. Assemblies can be shipped per-assembled or shipped flat and assembled on the job site. REDUCE INSTALLATION TIME Install 10-ft. sections of complex drywall detail in minutes with very little finishing. CREATE PERFECT CORNERS With PanelMax you can create perfect comers every time that requiring considerably less finishing time and materials. Create perfect corners every time, no bead, no finishing, no hassles. 22

23 PREFABRICATED DRYWALL ASSEMBLIES READY TO INSTALL 23

24 GRABBER CONSTRUCTION PRODUCTS INC W N, STE Copyright Grabber Construction Products Inc., 2018 All rights reserved

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