SharkBite Rear Coil-Over INSTALLATION INSTRUCTIONS Corvette

Transcription

1 Doc # Rev SharkBite Rear Coil-Over INSTALLATION INSTRUCTIONS Corvette PLEASE NOTE: This kit is expressly designed for the vehicle applications specified. We gladly offer free technical phone support to assist with installation should you encounter any questions or problems. If you or the person or firm you hire to install your Shark Bite suspension kit believes it is necessary to modify any components to make them fit PLEASE CONTACT US FIRST. Our techs can help you at dept.#3 or at dept.#2 from 9am to 4pm Central. Modifications may include any revision, deletion or addition to the product as delivered. Any such modifications void the manufacturers warranty. Our knowledgeable staff will gladly assist you with any questions you may have during installation. In addition Class M Corporation, DBA SpeedDirect is not responsible or liable for any damages or injury resulting from any modification to the components as delivered. Corvette rear coil-over assembly view (also see fastener inventory on pg.2) Select rear suspension components and their corresponding numbers (also see fastener inventory on pg.2 and parts): 18. Center shock mount bracket ( ) 23. Lower trailing arm brackets ( & -02) 24. ½x2 bolt (x2) 26. Clevis pin at rocker (x2) 28. Male rod end (x2) 30. Female rod end (x2) 32. Shock extension (x2) 36. Pivot brackets ( & -02) 45. Rocker arms (x2) deg screws for support strut 48. Sway bar fitting ( x2) 49. Diff. cover bolt (x2) and support strut (x2) SpeedDirect 1901 S. FM 129, Santo, TX 76472, Tech Line (940) dept.3

2 FASTENER LIST INVENTORY Fastener kit # : 4-1/2-20 x 2.25 grd 8 bolt - rocker/rod end bolts and lower shock mounts 2-1/2-20 x 2.5 grd 8 bolt - rod end to trailing arm (t/a) fitting 2-1/2-20 x 1.5 grd 8 bolt - trailing arm (t/a) to fitting mount 8 - ½ -20 nylock nut Fastener kit # : 4 - thick rod end spacers 4 - thin rod end spacers thick oilite washers thick oilite washers 2 - male right hand rod ends 2-7/16-14 x 2.5 grd 8 bolt - pivot bracket mounting bolts 2-9/16-18 x 3.5 grd 8 bolt - rocker pivot bolts 2-9/16-18 thin nylock nuts 8-1/4-28 x 3/8 grd 8 button head cap screw, bolt top plate attachment 4-1/4-20 x 3/4 grd 8 bolt - top plate to t/a bracket 4-1/4-20 nuts for top plate to t/a bracket 2-5/16-18 x 1 grd 8 bolt - top plate to t/a 2-5/16-18 grd 8 nylock nut 2-7/16-14 x 1.5 grd 8 bolt - diff cover 4-3/8-24 x 5/8 82 deg flat head screw 2 - ½ -20 right hand jam nut 2 - female right hand rod ends 2-1/4 thick, ½ ID flat washers for trailing arm (t/a) cup 2 - ½ x 1.75 overall length clevis pins (shock/rocker) 2 - clevis pin clips For ONLY, Fastener kit # : 2-9/16-12 x 1 grd 8 bolt center mount 2-9/16-12 x 1.5 grd 8 bolt center mount 4-9/16 lock washers For ONLY, Fastener kit # : 2-7/16-14 x 1 grd 8 bolt center mount 2-7/16-14 x 1.5 grd 8 bolt center mount 4-7/16 lock washers

3 Part # Part Description or , depending on year of car: 1 BRACKET, SHOCK MOUNT BRACKET, PIVOT - (Passenger's Side) BRACKET, PIVOT - (Driver's Side) BRACKET, LWR TRAILING ARM - (PASS) BRACKET, LWR TRAILING ARM - (DRV) ROCKER ARMS SWAY BAR FITTINGS (See page 1 photo, #48) STRUT SUPPORTS Shock Extensions SHAFTS,.75 DIA. HOLLOW (See page 4, Fig. 1) (PART #S VARY) 2 SHOCKS (Shown above assembled) (PART #S VARY) 2 SPRINGS (Shown above assembled) ROLLER BEARING PACKET (Shown above assembled) T114W 1 SPANNER WRENCH, INFO PACKET KIT, REAR COIL OVER SMALL PARTS FASTENER KIT, MAIN or , depending on year of car: 1 FASTENER ASSEMBLY, (SMALL) ( 78 & 79 ONLY): SHOCK MOUNT WEDGE SHIMS

4 1. Begin by performing an inventory on all the parts to be certain you have everything listed in the kit. See the included parts list. 2. Measure your current ride height if you plan to attain the same height after installation. If set to your current height you will not need to perform any wheel alignment once the new system is installed. 3. Removal of the stock components. The first step is to remove the spring. Secure the car on jack stands and remove the rear wheels. 4. EXERCISE EXTREME CAUTION WHEN WORKING AROUND SPRINGS. THEY CAN BE DEADLY IF PROPER SAFETY MEASURES ARE NOT TAKEN. Place a large c-clamp approximately 10 from the end of the leaf spring. This clamp is for keeping a floor jack from slipping up the curve of the spring. Use a floor jack to slightly compress the spring so that tension is taken off the bolt attachment to the trailing arm. w loosen the bolt/nut and, once removed, lower the jack to take the tension off the spring. Repeat procedure on the opposite side 5. w the spring can be removed from the car via the four bolts on the bottom of the differential cover. Be sure to support the spring before the bolts are removed as the spring weighs about 45 lbs. 6. Once removed you can clean the spring mount so there is no build up on the surface. Install the center bracket. Tighten the front bolts until the lock washer crushes but don't over tighten and bend the bracket. For cars use the wedge shims to fill in the gap between the bracket and the differential bolt holes. Tighten to 50 ft/lbs. 7. Remove the shocks from the trailing arms and the frame. Also, disconnect the sway bar (if installed) from the trailing arm. 8. Begin installation by removing one of the rear cross member bolts. Don't remove both bolts at the same time or the entire differential could fall out. 9. S t a r t t h e s u p p l i e d 7/16x2.5 bolt (apply thread lock first) into the cross member. DO NOT use a lock washer on this bolt. w install the support strut on the differential cover (using the 7/16x1.5 bolt) and at the main bracket using the flat head bolts. Tighten the support strut first and the cross member bolt last. Torque to 50 ft/lbs. Do not install backwards- see pg 1 diagram. 10. First the rocker must be assembled on the mounting bracket. The exploded view in fig. 1 shows the assembly. The thickest (.125 ) oilite washer installs toward the heavy part of the bracket and the thin oilite washer on the other side. The washers install in the indents of the rocker and the rocker slides into the bracket. 11. Once aligned with the holes Fig. 1 Pivot Bracket This aftermarket strut rod shown is not part of the Shark Bite kit..125 thick oilite washer Pivot Pin.062 thin oilite washer 9/ long bolt Rocker the pivot pin slides into the bracket and rocker. It will install flush with the bracket. Next the bolt slides in and the thin nylock nut secures the bolt. Torque to 30 ft/lbs. Repeat for the other side.

5 Fig. 2 WRONG Fig. 3 CORRECT VEHICLES WITH OFFSET TRAILING ARMS ONLY: Please refer to weld-in bracket instructions on the next page before proceeding. 12. Place 2 diameter washer inside the trailing arm cup. Slide the trailing arm mount onto the trailing arm and secure it with 1/2x1.5 bolt torqued to 100 ft/lbs. 13. The top plate fits on top of the trailing arm next and installs with four 1/4 set screws (into the trailing arm mount) and one 5/16 bolt (through the plate and into the trailing arm) and two 1/4" bolts. See fig w assemble the rod ends, male to female, including the jam nut. Thread them fully so they are as short as possible.(see fig 3 above) The male end attaches to the outer rocker hole using the ½x2.25 bolt, thin spacers and nylock nut (snug tight, do not over tighten). The other end attaches to the trailing arm using the 1/2x2.5 bolt, thick spacers and nylock nut. Place the spacers evenly on each side of the rod end. See fig Assemble the shock by threading the lock nut, then spring seat onto the body about half way down. Thread the shock extension onto the end and tighten the jam nut. NOTE: If the shocks came with shock extensions already installed on the shock, please discard them and use the longer shock extensions provided with the kit.) Pull the shock so it is completely extended (this may require setting the adjustments to their softest setting). Place the spring bearing on the spring Fig. 4 seat and then the spring. w place the spring top on the shock and compress the shock about 1 and thread the seat until the spring contacts the spring top. 16. Place the shock extension in the rocker and install the clevis pin. Secure with the clevis pin clip. Put the clevis pins on the back side of the bracket and on the middle setting. Orient the cotter pins so they won't get accidentally pushed out. Double check to see the motion of the rocker does not cause the end of the clevis pin to contact the back of the rocker mounting bracket. 17. w place the other end of the shock in the center mount and install the 1/2x2 bolt and nylock. Torque to 30 ft/lbs. 18. Repeat all steps for the other side or perform concurrently. Reinstall sway bar. 19. Double check the tightness of all installed fasteners. Be certain that every one has been properly tightened. 20. Re-install wheels and lower the car off the jack stands. Adjust the spring seats to get your approximate ride height. The suspension with settle once driven so you will need to re-check after a few miles. 21. Use the adjuster knobs on the shocks to get the desired valve settings. 22. After 100 miles of driving re-check all fasteners for tightness. WARRANTY DISCLAIMER Replacement Policy: Labor charges and/or damage incurred in installation, repair or replacement as well as incidental and consequential damages connected therewith are excluded and will not be paid by seller. Any and all costs for inspection, removal or replacement of the kit or its constituent parts or assemblies under this warranty are the responsibility of the original purchaser. Seller disclaims any express or implied warranty of merchantability with respect to the goods sold. Seller disclaims any warranty of fitness for any particular purposes whatsoever with respect to the goods being sold. Seller disclaims all liability for any personal injury or damage which may result from the sale, installation, or use of any product sold. Labor charges, and/or damage incurred in installation, repair or replacement as well as incidental and consequential damages connected therewith are excluded and will not be paid by seller. The installation of this product may adversely affect a manufacturer's warranty with respect to certain vehicles and/or manufactured goods. Improper installation, modification and/or abuse voids any warranty. This warranty is the only express warranty made by seller. Seller will repair or replace any product which proves to be defective in material and/or workmanship under normal installation, use and service. This disclaimer is limited only by applicable state laws.

6 ONLY FOR VEHICLES WITH OFFSET TRAILING ARMS NOTE: If your vehicle has offset trailing arms, a weld-on trailing arm bracket is required that is different than the standard trailing arm bracket. Make sure you have bracket part #s and First remove the paint or powder coating in the areas where the bracket and trailing arm will be welded. You may need to mock up the installation first to see what areas need to be cleaned. 2. Using the supplied ½ x1.5 long bolts attach the bracket to the trailing arm. Make sure the bracket seats flat on the trailing arm and doesn't angle or have any gaps between them. Orient the bracket so the mounting tabs for the rocker connection point inwards towards the center of the car and are also at a right angle to the trailing arm. 3. Weld all edges of the bracket to the trailing arm. NOTICE Class M Corporation DBA SpeedDirect takes no responsibility for the quality or completeness of any customer performed fabrication. The end user may be at risk of life and property if the welds are not done by a certified welder - not just any welding shop or garage mechanic. A certified welder is a person who holds a certificate that indicates they have been tested by an agency and found competent to perform critical or life and safety related welding fabrication.

7 PRODUCT EVALUATION SHEET Telling us what you like and don t like determines what we make and how we make it. We would appreciate it if you would take just a few minutes of your time to answer the following questions about the parts you ordered from us. Simply fold this form on the dotted lines, seal with tape and mail it to us. Do not use staples and make sure our address faces out. SpeedDirect will not disclose the information it collects to outside parties. SpeedDirect does not sell, trade or rent your personal information to others. Your privacy is important to us. 1) Kit: Shark Bite Corvette Rear Coil-Overs 2) Where did you learn about this kit? Magazine Ad Friend Internet Search Forum Mechanic Catalog Car Show Other (specify) 3) What influenced you the most to buy this kit? Magazine Ad Price Recommendation Testimonials Internet Forum Other (specify) 4) Did you have any trouble understanding the written instructions? If yes, please explain. 5) Did you have any trouble understanding any of the photographs? If yes, please explain. 6) Was any of the installation difficult for you? If yes, please explain. 7) Were any of the kit parts: Damaged Missing If you checked any of the above boxes, did you contact our customer service department to resolve the problem? 8) Were they helpful in resolving the problem? 9) What did you like most about this kit? Instructions Hardware Supplied Ease of Install Price Final Performance Other: 10) What did you like least about this kit? Instructions Hardware Supplied Ease of Install Price Final Performance Other: 11) Have you driven/used the product and are you satisfied with the final installation? Please explain: 12) What is your age group? We care about what you think. Is there anything else you would like to tell us or any products you would like to see us make in the future?

8 Fold here Fold here PLACE STAMP HERE Speed Direct 1901 S FM 129 Santo TX 76472