KEEP FOR FUTURE REFERENCE STOWAWAY TILT TABLE READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS TABLE

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1 KEEP FOR FUTURE REFERENCE INSTRUCTIONS International Version P.O. Box West Main Laurel, MT USA phone phone fax MODEL NUMBER: STT1 SERIAL NUMBER: (please see serial label and record number here) STOWAWAY TILT TABLE READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS TABLE DESIGNED FOR THE MATERIALS HANDLING PROFESSIONAL

3 TABLE OF CONTENTS TABLE OF CONTENTS... 1 SPECIFICATIONS... 2 WARNINGS... 2 ASSEMBLY... 3 USAGE FEATURES... 9 USAGE BEFORE USING THE TABLE Taking Safety Precautions Evaluating the Intended Use TO FOLD UP OR UNFOLD THE TABLE TO LOAD THE TABLE TO TILT THE LOAD TO TRANSPORT THE LOAD ON THE TABLE TO UNLOAD THE TABLE AFTER USING THE TABLE MAINTENANCE INSPECTION SCHEDULE Every-Use Inspection Frequent Inspection Periodic Inspection Infrequent Use TESTING SCHEDULE MAINTENANCE SCHEDULE REPLACEMENT PARTS LIST LIMITED WARRANTY Rev 8.7/ STT1: #35151

4 SPECIFICATIONS Model Number: Maximum Load Capacity: Load Characteristics: Load Tilting Capability: Dimensions: Weight: STT1 (includes STT base kit and STTTF table top surface) 500 lbs [225 kg] Flat sheet material Maximum thickness = 2" [5 cm] Manual, 80 flat/upright load orientation Table top = 69¼" x 96" [1759 mm x 2438 mm] Table height = 35½" [902 mm] Folded width = 27" [686 mm] with load support rollers Folded height = 83" [2108 mm] 414 lbs [188 kg] (334 lbs [152 kg] without table top surface) WARNINGS Powr-Grip is pleased to offer the most reliable materials handling products available. Despite the high degree of security provided by this tilt table, certain precautions must be observed to protect the user and others. Always wear personal protective equipment that is appropriate for the material being handled. Follow trade association guidelines. Never use a table that is damaged, malfunctioning, or missing parts. Never remove or obscure warning labels. Never use a table if the load capacity or any warning appears to be missing or obscured. Never exceed the load capacity or attempt to handle loads the table was not designed for (see SPECIFICATIONS). Never attempt to handle cracked or broken glass with this table. Always position yourself and others to avoid injury in the event that the load shifts unexpectedly while using the table. Never allow people to ride or stand on the table or the load being handled. Never leave tilted loads unattended. Always remember that modifications to the table may compromise its safety. Woods Powr-Grip cannot be responsible for the safety of a table that has been modified by the customer. For consultation, contact Wood's Powr-Grip. Rev 8.7/ STT1: #35151

5 ASSEMBLY 1) Remove all packing materials for restraining or protecting the table during shipping, and remove the table's pieces from the shipping container. 2) Assemble the left and right assemblies for the large pivots as shown in Figure 1. FIGURE 1: LARGE PIVOT ASSEMBLIES 1) LARGE PIVOTS 3) 3/8" SAE FLAT WASHERS 5) 3/8-16 X 3" HEX HEAD BOLTS 2) 3/8-16 NYLON LOCK NUTS GRADE 8 4) LARGE PIVOT BASES GRADE 5 Rev 8.7/ STT1: #35151

6 3) Assemble the base assembly as shown in Figure 2. FIGURE 2: BASE ASSEMBLY 1) 5/16-18 X 5/8" FLAT HEAD SOCKET BOLT 140 KSI 9) CENTER PIVOT 2) BASE PLATE W/LABELS 10) 5" DIA X 2" FIXED CASTER 900 LBS CAPACITY 3) 3/8-16 NYLON LOCK NUT GRADE 8 11) 5/16-8 NYLON LOCK NUT GRADE 8 4) 3/8" SAE FLAT WASHER 12) 5/16" SAE FLAT WASHER 5) 5" DIA X 2" SWIVEL CASTER W/LOCK 800 LBS CAPACITY 13) 3/8-16 X 1-1/8" HEX HEAD BOLT GRADE 5 6) END PLUG FOR 2" X 2" X 3/16" TUBING 14) 5/16-18 X 1" HEX HEAD BOLT GRADE 5 7) 3/8-16 X 1-1/4" HEX HEAD BOLT GRADE 5 15) CENTER PIVOT SPACER 8) 5/16-8 X 1-1/4" FLAT HEAD SOCKET BOLT 16) SIDE PIVOT Rev 8.7/ STT1: #35151

7 4) Assemble the support leg assembly as shown in Figure 3. Do not over-tighten moving parts: They should move with enough resistance to maintain position unless movement is intentionally initiated. FIGURE 3: SUPPORT LEG ASSEMBLY 1) 1/4-20 X 1/2" HEX HEAD BOLT GRADE 5 15) 5/16-18 NYLONG LOCK HEX NUT GRADE 8 2) 1/4" SAE FLAT WASHER 16) SHORT VERTICAL TUBE OF SUPPORT LEG ASSEMBLY 3) SUPPORT LEG STOP 17) 5/16-18 X 2-3/4" HEX HEAD BOLT GRADE 5 4) 3/8-16 NYLONG LOCK HEX NUT GRADE 8 18) END PLUG FOR 2" X 2" X 0.120" TUBING 5) 3/8" SAE FLAT WASHER 19) PIVOT 6) NYLON SPACER 20) 5/16-18 X 3" FLAT HEAD SOCKET BOLT 7) SUPPORT LEG LATCH 21) 5/16-18 X 3" HEX HEAD BOLT GRADE 5 8) 5/8-11 NYLON LOCK HEX NUT GRADE 8 22) 5/16-18 X 2-3/4" HEX HEAD BOLT GRADE 5 9) SHORT LINKAGE TUBE 23) TILT LATCH HANDLE 10) 3/8-16 X 1-1/4" HEX HEAD BOLT GRADE 5 24) 5/8" SAE FLAT WASHER 11) 3/8" NYLON FLAT WASHER 25) 5/8-11 X 5-1/2" HEX HEAD BOLT GRADE 5 12) LONG VERTICAL TUBE OF SUPPORT LEG ASSEMBLY 26) 5/16" X 1" X 1/4-20 SOCKET HEAD SHOULDER BOLT 140 KSI 13) HORIZONTAL TUBE OF SUPPORT LEG ASSEMBLY 27) 5/16" X 3/8" X 1/4-20 SOCKET HEAD SHOULDER BOLT 140 KSI 14) 5/16" SAE FLAT WASHER 28) TILT LATCH SPRING Rev 8.7/ STT1: #35151

8 5) Assemble the base frame assembly as shown in Figure 4. FIGURE 4: BASE FRAME ASSEMBLY 1) LONG LINKAGE TUBES 8) 5/8" SAE FLAT WASHER 2) SHORT LINKAGE TUBE 9) NYLON SPACER 3) BASE ASSEMBLY 10) 5/8" SAE FLAT WASHER 4) 5/8-11 NYLON LOCK HEX NUT GRADE 8 11) 5/8-11 X 3-1/4" HEX HEAD BOLT GRADE 5 5) 5/8" SAE FLAT WASHER 12) 5/8-11 X 4" HEX HEAD BOLT GRADE 5 6) 5/8-11 X 4" HEX HEAD BOLT GRADE 5 13) 5/8-11 X 8" HEX HEAD BOLT GRADE 5 7) 5/8-11 NYLON LOCK HEX NUT GRADE 8 14) SUPPORT LEG ASSEMBLY Rev 8.7/ STT1: #35151

9 6) Assemble the top frame assembly as shown in Figure 5. FIGURE 5: TOP FRAME ASSEMBLY 1) VERTICAL TUBE C 9) 1/4-20 NYLON LOCK HEX NUT GRADE 8 2) CORNER BRACKET 10) END PLUG FOR 1" X 2" X GAGE TUBING 3) VERTICAL TUBE B W/SERIAL LABEL 11) 1/4" SAE FLAT WASHER 4) VERTICAL TUBE A 12) 1/4-20 X 1-3/4" HEX HEAD BOLT 120 KSI 5) 5/8-11 NYLON LOCK HEX NUT GRADE 8 13) TABLE TOP ROLLER SPACER 6) 5/8" SAE FLAT WASHER 14) 1/4-20 X 2-1/2" HEX HEAD BOLT GRADE 5 7) 5/8-11 X 8" HEX HEAD BOLT GRADE 5 15) BOTTOM TABLE TUBE W/LABELS 8) TOP TABLE TUBE W/LABELS Rev 8.7/ STT1: #35151

10 7) Assembly the final assembly as shown in Figure 6: FIGURE 5: FINAL ASSEMBLY 1) 5/8-11 NYLON LOCK HEX NUT GRADE 8 5) TOP ASSEMBLY 2) 5/8" SAE FLAT WASHERS 6) BASE FRAME ASSEMBLY 3) NYLON SPACER 7) ROLLER ASSEMBLY 4) 5/8-11 X 4" HEX HEAD BOLT GRADE 5 8) Securely attach the table top surface to the top frame assembly, using the hardware supplied. Note: When the base kit (STT) is purchased separately, install an appropriate table top surface. This typically consists of plywood sheets cut to fit the frame dimensions, and it may include a felt covering, to help prevent scratching of the load material. A top surface of this type (STTTF) or a felt kit to construct such a surface using customer-supplied wood (STTTFK) may be purchased from Wood's Powr-Grip or a distributor (see REPLACEMENT PARTS LIST). 9) Test the table as directed in MAINTENANCE: TESTING SCHEDULE. Rev 8.7/ STT1: #35151

11 USAGE FEATURES Note: Components featured in the following instructions for using or maintaining the table are underlined on their first appearance in each section. Figure A Standard STT1 shown. 1) LOAD SUPPORT ROLLER 3) TILT LATCH HANDLE 6) CASTER BRAKE 2) TABLE TOP 4) SUPPORT LEG 7) BASE 5) VERTICAL STABILIZER ARM Rev 8.7/ STT1: #35151

12 USAGE BEFORE USING THE TABLE Perform all inspections and tests required by the INSPECTION and TESTING SCHEDULES (see MAINTENANCE). In addition, the following preparations must be completed prior to handling any load. Taking Safety Precautions The operator must be trained in all relevant industry and regulatory standards for the operation of the table in its geographical location (eg, OSHA standards in the USA). The user must read and understand this INSTRUCTIONS manual, including all WARNINGS, before using the table. If necessary, contact Wood s Powr-Grip or an authorized dealer for assistance. WARNING: Always wear appropriate personal protective equipment. The user must wear any personal protective equipment and take any other precautions required to handle the load safely. Consult appropriate trade association guidelines to determine what precautions are necessary for each type of load material. Evaluating the Intended Use The user must determine whether the table is capable of performing each intended task, in view of specific design limitations: Consult the SPECIFICATIONS to review the Maximum Load Capacity and Load Tilting Capability, as well as the Load Characteristics required to use the table. Any other use is not recommended. Using the table in wet environments may require the user to take special precautions: Although the table's exterior surfaces can tolerate some exposure to water vapor, submerging the table or using it in rain may damage its components; these and similar conditions must be avoided. TO FOLD UP OR UNFOLD THE TABLE Before folding a table (see Figure B), apply the caster brakes and remove any load, making sure to use correct lifting technique. If the load support rollers are installed, you may reorient them, in order to achieve a narrower folded table width. Tilt the table top to its upright position (see TO TILT THE LOAD to follow) and lift the support leg upward, making sure to use correct lifting technique. Then pull the vertical stabilizer arm back until it straightens out. Rotate the latch plate to secure the arm in place. To unfold the table, reverse this procedure. To move a folded table, release the caster brakes and roll the table to the desired location; then reapply the caster brakes. Figure B Rev 8.7/ STT1: #35151

13 TO LOAD THE TABLE Before loading a table in the horizontal position (see Figure A), lock the caster brakes and verify that the tilt latch is securely engaged. Slide or carefully rest the load on the table, making sure to use correct lifting technique. Dropping or bouncing a load onto the table may damage the frame. Also make sure that the load is directly supported underneath by at least two structural members of the table top frame. Uneven loading could also damage the table's frame. When the load support rollers are installed, the table can be loaded in either the upright position (see Figure C) or the folded position (see Figure B). Install the support rollers in their extended position and secure them with the pins supplied. Lock the caster brakes, and set or roll an upright load onto the support rollers, making sure to use correct lifting technique. The load surface should rest against the table top surface. Be sure to use at least 2 support rollers at all times to support the load. Loading the support rollers evenly provides stable support and makes tilting or moving the table easier and more secure. WARNING: If table is in folded position, make sure load will not cause table to tip over. A table in the folded position (see Figure B) may lack sufficient counter-balance for the load and, if so, could tip over. Support the load manually until you can verify that the table will not tip over while supporting or transporting the load. TO TILT THE LOAD Tilting the load requires the load support rollers Figure C to be installed on the table. Remember that the loaded table requires more vertical space when tilted from the horizontal position (see Figure A) to the upright position (see Figure C). Make sure that the caster brakes are applied, that the load support rollers are secured in their extended position and that the load fits snugly against them, since they will support the load weight in the upright position. WARNING: Short loads tend to pull table abruptly upright; keep load under control at all times. Use caution when releasing the tilt latch: The shorter and denser the load is, the more likely it is to swing upward abruptly as soon as the latch is released. Release the table top to tilt upward by pulling outward on the tilt latch handle. At the same time, maintain a hold on the table top to keep the load under control throughout the tilt. Failure to do so could result in serious injury to the user or others. Allow the table top to move upward until it attains the fully upright position. If necessary, lift and/or push on the table top, making sure to use correct lifting technique. The table top should automatically remain in the upright position until the user initiates downward movement. When tilting the loaded table back to the horizontal position (see Figure A), carefully pull the table top down until it latches on the table base. Rev 8.7/ STT1: #35151

14 TO TRANSPORT THE LOAD ON THE TABLE Apply the caster brakes and load the table in the folded position (see Figure B), as directed in TO LOAD THE TABLE preceding. Secure the load onto the table using a strap or other appropriate means. WARNING: Make sure load will not cause table to tip over. A folded table may lack sufficient counter-balance for the load and, if so, could tip over. Support the load manually until you can verify that the table will not tip over while supporting or transporting the load. If necessary, place appropriate weight on the table base to stabilize the loaded table. Release the caster brakes and use 2 people to roll the loaded table to the desired location; then reapply the caster brakes. CAUTION: Make sure floor is clean and free from obstructions. The table casters are designed to be used only on smooth, even surfaces, so make sure to keep the floor where the table is used clean and free from obstructions. TO UNLOAD THE TABLE Before unloading a table, apply the caster brakes. If the table is in the horizontal position, make sure that the tilt latch is fully engaged. Then remove the load carefully from the table, making sure to use correct lifting technique. AFTER USING THE TABLE Store the table in the folded position (see Figure B), in a dry location. Rev 8.7/ STT1: #35151

15 MAINTENANCE INSPECTION SCHEDULE Perform inspections routinely, according to the following frequency schedule: Every-Use Inspection Check the table top surface for anything that may damage the load. Frequent Inspection (following every hours use; or whenever table is out of service for 1 month or more) Examine the table s structure for visual damage. If any deficiency is detected during the inspection, correct it before using the table and perform the Periodic Inspection to follow. Periodic Inspection (following every hours use; or whenever table is out of service for 1 year or more) Examine the entire table for external evidence of looseness, excessive wear, deformation, cracks, excessive corrosion, dents to structural or functional components, cuts, or any deficiency which might constitute a hazard. Keep a written record of all Periodic Inspections. If any deficiency is detected during the inspection, consult Wood s Powr-Grip or an authorized dealer for repair recommendations (see LIMITED WARRANTY). Infrequent Use If a table is used less than 1 day in a 4-week period, perform the Periodic Inspection each time before using the table. TESTING SCHEDULE Perform these tests when placing the table in service initially and each time following a repair or modification. Correct any deficiency and retest before using the table. Test all features and functions of the table (see USAGE FEATURES and USAGE). MAINTENANCE SCHEDULE Maintenance must be performed whenever a deficiency is indicated by routine inspections or tests. Any maintenance warranted must be performed before resuming normal use of the table. Rev 8.7/ STT1: #35151

16 REPLACEMENT PARTS LIST Stock No. Description Qty AM Fixed Caster - 5" Diameter X 2" Wide - Polyurethane on Iron Swivel Caster - 5" Diameter X 2" Wide - Polyurethane on Iron - with Brake AP Load Support Roller Nylon Spacer Tilt Latch Spring Table Top Felt Kit (STTFK) Table Top Surface w/felt Covering (STTTF) End Plug - 2" x 2" x 3/16" Tubing Size TT End Plug - 2" x 2" x 0.120" Tubing Size TM End Plug - 1" x 2" x Gage Tubing Size Flat Washer - 3/8" - Nylon 19 SERVICE ONLY WITH IDENTICAL REPLACEMENT PARTS, AVAILABLE AT WPG.COM OR THROUGH AN AUTHORIZED WPG DEALER Rev 8.7/ STT1: #35151

17 LIMITED WARRANTY Powr-Grip products are carefully constructed, thoroughly inspected at various stages of production, and individually tested. They are warranted to be free from defects in workmanship and materials for a period of one year from the date of purchase. If a problem develops during the warranty period, follow the instructions hereafter to obtain warranty service. If inspection shows that the problem is due to defective workmanship or materials, Powr-Grip will repair the product without charge. WARRANTY DOES NOT APPLY WHEN: Modifications have been made to the product after leaving the factory. Rubber portions have been cut or scratched during use. Repairs are required due to abnormal wear and tear. The product has been damaged, misused, or neglected. If a problem is not covered under warranty, Powr-Grip will notify the customer of costs prior to repair. If the customer agrees to pay all repair costs and to receive the repaired product on a C.O.D. basis, Powr-Grip then will proceed with repairs. TO OBTAIN REPAIRS OR WARRANTY SERVICE For purchases in North America: Contact the Technical Service Department at Wood s Powr-Grip Co. When factory service is required, ship the complete product--prepaid--along with your name, address and phone number to the street address hereafter. For purchases in all other localities: Contact your dealer or the Technical Service Department at Wood s Powr-Grip Co. for assistance. Wood's Powr-Grip Co., Inc. 908 West Main St. / P.O. Box 368 Laurel, MT USA phone phone fax Rev 8.7/ STT1: #35151

18 Rev 8.7/ STT1: #35151

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