customraider.net GPS Accessory Handlebar Mount Installation Manual Install Instructions Revision E 07/31/2011 8/8/2011

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1 customraider.net GPS Accessory Handlebar Mount Installation Manual Revision. E 07/31/2011

2 Parts List (Fig.1) (included in kit) GPS Accessory Handlebar Mount - Yamaha Raider Installation GPS Accessory Mount 1pc - Custom GPS Under Handlebar Mount, Chrome Finish, Revision B (06/10/2011) Cradle Mounting Hardware (Cradle Sold Separately) 2pc Button Head Cap Screw, Stainless Steel, Polished, X ¼ 2pc Socket Head Cap Screw, Stainless Steel, X 3/8 Handlebar Mounting Hardware 1pc - 10/24 Flat Head Cap Screw, Stainless Steel, X 3/4 1pc - 10/24 Nutsert, OD for internal handlebar threads OR 1pc - ¼-20 Flat Head Cap Screw, Stainless Steel, ¼-20 X 3/4 1pc - ¼-20 Nutsert, OD for internal handlebar threads (NOT INCLUDED in kit) RAM Mount Cradle. - This item is specific to your GPS or other accessory device and can be obtained from RAM Mount direct or one of its affiliates. Hard wire power adapter. - This item is specific to your GPS or other accessory device and can be a hard wire type, or a power plug type. Tools Needed Standard L-Wrench Allen Set Metric L-Wrench Allen Set Thread loc or Loctite (BLUE) Threaded Insert Installation Tool, or Rivet Nut Tool (inexpensive & available at stores below) Harbor Freight Pittsburgh Brand PN#1210, 45 Piece Threaded Insert Riveter Kit - Pittsburgh Brand, PN#94100, 3-in-1 Riveter Kit - Northern Tool Surebond Brand, PN#55868, Threaded Insert Tool /32 Tap Automatic Center Punch or Similar 3/8 Drive Chuck Drill Letter K (0.281 ) Drill Bit 3/8 (0.375 ) Drill Bit Compressed Air or Similar WD-40

3 STOP READ THIS PAGE FIRST Installation Instructions These instructions are to be used as a general reference guide for installing the Custom Raider Under Handlebar GPS Accessory Mount. By installing this product, the customer accepts full responsibility for its use and liabilities. Product Disclaimer: This product requires drilling one mounting/access hole in the handlebars. Although no tests have been conducted, some customers may feel that drilling such holes would contribute to handlebar failure in the event of a crash. If you are not comfortable with modifying your handlebars, or using such a product, please do not proceed further. Contact a Custom Raider Representative for a return authorization. Vehicles modified by the addition of aftermarket parts may not meet legal requirements for use on public roads. It is the responsibility of the customer to comply with federal, State, Provincial and local laws prior to installation. Use or installation of this Aftermarket Component part(s) may affect your insurance or warranty coverage. It is the customer s sole responsibility to comply with laws pertaining to aftermarket parts on public roads. We (the sellers) assume no legal responsibilities and/or liabilities, whether to the vehicle, components, person(s), or property(s), that may result from the use of, or servicing of a vehicle of which this product has been installed, or to any other vehicle(s), person(s), property(s), regardless of whether or not this product has any involvement directly or indirectly and/or liability, and/or whether or not this product has been properly installed. The installer(s), user(s) and/or person(s) attempting to install assumes all liabilities whether to person(s), property(s), yourself and/or others. This legal disclaimer is acknowledged by person(s), user(s), driver(s) whom install, drive and/or use this product, whether or not this product is purchased, given and/or by any means of obtaining this product. Purchase of this product, its use or installation of this product will act as an acknowledgement of the legal and product disclaimer stated herein. Updated

4 1. It is recommended that you install your cradle to the mount and position the mount in the location on the handlebar prior to drilling the mounting hole for the threaded nutsert. Verify angle for viewing in the seated position (This may require two people to accurately hold and view in the riding position) for correct operation prior to drilling the mounting hole. Check to insure the cradle does not contact the dash of the tank when handlebars are all the way left or right position. Appling a thin strip of double stick tape (not supplied) will help to hold and accurately determine the best location to drill the mounting screw hole. Test the location in the seated riding position before drilling mounting hole for threaded insert in your bars. This way you will know exactly where your device will be positioned after installation. Fig.1 2. The mounting holes for the RAM-Mount cradle are machine screw thread. You will find two button head screws for use when cradle is not installed, and two cap screws for mounting the plastic cradle to the mount. It may be necessary to run a 10/32 tap thru these holes prior to installation of your RAM Mount cradle. Sometimes debris or polishing compound may build up in the threaded holes during plating. 3. Use the two sets of screws provided: Two button head cap screws for the mounting holes when a cradle is not installed, and two socket head cap screws for use to mount the RAM Mount cradle. 4. Do not over tighten your GPS cradle to the mount. It may cause cracking of the plastic and failure of the cradle. 5. This installation requires the use of the 10/24 or ¼-20 threaded insert supplied and a THREADED INSERT (These are also called Rivet Nuts, Nut Serts, Blind Nuts) INSTALLATION TOOL(Fig.2).

5 Fig.2 (Harbor Freight 3-in-1 Riveter Kit) 6. It is similar to a rivet gun, but designed for installing threaded inserts into hollow areas or thin materials. A good source for this tool is Harbor Freight for less than $ Part number and links are supplied in the tools section of this manual. 7. Read and understand the use of the threaded insert tool prior to use. An incorrectly installed nutsert may cause your mount to fail and damage your GPS device. Custom Raider will not be responsible for any damage or loss due to failed or incorrect mounting. 8. To install Rivet Nuts (¼-20, 10-24): Fig.3 - Drill the proper sized hole for the Rivet Nut to be used. - If using the ¼-20 insert, use a 3/8 (0.375 ) drill bit. - If using the insert, use a Letter K (0.281 ) drill bit. - Thread the proper Nut Mandrel onto the Nut & Anchor Case of the tool. - Thread the Rivet Nut onto the Mandrel. - Insert the Rivet Nut into the hole and squeeze the handle. This will expand the Rivet Nut in the hole. - Unscrew the tool from the Rivet Nut. 9. It is important that you understand the process to install a nutsert into the handlebar. Once installed, you will be able to install or remove the mount without having to disassemble the handlebar and risers as was required in the previous revisions of the mount. 10. If you prefer, you may also install the mount by threading the proper nut onto the bolt inside the handlebar opening. Be sure to drill the proper size hole for the screw and use a wrench on both the nut and screw to tighten securely.

6 Fig.3

7 Preparation 1. Begin by remove the chrome bolt covers on the handlebar riser to access the riser bolts. 2. Loosen riser bolts with an 8mm Allen wrench. Remove bolts and riser cover. 3. Remove the rubber wire cover in the cutout on the center of the bar to expose the inside of the handlebar. It pulls out easily from the center.

8 4. The mount was designed to have the back lip of the mount meet evenly with the bottom of the stock bar opening used to route the wires. Depending on your preferred mounting location and your position of your handlebars it may be higher or lower. Be sure to have someone help you position the mount with the cradle installed and check both left and right turns that the cradle does not hit the dash on the tank before you drill the hole for installing the internal threads. 5. Mark the location of the hole to be drilled in the bottom of the bar with a automatic punch or similar tool and carefully drill a small starter hole of 1/8 diameter hole. Follow up with a larger drill until the proper size is obtained. 6. Remove all nicks and burrs from the drilled holes. 7. Using the nutsert installation tool slide the nutsert into the hole flush and compress. This should give you an internal thread for the 10/24 flat head cap screw or ¼-20, depending on which nutsert you selected. The 10/24 is adequate for most cases. The 1/4-20 nutsert is provided as an alternative in the case of a larger mounting bolt is needed. You will likely not use the ¼-20 nutsert in most cases.

9 8. With this mounting method you will be able to quickly remove the mount from the bottom of the handlebar quickly when not in use for a cleaner look. 9. Once the nutsert is installed, remove the installation tool. At this point you should be able to place your mount onto the bar and install the flat head screw from the bottom into the nutsert threads. 10. The rubber wire cover may be left out of the bars, or you may cut a small hole in the center of the bottom side to allow it to be reinstalled and fit over the internal nutsert. 11. Using some WD-40, lightly spray the rubber wire cover to allow easy installation back into the bar wire access hole. Be sure to get the cover seated around the two sets of wires on either side. It may be necessary to remove the two riser covers to allow additional access to the wires. 12. Reposition your bar on the risers and install the riser clamp cover and bolts. Tighten in a cross pattern evenly and torque to manufacturers specifications. (20 ft-lbs)

10 13. Reinstall chrome bolt covers.

11 14. If riding without a cradle mount installed, use the two supplied polished button head screws to dress up the bare mount. Otherwise, install your cradle mount and accessory and check for clearance when the handlebars are fully turned both left and right. Adjust handle bars to prevent hitting by the cradle. 15. Ride Safe. We thank you for purchasing our product and hope you find it to be a quality product and useful for your application over other products available on the market. If before mounting you find that your device or the cradle is interfering with the proper operation of the handle bar turning radius, please contact us for support. If your device cradle mount is intended to be installed with the longest part of your cradle mount or electronic device mounted in the north-south direction, and it interferes with normal vehicle operation, or you have a problem getting clearance between the cradle and the tank, please let us know. This may require an additional mounting plate to raise your cradle mount a small amount higher than the stock cradle mounting location. Please remember this is a new product and we have not tested it with all makes and models of devices, but will gladly work to develop a solution that will fit your needs.

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