Hydraulic Adapters (080201/ MS# 51820) (080202/ MS# 51815) (071502) (081602) (080203/MS# 51813)
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1 Steel and stainless steel bite type fittings meet all design and performance requirements for hydraulic flareless tube fittings in Standard J514 published by the Society of Automotive Engineers (SAE). (080112/MS# 51590) (080119/MS# 51856) (080201/ MS# 51820) (080302/MS# 51817) CAP NUT F820 (080110/MS# 51823) BT - BT TUBE UNION LARGE HEX STRAIGHT F815LH (080102/MS# 51819) BT - BT ELBOW 90 o F821 (080202/ MS# 51815) BT - MP ELBOW 45 o F823 NUT F818 (080115A/MS# 51825A) (080103) BT - MP ADAPTER STRAIGHT F816 BT - MP ELBOW 90 o F822 (071502) BT - BT ELBOW 45 o F817 (080425/MS# 51818) FERRULE F819 BT - FP ADAPTER STRAIGHT F854 BT - MP ELBOW 90 o LONG F877 BT - BT - MP TEE F825 (081602) (080427/MS# 51821) BT - MJ F814 (080101/MS# 51814) TUBE - BT REDUCER F860 (080109) BT - MP ELBOW 90 o X-LONG F878 BT- BT - FP TEE F856 (080203/MS# 51813) (080401/ MS# 51811) BT - BT TUBE UNION STRAIGHT F815 PLUG F806 BT - FP ELBOW 90 o F855 BT - BT - BT TEE F
2 (080424/MS# 51824) (08081) (08120/MS# 51843) (080432/MS# 51854) BT - MP - BT TEE F826 (080426/MS# 51822) (080959) BT - BT BULKHEAD UNION 45 O F837 (080122) BT - MORB F516 BT - BTS - BT TEE F626 (080220/MS# 51839) BT - FP - BT TEE F857 (080501/MS# 51894) BT - BT - BT - BT CROSS F827 BT - BT - BT BULKHEAD BRANCH TEE F834 (080958) BT - BT - BT BULKHEAD TEE F835 BT - MORB LONG F516L (080221/MS# 51852) (080321) BT - BTS 90 o F622 BT - MAORB 90 O F522 (080320/MS# 51842) BT - MAORD 45 o F523 (080320/MS# 51842) BT - BT BULKHEAD UNION F832 (080701/MS# 51855) BT - MP BULKHEAD F840 BT - BTS 45 O F623 (080433/MS# 51853) BT - BT - MAORB TEE F525 (080428/MS# 51892) BT - MJ BULKHEAD F847 BT - BT - BTS TEE F625 BT - BT BULKHEAD UNION 90 O F833 BT - MAORB - BT TEE F
3 Assembly Instructions The assembly of Brennan Steel and Stainless Steel Bite- involves four steps: 1) cutting, deburring and cleaning 3) ferrule bite inspection 2) presetting the ferrule to the tubing 4) installation. Cutting, Deburring & Cleaning 1. Square-cut the seamless or welded-and-drawn tubing using a hacksaw with a fine-tooth blade, or a circular-toothed cut-off saw. Use only tubing that is fully annealed for bending and flaring. 2. Remove all burrs and sharp edges on the tube by lightly deburring the I.D. and O.D. Emery paper may be used to perform this task. 3. Wipe the tube end completely with a clean cloth. Be sure to remove all metal chips from the tube end. Pre-Setting Ferrule to the Tubing This procedure must be followed to ensure the proper location of the ferrule to the tubing. 1. Lubricate the fitting body thread and the thread of the nut. 2. Slip the nut and ferrule over the deburred end of the tube. The long, straight end of the ferrule must point toward the deburred tube end. 3. Lubricate the ferrule. 4. Position the deburred tube end squarely on the shoulder of the fitting body. 5. Manually screw the nut onto the fitting body until it is finger-tight. 6. Put a reference mark on the nut and the tube. 7. Hold the tube firmly on the fitting body and tighten the nut an additional 1% turns. Proper assembly of bite-type fittings is dependent upon the ferrule traveling a prescribed distance into the fitting throat. This allows it to bite into the tube, creating a strong grip and seal. 8. The use of a Ferulset tool is recommended for sizes -08 through -32". Ferrule Bite Inspection The following inspection procedures must be completed prior to final assembly. 1. Disassemble the fitting. 2. The tube surface must have a raised ridge of metal that is at least 50% of the thickness of the leading edge of the ferrule. 3. There must be a slight bow to the pilot section of the ferrule. 4. The tail of the ferrule should be snug against the tube. 5. A slight indentation around the deburred end of the tube indicates that the tube was bottomed in the fitting. If this indentation is not visible, the ferrule may not be properly seated. 6. Do not rotate the ferrule. Installation 1. Finger-tighten the nut. 2. Wrench*tighten the nut another 1/3 to 1/2 turn. 509
4 Cap Nut F820 Series SAE # / MS # F F F F F F F F F Nut F818 Series SAE # / MS # F F F F F F F F F F F F F
5 Ferrule F819 Series SAE # A / MS # F F F F F F F F F F F F F BT - MJ F814 Series F F F F F F F
6 BT - BT Tube Union Straight F815 Series SAE # / MS # F F F F F F F F F F F F F F F BT - BT Tube Union Large Hex Straight F815LH Series SAE # / MS # F815LH F815LH F815LH F815LH F815LH F815LH F815LH
7 BT - MP Adapter Straight F816 Series SAE # / MS # NEW NEW F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F
8 BT - FP Adapter Straight F854 Series SAE # NEW NEW NEW F F F F F F F F F F F F F F F F F F Tube - BT Reducer F860 Series F F F F F F F F F
9 Plug F806 Series SAE # F F F F F F F F BT - BT Elbow 90 o F821 Series SAE # / MS # F F F F F F F F F F
10 BT - MP Elbow 90 o F822 Series SAE # / MS # F F F F F F F F F F F F F F F F F F F F F F F F F F BT - MP Elbow 90 o Long F877 Series SAE # F F F F F F F F F
11 BT - MP Elbow 90 o X-Long F878 Series SAE # F F F F F F F F F F F BT - FP Elbow 90 o F855 Series SAE # / MS# F F F F F F F F F F F F F
12 BT - MP Elbow 45 o F823 Series SAE # / MS# F F F F F F F F F F F F F F BT - BT Elbow 45 o F817 Series F F F BT - BT - MP Tee F825 Series SAE # / MS# F F F F F F F F F F F
13 BT - BT - FP Tee F856 Series SAE # / MS# F F F F F F F F F BT - BT - BT Tee F824 Series SAE # / MS# NEW NEW F F F F F F F F F F F F F F
14 BT - MP - BT Tee F826 Series SAE # / MS# F F F F F F F F F F BT - FP - BT Tee F857 Series SAE # / MS# F F F F F F
15 BT - BT - BT - BT Cross F827 Series SAE # / MS# F F F F F F F F BT - BT Bulkhead Union F832 Series F F F F F F
16 BT - BT Bulkhead Union 90 o F833 Series SAE # / MS# F F F F F F F F BT - BT Bulkhead Union 45 o F837 Series SAE # F F F F BT - BT - BT Bulkhead Branch Tee F845 Series SAE # F F F F F
17 BT - BT - BT Bulkhead Tee F846 Series SAE # F F F F BT - MP Bulkhead F840 Series F F F F F F F F BT - MJ Bulkhead F847 Series F F F F F
18 BT - MORB F516 Series SAE # / MS# F F F F F F F F F F F F F F F F F F F F F F F BT - MORB Long F516L Series SAE # F516L F516L F516L F516L F816L F516L
19 BT - BTS 90 o F622 Series SAE # / MS# F F F F F F F BT - BTS 45 o F623 Series SAE # F F F F F F F
20 BT - BT - BTS Tee F625 Series SAE # / MS# F F F F BT - BTS - BT Tee F626 Series SAE # / MS# F F F F F
21 BT - MAORB 90 o F522 Series SAE # / MS# NEW NEW NEW F F F F F F F F F F F F F F F F F F F BT - MAORB 45 o F523 Series SAE # / MS# F F F F F F
22 BT - BT - MAORB Tee F525 Series SAE # / MS# F F F F F BT - MAORB - BT Tee F526 Series SAE # / MS# F F F F F F
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