TECHNICAL FILE OF THE PERFORATED PANEL
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1 TECHNICAL FILE OF THE PERFORATED PANEL This technical file is intended for technical or teaching personnel. «FIND THE SOLUTION!» LES
2 FABRICATION RANGE ELEMENT: PERFORATED PANEL SET: FIND THE SOLUTION! RANGE: 1 NUMBER: 1 SHEET: 1 of 1 MATERIAL: Wood agglomerate 10 FABRICATION 11 In a perforated panel of wood agglomerate, cut out a piece 300 x 450 mm Pencil Tape measure Panel saw or Band saw or Table saw 12 The panel must be cut at a distance of 8 mm from the center of the first row of holes. 8 mm NOTE: It is important to respect this measurement. By doing so, it will be easier to assemble the panel to the base Ruler
3 FABRICATION RANGE ELEMENT: BASE SET : FIND THE SOLUTION! RANGE: 2 SET: 1 of 1 NUMBER: 1 MATERIAL: MDF 10 FABRICATION 11 In a 115mm X 16mm (4.5 in. x 5/8 in.) MDF board, cut a length of 455mm (18 in.) Pencil Ruler Panel saw Carpenter's square 12 Using sandpaper, sand and chamfer the ends. Sand paper 13 Ensure that the board and the perforated panel are the same length. Adjust as necessary.
4 FABRICATION RANGE ELEMENT: SQUARE SET: FIND THE SOLUTION! SHEET: 1 of 2 RANGE: 3 NUMBER: 2 MATERIAL : PINE 10 FABRICATION 11 In a pine board 16mm thick by 65mm wide, cut two 110 mm pieces. Pencil Ruler Carpenter's square Band saw or Panel saw 12 Trace a diagonal line on each part using the drawing to the right Pencil Ruler Carpenter's square 65
5 FABRICATION RANGE FOR THE SQUARES SHEET: 2 of 2 13 Using a panel saw or the band saw, cut out the pieces as shown. File as needed. Band saw or Panel saw Semi-smooth file 14 Sand and chamfer the edges. Sand paper
6 ASSEMBLY RANGE ELEMENT: PANEL - BASE - SQUARE SET: FIND THE SOLUTION! RANGE: 5 SHEET: 1 of 5 NUMBER: 1 MATERIALS: Various 10 PANEL - BASE - SQUARE 11 Align the panel and the base. On the base, trace a line perpendicular to the panel that prolongs the axis of the holes Pencil Carpenter's square Ruler Trace the center of the holes as shown. This will allow you to affix the squares. Repeat this operation for the other extremity. 12 Punch the placement of the holes at each extremity of the base. Punch Hammer 13 Drill the two holes with a 3mm diameter at each extremity of the base. Drill 3 mm Ø bit
7 ASSEMBLY RANGE: PANEL - BASE - SQUARE SHEET: 2 of 5 14 Countersink the four holes under the base. Drill Countersink 15 Center the square in relation to the line drawn on the board, as well as on the axis of the holes in the panel. Pencil Ruler 16 Hold the square using a clamp. Clamp 17 Punch the square through the holes drilled in the base. Punch Hammer
8 ASSEMBLY RANGE: PANEL - BASE - SQUARE SHEET: 3 of 5 18 Drill two pilot holes 3/32 in. in diameter in the squares. Drill 3/32 in. bit Bench vise 19 Using four N 6-1 ½ in. round head screws and washers, affix each square to the perforated panel and to the base. Screwdriver clamp N 6-1 1/2 in. screw Washers 20 PANEL BASE 21 Starting at the second hole of the perforated panel, punch 5 holes, spreading them out over the length of the panel. Punch Hammer 22 Pilot drill these five holes with a 3/32 in. diameter through the perforated panel. Perceuse Foret 3/32 po.
9 ASSEMBLY RANGE: PANEL - BASE - SQUARE SHEET: 4 of 5 23 Visser le panneau perforé à la base à l aide de cinq vis à tête ronde N 6-1 ½ po. Tournevis Vis N 6-1 ½ po.
10 ASSEMBLY RANGE: PANEL - BASE - SQUARE SHEET: 5 of 5 30 INSTALLATION DES BORNES 31 À l aide de 4 boulons N po., monter les bornes sur le panneau tel que montré. REMARQUE : Voir la procédure cijointe pour la fabrication et l installation de l interrupteur. Boulons N po. Rondelle Écrous 32 Installer l interrupteur tel que montré. 33 Les connections à la source se feront à l aide pe pinces alligator.
11 Push button switch normally on Ref. No. Designation Materials 1 2 Flexible plate Polystyrene 150 x 40 x 3 mm 2 1 Separator Pine board 1 ½ x 5/8 in. 3 2 Contact Pop rivet Ø 3 x 12 4 Conductor 1.5 metres lamp wire 5 4 Connector Ø allowing linkage to a n 6 screw
12 mm. Polystyrene 10 Drill 1/8 in. Ø Pine board 1½ x 5/8 in. 50 Drill 1/4 in. Ø Block the hole with hot glue Assembled using hot glue 1.5 metres lamp wire
13 Panel power supply SOURCE
14 Labels to be glued on the panels SOURCE CC. SOURCE CC. SOURCE CC. SOURCE CC.
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