OWNER'S MANUAL. Bunk Bed NOTE: THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION PLEASE READ AND KEEP FOR FUTURE REFERENCE.

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1 OWNER'S MANUAL Bunk Bed Model No.: DASE3618P- PINE DASE3618W- WALNUT NOTE: THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION PLEASE READ AND KEEP FOR FUTURE REFERENCE. RECEIPT OF PURCHASE: DATE OF PURCHASE: UPC CODE: (PINE) (WALNUT) ATTACH HERE DO NOT RETURN PRODUCT TO THE STORE. If a part is missing or damaged, contact our customer service department. We will replace the part FREE of charge. Tel #: das@dorel.com Fax #:

2 CUSTOMER SERVICE If you are missing parts or have any questions about this product, contact our customer service representative first! CALL You can also order parts by writing to the address listed below. Please include the product model number, color and a detailed description of the part. Customer Service Department No Albert-Hudon Boulevard, Suite 100 Montreal, Quebec Canada, H1G 3L1 das@dorel.com WARNING STRANGULATION HAZARD - NEVER ATTACH OR HANG ITEMS TO ANY PART OF THE BUNK BED THAT ARE NOT DESIGNED FOR USE WITH THE BED; FOR EXAMPLE, BUT NOT LIMITED TO, HOOKS, BELTS AND JUMP ROPES. FOLLOW THE INFORMATION ON THE WARNINGS APPEARING ON THE UPPER BUNK END STRUCTURE AND ON THE CARTON. DO NOT REMOVE WARNING LABEL FROM BED. THE MATTRESS PLATFORM IS DESIGNED TO SUPPORT A MATTRESS WITHOUT THE NEED FOR A POSTURE BOARD OR BOX SPRING. ALWAYS USE THE RECOMMENDED SIZE MATTRESS OR MATTRESS SUPPORT, OR BOTH, TO HELP PREVENT THE LIKELIHOOD OF ENTRAPMENT OR FALLS. USE ONLY MATTRESSES WHICH ARE 74"-75" LONG AND 37 1/2" /2" WIDE ON UPPER AND ON LOWER BUNKS. ENSURE THICKNESS OF MATTRESS DOES NOT EXCEED 6". SURFACE OF MATTRESS MUST BE AT LEAST 5" (127MM) BELOW THE UPPER EDGE OF GUARDRAILS. DO NOT ALLOW CHILDREN UNDER 6 YEARS OF AGE TO USE THE UPPER BUNK. ALWAYS USE GUARDRAILS ON BOTH LONG SIDES OF THE UPPER BUNK. IF THE BUNK BED WILL BE PLACED NEXT TO THE WALL, THE GUARDRAIL THAT RUNS THE FULL LENGTH OF THE BED SHOULD BE PLACED AGAINST THE WALL TO PREVENT ENTRAPMENT BETWEEN THE BED AND WALL (APPLICABLE FOR BUNK BEDS WITH FULL LENGTH GUARDRAILS ON ONE SIDE). PERIODICALLY CHECK AND ENSURE THAT THE GUARDRAIL, LADDER AND OTHER COMPONENTS ARE IN THEIR PROPER POSITION, FREE FROM DAMAGE, AND THAT ALL CONNECTORS ARE TIGHT. DO NOT ALLOW HORSEPLAY ON OR UNDER THE BED AND PROHIBIT JUMPING ON THE BED. DO NOT USE SUBSTITUTE PARTS. CONTACT CUSTOMER SERVICE FOR REPLACEMENT PARTS. USE OF A NIGHT LIGHT MAY PROVIDE ADDED SAFETY PRECAUTION FOR A CHILD USING THE UPPER BUNK. THE USE OF WATER OR SLEEP FLOTATION MATTRESSES IS PROHIBITED. ALWAYS USE THE LADDER FOR ENTERING AND LEAVING THE UPPER BUNK. PROHIBIT MORE THAN ONE PERSON ON UPPER BUNK. KEEP THESE INSTRUCTIONS FOR FUTURE USE.

3 NOTES READ EACH STEP CAREFULLY BEFORE STARTING. IT IS VERY IMPORTANT THAT EACH STEP OF INSTRUCTION IS PERFORMED IN THE CORRECT ORDER. IF THESE STEPS ARE NOT FOLLOWED IN SEQUENCE, ASSEMBLY DIFFICULTIES WILL OCCUR AND CAN RESULT IN INJURY. CAUTION: ADULT ASSEMBLY REQUIRED MAKE SURE ALL PARTS ARE INCLUDED. WORK IN SPACIOUS AREA, PREFERABLY ON A SMOOTH SOFT SURFACE. ASSEMBLY WILL REQUIRE TWO PEOPLE. MOST BOARD PARTS ARE LABELED OR STAMPED ON THE RAW EDGE. PHILLIPS SCREWDRIVER (NOT INCLUDED) IS REQUIRED. A RUBBER MALLET (NOT INCLUDED) IS RECOMMENDED TO FACILITATE ASSEMBLY. BED IS DESIGNED FOR CHILDREN RANGING FROM 6 YEARS OF AGE TO YOUNG TEENAGERS. CARE AND CLEANING Dust regularly with a soft, dry cloth. We do not recommend the use of chemical cleaners or wax on our lacquered furniture as it may damage the finish. Keep solvents, alcohol, nail polish and polish removers away from your hardwood furniture surfaces. MAINTENANCE Check bolts/screws periodically and tighten them if necessary. DOREL ASIA LIMITED WARRANTY Dorel Asia warrants its product to be free from defects in material and workmanship and agrees to remedy any such defect. This warranty covers 1 year from the date of original purchase. This warranty is valid only upon presentation of proof of purchase. This is solely limited to the repair or replacement of defective furniture components and no assembly labor is included. This warranty does not apply to any product which has been improperly assembled, subjected to misuse or abuse or which has been altered or repaired in any way. This warranty gives you specific legal rights and you may also have other rights which vary from State to State WARNING: Should this product become damaged, and/or components are broken or missing, DO NOT USE.

4 HARDWARE LIST BUNK BED 1/4" x 130mm JOINT CONNECTOR (4mm HEX HEAD) 16 PCS 6.5mm x 48mm WOOD JOINT CONNECTOR (4mm HEX HEAD) 8 PCS 6.5mm x 120mm WOOD JOINT CONNECTOR (4mm HEX HEAD) 24 PCS 1/4" x 32mm JOINT CONNECTOR (4mm HEX HEAD) 5 PCS 6.5mm x 80mm WOOD JOINT CONNECTOR (4mm HEX HEAD) 16 PCS 1/4" x 70mm JOINT CONNECTOR (4mm HEX HEAD) 3 PCS 18.5mm x 95mm WOOD DOWEL 4 PCS HEX KEY 1

5 HARDWARE LIST BUNK BED 10mm x 50mm WOOD DOWEL 40 PCS 11.8mm x 15mm BARREL NUT 16 PCS 4mm x 35mm FLAT HEAD WOOD SCREW 60 PCS 3.5mm x 19mm FLAT HEAD WOOD SCREW 10 PCS STOPPER 84 PCS 9mm x 17mm HEX CAP 5 PCS METAL PLATE 2 PCS 2

6 PARTS LIST BUNK BED TOP POST 2 PCS TOP POST TOP POST BOTTOM POST 2 PCS BOTTOM POST 2 PCS HEADBOARD TOP CROSS 4 PCS 3

7 PARTS LIST BUNK BED HEADBOARD CENTER CROSS 4 PCS HEADBOARD BOTTOM CROSS 4 PCS HEADBOARD SLAT 52 PCS TOP HEADBOARD PANEL 2 PCS BOTTOM HEADBOARD PANEL 2 PCS SLAT 26 PCS LONG GUARDRAIL TOP CROSS LONG GUARDRAIL BOTTOM CROSS SHORT GUARDRAIL TOP CROSS SHORT GUARDRAIL BOTTOM CROSS WIDE GUARDRAIL SLAT 2 PCS 4 NARROW GUARDRAIL SLAT 32 PCS

8 BUNK BED PARTS LIST GUARDRAIL POST 2 PCS GUARDRAIL POST GUARDRAIL POST LEFT LADDER END RIGHT LADDER END LADDER STEP 4 PCS TOP SIDE RAIL (WITH 3 HOLES) TOP SIDE RAIL (WITH 2 HOLES) BOTTOM SIDE RAIL (WITH NO HOLE) 2 PCS SAFETY BLOCK 2 PCS 5

9 BUNK BED STEP 1 Insert stoppers (13) and headboard slats (I) into the holes of headboard center cross (G) and push down until firmly in place. Slide the headboard top cross (F) onto headboard slats (I). Repeat the above step to assemble the remaining three sets of headboard top cross (F), headboard center cross (G), and headboard slats (I). 6

10 BUNK BED STEP 2 One of the headboard top cross (F) has a label on it. Do not use it in this step. Insert wood dowels (9) into ends of the headboard top cross (F), headboard center cross (G) and headboard bottom cross (H). Insert the top headboard panel (J) into the grooves of headboard center cross (G) and headboard bottom cross (H). Make sure that top headboard panel (J) is secured into place. Attach top posts (A & B) with wood joint connectors (3) as shown. Use Hex key (8) to tighten wood joint connectors (3). NOTES: Headboard top cross (F) and headboard bottom cross (H) may require that they be pulled closer together or further apart in order to allow wood dowels (9) to align with the holes in the top posts (A & B). 7

11 BUNK BED STEP 3 Use the headboard top cross (F) with label in this step. Insert wood dowels (9) into ends of the headboard top cross (F), headboard center cross (G) and headboard bottom cross (H). Insert the top headboard panel (J) into the grooves of the headboard center cross (G) and the headboard bottom cross (H). Make sure that the top headboard panel (J) is secured into place. Attach top posts (A & C) with wood joint connectors (3) as shown. Use Hex key (8) to tighten wood joint connectors (3). NOTES: Headboard top cross (F) and headboard bottom cross (H) may require that they be pulled closer together or further apart in order to allow wood dowels (9) to align with the holes in the top posts (A & C). 8

12 BUNK BED STEP 4 Insert wood dowels (9) into ends of the headboard top cross (F), headboard center cross (G) and headboard bottom cross (H). Insert bottom headboard panel (K) into the grooves of the headboard center cross (G) and headboard bottom cross (H). make sur that bottom headboard panel (K) is secured into place. Attach bottom posts (D & E) with wood joint connectors (3) as shown. Use Hex key (8) to tighten wood joint connectors (3) Repeat the above step to assemble the remaining headboard. 9

13 BUNK BED STEP 5 Attach wide guardrail slat (O) to the long guardrail bottom cross (M2) with wood joint connectors (5). Insert stoppers (13) and narrow guardrail slats (P) into the holes of the long guardrail bottom cross (M2). Push down until firmly in place. Attach long guardrail top cross (M1) to wide guardrail slat (O) and narrow guardrail slats (P) with wood joint connectors (5) as shown. Use Hex key (8) to tighten wood joint connectors (5). Insert wood dowels (9) into ends of the long guardrail top cross (M1) and the long guardrail bottom cross (M2). Attach guardrail posts (Q1 & Q2) with wood joint connectors (5) using Hex key (8). Repeat this step to assemble the short guardrail using short guardrail top cross (N1), short guardrail bottom cross (N2) and guardrail posts (Q1 & Q3). 10

14 BUNK BED STEP 6 Insert barrel nuts (10) into bottom side rails (W). Attach the two headboards with the bottom posts (D & E) to the bottom side rails (W) with joint connectors (1). Use Hex key (8) to tighten joint connectors (1). This is the lower bunk. 11

15 BUNK BED STEP 7 Insert barrel nuts (10) into top side rails (U & V). Attach the two headboards with the top posts (A,B,C) to top side rails (U & V) with joint connectors (1). Use Hex key (8) to tighten joint connectors (1). Attach guardrail posts (Q1,Q2,Q3) to top side rail (U & V) with joint connectors (4) and hex caps (14) as shown. Attach guardrail posts (Q1 & Q2) to top posts (A & B) with joint connectors (6) and Hex key (8). 12

16 I H1 DIAGRAM SLAT 1 DIAGRAM J 2Footboard A WOOD SCREWS NOTE: BUNK BED SIDE Headboard I RAIL STEP 8 Attach a slat (L) onto the bottom side rails (W) of the bottom bunk so that it touches the corner posts (as close to the headboard as possible) with flat head wood screws (11). Attach the rest of the slats (L) onto the bottom side rails (W) with flat head wood screws (11) using safety blocks (X) to space them out evenly. Use a Phillips head screwdriver (not included) to tighten head wood screws (11). Repeat this process for the top bunk. NOTE: If you notice that any of the slats (L) are not perfectly flat, be sure to assemble them so that the slats (L) curves up in the middle and down on the ends. 13

17 SIDE Headboard I RAIL I H1 DIAGRAM SLAT 1 DIAGRAM J Footboard 2 A WOOD SCREWS NOTE: BUNK BED STEP 9 Insert four wood dowels (7) into the holes of the bottom posts (D & E). With the help of another person, stack the top bunk onto the bottom bunk. 14

18 I H1 DIAGRAM SLAT 1 DIAGRAM J 2Footboard A WOOD SCREWS NOTE: BUNK BED SIDE Headboar I RAIL STEP 10 Insert wood dowels (9) into the end of ladder steps (T). Attach ladder steps (T) to left ladder end (R ) and right ladder end (S) with wood joint connectors (2) as shown. Use Hex key (8) to tighten wood joint connectors (2). 15

19 I I H1 DIAGRAM SLAT 1 DIAGRAM J 2Footboard A WOOD SCREWS NOTE: BUNK BED SIDE Headboar RAIL 15 STEP 11 Attach the upper bunk to the lower bunk with flat head screws (11) as shown. Attach the ladder to the top side rail (U) with flat head wood screws (12) as shown. Attach short guardrail bottom cross (N2) to top side rail (U) and the long guardrail bottom cross (M2) to top side rails (V) with metal plates (15). Secure the metal plates with flat head wood screws (12). Use a Phillips head screwdriver (not included) to tighten flat head wood screws (11&12). 16

20 Headboar I I H1 DIAGRAM SLAT 1 DIAGRAM J 2Footboard A WOOD SCREWS NOTE: BUNK BED Instructions for converting the bunk bed into two single beds Headb SIDE RAIL To be used as the footboard for single bed To be used as the footboard for single bed To be used as the headboard for single bed To be used as the headboard for single bed The supports slats are removed from illustration for clarity only - they DO NOT need to be removed to convert the bunk bed to single beds. However, the 2 end slats can be removed to facilitate assembly. Remove the ladder and all the guardrails. With the help of another person, remove the top bunk from the lower bunk. Disassemble the side rails from all headboards (top and lower bunks). Re-assemble the headboards (with tall posts) and footboards (with short posts) to side rails. Note: Switching the headboards will allow the two single beds to be identical. (headboards have taller posts and footboards have shorter posts) 17

21 BUNK BED DO NOT ALLOW HORSEPLAY ON OR UNDER THE BED AND PROHIBIT JUMPING ON THE BED. DO NOT ALLOW CHILDREN UNDER 6 YEARS OF AGE TO USE THE UPPER BUNK. BED IS DESIGNED FOR CHILDREN RANGING FROM 6 YEARS OF AGE TO YOUNG TEENAGERS. USE ONLY MATTRESSES WHICH ARE 74"-75" LONG AND 37 1/2" /2" WIDE ON UPPER AND ON LOWER BUNKS. ENSURE THICKNESS OF MATTRESS DOES NOT EXCEED 6". DO NOT RETURN PRODUCT TO THE STORE. If a part is missing or damaged, contact our customer service department. We will replace the part FREE of charge. Tel # : das@dorel.com Fax #:

22 MODEL #: BA B EC B Customer Service PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE PLEASE CONTACT CUSTOMER SERVICE REPRESENTATIVES AT THE FOLLOWING NUMBERS SHOULD THERE BE ANY MISSING OR DEFECTIVE PART(S). Customer Service Phone Number Customer Service Fax Number das@dorel.com Request Date: Name: Shipping Address: Street & Number: City & State: Zip Code: Day Time Phone Number: (including area code) Date & Place of Purchase: Part(s) description and quantity: (Please be sure to list model number or SKN number) Customer Service Representative Mailing Address: Customer Service Department No. 413, Albert-Hudon Boulevard, Suite 100, Montreal, QC, Canada, H1G 3L1