HYPERTURN 65 DUOTURN TRIPLETURN

Transcription

1 EMCO GmbH Salzburger Straße 80 A-5400 Hallein-Taxach AUSTRIA TECHNICAL SPECIFICATION HYPERTURN 65 DUOTURN and TRIPLETURN MODULAR CNC-MACHINECONCEPT FOR HIGH-END COMPLETE MACHINING WITH SIEMENS 840 D sl OR FANUC 31iB

2 EMCO HYPERTURN 65 (DT/TT) Page 2 of 100 SIEMENS: HT 65 DT + TT SIEMENS HT SM2Y DUOTURN with two tool turrets, driven tools and 1x Y-axis (R9LS03) HT SM2Y DUOTURN with two tool turrets, driven tools and 1x Y-axis (R9BS03) HT SM3Y TRIPLETURN with three tool turrets, driven tools and 1x Y-axis (R9BS31) HT SM2Y2 DUOTURN with two tool turrets, driven tools and 2x Y-axes (R9LS04) HT SM2Y2 DUOTURN with two tool turrets, driven tools and 2x Y-axes (R9BS04) HT SM3Y2 TRIPLETURN with three tool turrets, driven tools and 2x Y-axes (R9BS32) HT SM3Y3 TRIPLETURN with three tool turrets, driven tools and 3x Y-axes (R9BS33) FANUC HYPERTURN 65 DUOTURN FANUC HT SM2Y DUOTURN with two tool turrets, driven tools and 1x Y-axis (R9LF03) HT SM2Y DUOTURN with two tool turrets, driven tools and 1x Y-axis (R9BF03) HT SM2Y2 DUOTURN with two tool turrets, driven tools and 2x Y-axes (R9LF04) HT SM2Y2 DUOTURN with two tool turrets, driven tools and 2x Y-axes (R9BF04)

3 EMCO HYPERTURN 65 (DT/TT) Page 3 of 100 Contents: HYPERTURN (SM2Y) - SIEMENS 4 HYPERTURN (SM2Y2) - SIEMENS 5 HYPERTURN (SM2Y) - SIEMENS 6 HYPERTURN (SM2Y2) - SIEMENS 7 HYPERTURN (SM3Y) - SIEMENS 8 HYPERTURN (SM3Y2) - SIEMENS 9 HYPERTURN (SM3Y3) - SIEMENS 10 HYPERTURN (SM2Y)-FANUC 11 HYPERTURN (SM2Y2)-FANUC 12 HYPERTURN (SM2Y)-FANUC 13 HYPERTURN (SM2Y2)-FANUC 14 MAIN MACHINE OPTIONS: 15 CONTROL LANGUAGES: 20 EMCOnnect for SINUMERIK 840D-sl 22 OPTIONS FOR EMCOnnect / SINUMERIK 840D-sl 22 CONTROL OPTIONS: FANUC 31i-B 28 3D-MACHINE DATA: 30 MACHINE INSTALLATION KIT: 31 EMCO CPS-PILOT: 32 ESPRIT PROGRAMMING SYSTEM: 33 ACCESSORIES FOR BAR MACHINING: 35 EMCO SHORT BAR LOADER: 36 EMCO TOP LOAD / 3200: 38 FURTHER MACHINE ACCESSORIES: 41 CLAMPING DEVICE F. SPINDLE SIZE 65 (A2-6) 49 CLAMPING DEVICE FOR HT65 BIGBORE 77 (A2-8) AND ACCESSORIES 54 CLAMPING DEVICE FOR HT65 SUPER BIGBORE 95 (A2-8) AND ACCESS. 57 AUTOMATION FOR MACHINE WITH SIEMENS: 61 PACKING FOR GANTRY LOADER 67 UNLOADING THROUGH THE COUNTER SPINDLE 67 TOOL HOLDERS VDI 30 (NEW) - DIN : 68 TOOL HOLDER SIZE VDI 40 (DIN ) 77 BMT-TOOL HOLDER 84 PACKING FOR MACHINE: 89 TECHNICAL DATA FOR HYPERTURN CONTROL DESCRIPTION: 840D Solution Line 93 CONTROL DESCRIPTION: FANUC 31i-B 97

4 EMCO HYPERTURN 65 (DT/TT) Page 4 of 100 R9L S03 HYPERTURN (SM2Y) - SIEMENS DUOTURN with 2 tool turrets incl. driven tools and Y-axis (upper turret) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc. 2x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis programming Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 2 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 4 pcs. leveling pads Documentation

5 EMCO HYPERTURN 65 (DT/TT) Page 5 of 100 R9L S04 HYPERTURN (SM2Y2) - SIEMENS DUOTURN with 2 tool turrets incl. driven tools and two Y-axes (upper/lower) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc. 2x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis programming Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 2 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 4 pcs. leveling pads Documentation

6 EMCO HYPERTURN 65 (DT/TT) Page 6 of 100 R9B S03 HYPERTURN (SM2Y) - SIEMENS DUOTURN with 2 tool turrets incl. driven tools and Y-axis (upper turret) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc. 2x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis programming Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 2 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

7 EMCO HYPERTURN 65 (DT/TT) Page 7 of 100 R9B S04 HYPERTURN (SM2Y2) - SIEMENS DUOTURN with 2 tool turrets incl. driven tools and two Y-axes (upper/lower) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc. 2x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis programming Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 2 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

8 EMCO HYPERTURN 65 (DT/TT) Page 8 of 100 R9B S31 HYPERTURN (SM3Y) - SIEMENS TRIPLETURN with 3 tool turrets incl. driven tools and Y-axis (upper/left) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at mainand counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Y-axis at upper/left slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc. 3x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 3x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis programming Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 3 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

9 EMCO HYPERTURN 65 (DT/TT) Page 9 of 100 R9B S32 HYPERTURN (SM3Y2) - SIEMENS TRIPLETURN with 3 tool turrets incl. driven tools and two Y-axes (upper/left + lower) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Two Y-axes, one at upper/left and one at lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc. 3x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 3x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis programming Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 3 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

10 EMCO HYPERTURN 65 (DT/TT) Page 10 of 100 R9B S33 HYPERTURN (SM3Y3) - SIEMENS TRIPLETURN with 3 tool turrets incl. driven tools and three Y-axes Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Three Y-axes, one at each slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc. 3x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 3x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis programming Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 3 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

11 EMCO HYPERTURN 65 (DT/TT) Page 11 of 100 R9L F03 HYPERTURN (SM2Y)-FANUC DUOTURN with 2 tool turrets incl. driven tools and Y-axis (upper turret) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Fanuc 31i-B control o SHOPTURN conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc. 2x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 2 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 4 pcs. leveling pads Documentation

12 EMCO HYPERTURN 65 (DT/TT) Page 12 of 100 R9L F04 HYPERTURN (SM2Y2)-FANUC DUOTURN with 2 tool turrets incl. driven tools and two Y-axes (upper/lower) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Fanuc 31i-B control o SHOPTURN conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc. 2x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 2 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 4 pcs. leveling pads Documentation

13 EMCO HYPERTURN 65 (DT/TT) Page 13 of 100 R9B F03 HYPERTURN (SM2Y)-FANUC DUOTURN with 2 tool turrets incl. driven tools and Y-axis (upper turret) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Fanuc 31i-B control o SHOPTURN conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc. 2x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 2 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

14 EMCO HYPERTURN 65 (DT/TT) Page 14 of 100 R9B F04 HYPERTURN (SM2Y2)-FANUC DUOTURN with 2 tool turrets incl. driven tools and two Y-axes (upper/lower) Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power: Main spindle - 29 kw Counter spindle - 29 kw Spindle speed: Main spindle rpm Counter spindle rpm Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity ø 65mm) Counter spindle: A2-6 Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter spindle Fanuc 31i-B control o SHOPTURN conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc. 2x 12-position tool turret VDI 30 (radial) with bidirectional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range rpm o C-axes for main- and counter spindle Chip conveyor; featuring Coolant-saver logic Output height: 1200mm Coolant system integrated into chip-conveyor 2 high pressure 14 bar 2 3,7 bar to keep the working area clean Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

15 EMCO HYPERTURN 65 (DT/TT) Page 15 of 100 MAIN MACHINE OPTIONS: R9Y 020 SURCHARGE MT / HT65 BigBore-LEFT Max. bar capacity 3 inch (ø76,2mm) instead of standard ø65mm (main spindle). Draw-tube connection: M85 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 4000 rpm Max. torque: 250 Nm Max. power: 29 kw Max. chuck size: ø250 mm Factory installed only! R9Y 660 SURCHARGE MT / HT65 SuperBigBore-LEFT Max. bar capacity 95mm instead of standard ø65mm (main spindle). Draw-tube connection: M102 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 3500 rpm Max. torque: 360 Nm Max. power: 37 kw Max. chuck size: ø250 mm Factory installed only! R9Y 050 SURCHARGE MT / HT65 BigBore-RIGHT The counter spindle size 65 becomes replaced by the size 76 with spindle nose A2-8 incl. part ejector. Draw-tube connection: M85 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 4000 rpm Max. torque: 250 Nm Max. power: 29 kw Max. chuck size: ø250 mm Factory installed only! R9Y 070 SURCHARGE MT / HT65 SuperBigBore-RIGHT The counter spindle size 65 becomes replaced by the size 76 with spindle nose A2-8 incl. part ejector. Draw-tube connection: M102 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 3500 rpm Max. torque: 360 Nm Max. power: 37 kw Max. chuck size: ø250 mm Factory installed only!

16 EMCO HYPERTURN 65 (DT/TT) Page 16 of 100 R9Z 410 SURCHARGE VDI 40 FOR HYPERTURN 65-DT Tooling system VDI 40 replaces VDI 30 for Hyperturn 65-DT with driven tools on both tool turrets! R9Z 400 Max. speed: 4500rpm Max. torque: 25Nm Max. power: 6,7kw Attention: Please refer to tool interference diagram! Factory installed only!! SURCHARGE VDI 40 FOR HYPERTURN 65-TT Tooling system VDI 40 replaces VDI 30 for Hyperturn 65-TT with driven tools on all three tool turrets! R9Y 940 Max. speed: 4500rpm Max. torque: 25Nm Max. power: 6,7kw Attention: Please refer to tool interference diagram! Factory installed only!! Surcharge for BMT-turret including direct drive motor / >upper-right-turret</siemens The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: rpm Max. drive power: 10 kw Max. torque: 30 Nm Attention: This option is only available for the HT65-DT and MT R9Y 950 Factory installed only! Surcharge for BMT-turret including direct drive motor / >lower-turret</siemens The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: rpm Max. drive power: 10 kw Max. torque: 30 Nm Attention: This option is available for the HT65-DT, HT65-TT and HT65-PM. Factory installed only!

17 EMCO HYPERTURN 65 (DT/TT) Page 17 of 100 R9Y 960 Surcharge for BMT-turret including direct drive motor / > upper-left-turret < for HT65-TRIPLETURN/SIEMENS The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: rpm Max. drive power: 10 kw Max. torque: 30 Nm R9F 940 Attention: This option is available for the HT65-TT. Factory installed only! Surcharge for BMT-turret including direct drive motor / >upper-right-turret</fanuc The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: rpm Max. drive power: 10 kw Max. torque: 30 Nm Attention: This option is only available for the HT65-DT and MT R9F 950 Factory installed only! Surcharge for BMT-turret including direct drive motor / >lower-turret</fanuc The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: rpm Max. drive power: 10 kw Max. torque: 30 Nm Attention: This option is available for the HT65-DT, HT65-TT and HT65-PM. Factory installed only! PRICE DEDUCTION / NC-TAILSTOCK FOR HT Price deduction for full automated NCdriven tailstock instead of counter spindle. Travel: 800 mm Max. thrust: 10 kn Max. traveling speed: 15 m/min I.D. taper for live center: MT4 Factory installed only!

18 EMCO HYPERTURN 65 (DT/TT) Page 18 of PRICE DEDUCTION / NC-TAILSTOCK FOR HT Price deduction for full automated NCdriven tailstock instead of counter spindle. Travel: 1050 mm Max. thrust: 10 kn Max. traveling speed: 15 m/min I.D. taper for live center: MT4 Factory installed only! PRICE DEDUCTION / NC-STEADY REST HT / HT Type: RÖHM SLZ-1152/C80,RZ,SS,ZS,SE Clamping range: ø mm Max. force / roller: N (to 50 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X (hydraulically): 200 mm Travel in Z (servo controlled): 800/1050 mm This option can be offered for the following models: R9LS03 / R9TS03 / R9BS03 / R9CS52 Factory installed only! R SPEARE ROLLERS- CYLINDRICALLY 1 set of cylindrical spear rollers for RÖHM steady rest SLZ 1152/C80 consisting of 3 single rollers R SPEARE ROLLERS- CONVEX 1 set of convex spear rollers for RÖHM steady rest SLZ 1152/C80 consisting of 3 single rollers. Mainly used for conical parts and for travelling steady rest. On request NC-STEADY REST SMW SLU-X 3 Type: SMW SLU-X-3 ZS Clamping range: ø mm Max. force / roller: N (to 60 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X/Z-axis: 200/800 mm Factory installed only!

19 EMCO HYPERTURN 65 (DT/TT) Page 19 of 100 On request NC-STEADY REST SMW SLU-X 3.1 Type: SMW SLU-X-3.1 ZS Clamping range: ø mm Max. force / roller: N (to 60 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X/Z-axis: 200/800 mm Factory installed only!

20 EMCO HYPERTURN 65 (DT/TT) Page 20 of 100 CONTROL LANGUAGES: Standard-Languages: DE6 400 Control language / GERMAN Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. EN6 400 Control language / ENGLISH Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. TA6 400 Control language / ITALIAN Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control. Additional languages for extra costs: FR6 400 Control language / FRENCH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. SP6 400 Control language / SPANISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. SE6 400 Control language / SCHWEDISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. CZ6 400 Control language / CZECH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. DK6 400 Control language / DANISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

21 EMCO HYPERTURN 65 (DT/TT) Page 21 of 100 NL6 400 Control language / DUTCH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. FI6 400 Control language / FINNISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. HU6 400 Control language / HUNGARIAN Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. PL6 400 Control language / POLISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. PT6 400 Control language / PORTUGUESE Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. RU6 400 Control language / RUSSIAN Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. TR6 400 Control language / TURKISH Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control. CN6 400 Control language / CHINESE-SIMPLE Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

22 EMCO HYPERTURN 65 (DT/TT) Page 22 of 100 EMCOnnect for SINUMERIK 840D-sl R9Z 550 EMCOnnect - Your Control center " for the entire production process EMCOnnect user interface for easier machine operation, including 22 "multitouch screen, industrial PC and premium PC keyboard. EMCOnnect provides the necessary connectivity for networking the production environment and forms the basis for digital transformation. Basic functions: Dashboard, Docu-App, Remote Desktop, Calculator, MDE / BDE function, Cutting Data Calculator, Note- App, Tech-Sheet, and much more. Factory installed only!! Note: In conjunction with the EMCOnnect option, the SIEMENS control panel components OP15 (15 "screen) KB483 and MCP483 (NC keyboard and machine control panel) are no longer required. The control hardware base for the EMCOnnect option forms a 22 "Panel Industrial PC (IPC477: Intel Core i3-6102e / 3x Gigabit Ethernet (IE / PN) / 4GB Memory and HMI Operating System Windows 7 Ultimate / 240GB Solid-State Drive SATA ) and a customized Premium PC keyboard and machine control panel (MCP530). Networkable with CAD / CAM products. Open for forward-looking EMCOnnect APP extensions. Uniform surface for all new high-tech machines from EMCO. OPTIONS FOR EMCOnnect / SINUMERIK 840D-sl X3Z 630 ELECTRONIC HANDWHEEL 840D-sl / MT65/HT65 Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door. ATTENTION: For machines with gantry loader, this hand-wheel is replaced by the operating and display element Siemens HT2. Retrofit able through EMCO technician!

23 EMCO HYPERTURN 65 (DT/TT) Page 23 of 100 X3Z 161 EMCO TOOL LOAD MONITORING / 840D-sl This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately. X3Z 670 Retrofit able through EMCO technician! GEAR HOBBING / 840D-sl Siemens software option electronic gear shaft used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain). Factory installed only!! X3Z 710 BALANCE CUTTING / 840D-sl Enables the simultaneous cutting of a contour with two cutting tools. The control software makes it possible to program this highly sophisticated machining task directly on the machine without the need for a CAD/CAM system. X3Z 720 Retrofitable through EMCO technician! ALTERNATE SPINDLE SPEED / 840D-sl When machining workpieces, vibrations can occur which can be reduced by permanent speed changes. With the simple input of 3 parameters in an input mask thus increased process reliability can be achieved. Retrofitable through EMCO technician! X3Z 740 TAILSTOCK-FUNCTION FOR TURRET / 840D-sl This cycle allows the use of a live-center mounted on the turret to support the workpiece. Therefore shaft parts can be supported and machined in machines without tailstock but with the help of the second turret. The max. feed force is limited to 50% of the max. axis force. Retrofitable through EMCO technician!

24 EMCO HYPERTURN 65 (DT/TT) Page 24 of 100 X3Z 750 X3Z 301 X3Z 690 TAILSTOCK-FUNCTION FOR COUNTER SPINDLE / 840D-sl This cycle allows the use of the counter spindle with mounted live-center to support the workpiece. So shaft parts can also be supported and machined in machines without a tailstock but with the help of the counter spindle being used. The max. feed force is limited to 50% of the max. axis force. Retrofitable through EMCO technician! EMCO NETSERVICE / SIEMENS Activation of the Netservice Function at the machine control and connection to a server. The period of use is limited to 12 months, but extendable by additional 12 months. Advantage: Online-Diagnoses, Online- Updates, Internet based, etc. Simple as a web-mail and safe as onlinebanking! Retrofitable through EMCO technician! SHOPTURN EXTENSION PACKAGE Consisting of: Rest material removing cycle Monitoring function for simulation Retrofit able through EMCO technician! X3Z 460 CAD-READER FOR SINUMERIK Functions by the CAD Reader: Import DXF files Hide graphics layers Automatic contour trace Optional workpiece zero per contour/drill point Several contours/drill points can be selected simultaneously Create and convert contours or drill patterns for ShopMill, ShopTurn, SINUMERIK Operate Display existing contours/drill points in geometry processor/cycles support. Available for HMI OPERATE 4.7 and higher! Retrofit able through EMCO technician! X3Z 390 ENERGY CONTROL FOR SINUMERIK A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine. Factory installed only!!

25 EMCO HYPERTURN 65 (DT/TT) Page 25 of 100 OPTIONS FOR SINUMERIK 840D-sl (without EMCOnnect) X3Z 270 PC-KEYBOARD WITH USB-INTERFACE PC-keyboard for comfortable programing at the Sinumerik control. American key assignment - QWERTY X3Z 435 Retrofit able through EMCO technician! MEMORY EXTENSION/SIEMENS 840D-sl Programs can be stored on a Micro-USB- Stick with a memory capacity of 4 GB. Retrofit able through EMCO technician!

26 EMCO HYPERTURN 65 (DT/TT) Page 26 of 100 GLASS SCALES: R9Z 200D COMPRESSED AIR UNIT FOR THE GLASS SCALES This compressed air unit must be ordered once together with the optional glass scales! It supplies clean and optimized sealing air to the individual glass scale. Factory installed only! R9Z 210S GLASS SCALE FOR THE X1-AXIS / MT65/HT65 UPER SYSTEM Absolute, direct measuring system (Heidenhain) for the X1-axis including sealing air. Factory installed only! R9Z 240S GLASS SCALE FOR THE X2-AXIS / HT65 LOWER SYSTEM Absolute, direct measuring system (Heidenhain) for the X2-axis including sealing air. Factory installed only!

27 EMCO HYPERTURN 65 (DT/TT) Page 27 of 100 R9Z 270S GLASS SCALE FOR THE X3-AXIS / HT65-TT UPER LEFT SYSTEM Absolute, direct measuring system (Heidenhain) for the X3-axis including sealing air. Factory installed only! R9Z 220S GLASS SCALE FOR THE Y-AXES / MT65/HT65 Absolute, direct measuring system (Heidenhain) for the Y-axis including sealing air. Attention: Please specify quantity! R9Z 235S Factory installed only! GLASS SCALE FOR THE Z1-AXIS/MT65/ HT DT/HT DT UPPER SYSTEM Absolute, direct measuring system (Heidenhain) for the Z1-axis including sealing air. R9Z 260S Factory installed only! GLASS SCALE FOR THE Z2-AXIS / HT65 LOWER SYSTEM Absolute, direct measuring system (Heidenhain) for the Z2-axis including sealing air. Factory installed only! R9Z 230S GLASS SCALE IN Z1/Z3-AXIS / HT TT - UPPER LEFT/RIGHT SYSTEM Absolute, direct measuring system (Heidenhain) for the Z1/Z3-axes including sealing air. Attention: Please specify quantity! Factory installed only!

28 EMCO HYPERTURN 65 (DT/TT) Page 28 of 100 CONTROL OPTIONS: FANUC 31i-B X3Z 600 ELECTRONIC HANDWHEEL Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door. X3Z 150 Retrofit able through EMCO technician! EMCO TOOL LOAD MONITORING- FANUC 31i This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately. X3Z 335 Retrofit able through EMCO technician! MEMORY EXTENSION FANUC 31i Programs can be stored on a Compact Flash card with a memory of 2GB. X3Z 380 X3Z 085 ENERGY CONTROL FOR FANUC 31i A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine. Retrofit able through EMCO technician! GEAR HOBBING FANUC 31i Fanuc software option electronic gear shaft used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain). Factory installed only!!

29 EMCO HYPERTURN 65 (DT/TT) Page 29 of 100 GLASS SCALES: R9Z 200D COMPRESSED AIR UNIT FOR THE GLASS SCALES This compressed air unit must be ordered once together with the optional glass scales! It supplies clean and optimized sealing air to the individual glass scale. Factory installed only! R9Z 210F GLASS SCALE FOR THE X1-AXIS / MT65/HT65 UPER SYSTEM Absolute, direct measuring system (Heidenhain) for the X1-axis including sealing air. Factory installed only! R9Z 240F GLASS SCALE FOR THE X2-AXIS / HT65 LOWER SYSTEM Absolute, direct measuring system (Heidenhain) for the X2-axis including sealing air. Factory installed only!

30 EMCO HYPERTURN 65 (DT/TT) Page 30 of 100 R9Z 220F GLASS SCALE FOR THE Y-AXES / MT65/HT65 Absolute, direct measuring system (Heidenhain) for the Y-axis including sealing air. Attention: Please specify quantity! R9Z 235F Factory installed only! GLASS SCALE FOR THE Z1-AXIS/MT65/ HT DT/HT DT UPPER SYSTEM Absolute, direct measuring system (Heidenhain) for the Z1-axis including sealing air. R9Z 260F Factory installed only! GLASS SCALE FOR THE Z2-AXIS / HT65 LOWER SYSTEM Absolute, direct measuring system (Heidenhain) for the Z2-axis including sealing air. Factory installed only! 3D-MACHINE DATA: R9Z 603D 3D-MACHINE DATA / HT65DT D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case! R9Z 203D 3D-MACHINE DATA / HT65DT D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case!

31 EMCO HYPERTURN 65 (DT/TT) Page 31 of 100 R9Z 003D 3D-MACHINE DATA / HT65TT D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case! MACHINE INSTALLATION KIT: R9Z 460 MACHINE INSTALLATION KIT Consisting of: 4x angle plates to fasten the machine to the floor 4x anchor bolts to lag the machine to the floor LASER MEASUREMENT AND PITCH ERROR COMPENSATION Measurement of the positioning tolerance to ISO 230 and VDI/DGQ 3441 made for all linear axis of the machine over the whole stroke including documentation for all measured axis. ATTENTION: The values can only be guaranteed under EMCO standardised environmental conditions. ONLY IN THE FACTORY Factory installed only!!

32 EMCO HYPERTURN 65 (DT/TT) Page 32 of 100 EMCO CPS-PILOT: EMCO CPS-PILOT FOR HYPERTURN Following native data formats can be imported: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL. The EMCO CPS-PILOT is the virtual EMCO HYPERTURN running on a PC. The user is working on an external programming unit with the virtual copy of the machine. This enables to write, test and optimize NC-programs before setting up the machine. This all allows the user to reach up most machine running time and minimizes the machine set-up time to zero. Including ToolShapes to configure the tooling for the simulation. The advantages: Siemens OPERATE user surface identical to the one of the machine The user is working as usual on the Siemens-user surface 3D simulation behaves the same as the real machine Collision monitoring for chucking, work piece, tools, tool holders and machine components. JOG and MDA mode as on the real machine Ideal for internal machining and operator training Increase of the real productivity! Automation equipment will not be simulated! Customer data: Company:. Address:. Tel.: Fax.:. Contact person:. . Customer P.O.-No.: EMCO CPS-PILOT (ADDITIONAL MACHINE ADAPTATION WITH IDENTICAL SW-VERSION) Additional machine adaptation for EMCO CPS-PILOT (224530) with the precondition, that the machine got the identical software version. (Example: Customer has a HYPERTURN 45 and wants to simulate a HYPERTURN 65-DUOTURN. In this case, both machines must have the identical Siemens software version (e.g. OPERATE 4.7) BASIC TRAINING FOR EMCO CPS-PILOT 1 day training for EMCO CPS-PILOT. Max. number of persons: 2 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!) 2 days are generally enough!

33 EMCO HYPERTURN 65 (DT/TT) Page 33 of 100 ESPRIT PROGRAMMING SYSTEM: EMCO-ESPRIT PACKAGE / HYPERTURN 65-DT ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL. RRP LIST PRICE: ,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNCprogram from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of: 2 spindle 2 tool turret 1 steady-rest (not synchronized) C-axes Y-axis Driven tools The package includes: ESPRIT Basis License, ESPRIT SolidTurn Production, ESPRIT SolidMillTurn Advanced, EMCO HYPERTURN standard postprocessor for Siemens or Fanuc EMCO HYPERTURN 3D machine-model simulation Incl. ToolShapes Customer data for licensing: Company: Address: Tel.: Contact Person: Customer P.O.-No.: Fax.: ESPRIT Software-Maintenance contract not included EMCO-ESPRIT PACKAGE/HYPERTURN 65-TT ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL. RRP LIST PRICE: ,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNCprogram from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of: 2 spindle 3 tool turret 1 steady-rest (not synchronized) C-axes 3 Y-axes Driven tools The package includes: ESPRIT Basis License, ESPRIT SolidTurn Production, ESPRIT SolidMillTurn Advanced, EMCO HYPERTURN standard postprocessor for Siemens EMCO HYPERTURN 3D machine-model simulation Incl. ToolShapes Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: Customer P.O.-No.: ESPRIT Software-Maintenance contract not included.

34 EMCO HYPERTURN 65 (DT/TT) Page 34 of BASIC TRAINING FOR ESPRIT CAD/CAM 3 days basic training for ESPRIT CAD/CAM software. Max. number of persons: 3 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!) SURCHARGE FOR ESPRIT FREEFORM Enables to machine freeform surfaces based on 3-axes interpolation. Upgrades the existing SolidMill or SolidMillTurn modul by NURBS-based 3-axes-multi-surface milling and volume milling. Includes also HSC-machining and optimization of NCprograms.

35 EMCO HYPERTURN 65 (DT/TT) Page 35 of 100 ACCESSORIES FOR BAR MACHINING: R9Z 100 FINISHED PARTS CATCHER AND CONVEYOR / HT65 / MT Automatic parts catcher system to unload the components from the main or counter spindle to a conveyor belt. This belt is moving forward after every cycle to prevent parts falling on each other. X1Z 145 R9Z 035 Max. finished part length: 200 mm Max. finished part diameter: 65 (76/95) mm Max. finished part weight: 4,5 kg Belt dimensions: 1400 x 180 mm Factory installed only! EMCO BAR LOADER INTERFACE FOR SECOND-PARTY BAR LOADERS / HT65 Bar loader interface to connect non EMCO bar loader systems. The programming is done via M-functions. The signal exchange from Machine to bar loader goes through 24-pin HARDING-plug. The bar loader manufacturer must adopt the wiring and signals according to EMCO s standard pinning! NEW: Safety signals are carried out with two channels! Retrofit able through EMCO technician! MACHINE STATUS LAMP LED The machine status lamp is divided in 3 color ranges: Red... Alarm Green... Automatic mode White... Material handling Retrofit able through EMCO technician! R6Z 270 PLASTIC INSERT PUSHING SIZE 65 to be machine customised according to bar diameter (Ø66,4-0,1 x 74,5+0,1 / 13 pieces required) S6Z 270 PLASTIC INSERT PUSHING SIZE 77 to be machined customised according to bar diameter. (Ø76,9-0,1 x 85+0,2 / 11 pieces required) R6Z 280 PLASTIC INSERT PUSHING SIZE 95 to be machined customised according to bar diameter. (Ø95,4-0,1 x 115+0,2 / 9 pieces required)

36 EMCO HYPERTURN 65 (DT/TT) Page 36 of 100 EMCO SHORT BAR LOADER: R9Z 930 EMCO SL1200 FOR HT65-DT AND TT INCL. EMCO INTERFACE Short bar loading magazine for automatic loading of short bar stock with a diameter from 8 to 95 mm and a length up to 1200mm. The loading magazine is very compact and space-saving and also very simple to be used. Including EMCO Interface!! TECHNICAL DATA: Bar length: Bar diameter: Max. feed rate: Time for bar feed: Time for bar change: Bar storage surface: Storage capacity: or Bar in-feed side: Power supply: Air main supply: Length: Width: Pusher rod/spindle height: Weight: Safety features: mm 8 95 mm 60 m/min approx. 3 sec approx. 15 sec 560 x 1210 mm 10 bars with ø 55 mm 70 bars with ø 8 mm Backside 24 Volt DC (Interface) 6 bar 1700 mm 1250 mm mm approx. 500 kg according to CE Includes: Push rod ø 15 mm Push rod ø 8 mm Fastening material Slide system to move the loader longitudinal (approx. 400 mm) Documentation Advantages: Small foot print Simple to operate Simple and quick set-up change Possibility to load billets Easy adjustment of the diameter High-Speed function EMCO Design Loading of hexagon and square bar stock not possible!! Retrofit able through EMCO technician! ZVZ STANDARD PACKING SL1200 For easy pick-up with the forklift. Consisting of: pallet, Rolamit-cover ZVP CLIMATE PACKING SL1200 for transportation over-sea. Consisting of: pallet, dehumidifier, aluminum-cover and miscellaneous ZVP WOODENBOX SL1200 Additional protection for critical transportation

37 EMCO HYPERTURN 65 (DT/TT) Page 37 of 100 DE 1200 EN 1200 TA 1200 FR 1200 SP 1200 SE 1200 CZ 1200 DK 1200 NL 1200 FI 1200 HU 1200 PL 1200 PT 1200 RU 1200 TR 1200 CN 1200 SL1200 Instruction Manual / GERMAN SL1200 Instruction Manual / ENGLISH SL1200 Instruction Manual / ITALIAN SL1200 Instruction Manual / FRENCH SL1200 Instruction Manual / SPANISH SL1200 Instruction Manual / SCHWEDISH SL1200 Instruction Manual / CZECH SL1200 Instruction Manual / DANISH SL1200 Instruction Manual / DUTCH SL1200 Instruction Manual / FINNISH SL1200 Instruction Manual / HUNGARIAN SL1200 Instruction Manual / POLISH SL1200 Instruction Manual / PORTUGUESE SL1200 Instruction Manual / RUSSIAN SL1200 Instruction Manual / TURKISH SL1200 Instruction Manual / CHINESE-SIMPLE

38 EMCO HYPERTURN 65 (DT/TT) Page 38 of 100 EMCO TOP LOAD / 3200: R9Z 902 EMCO TOP LOAD 10-65/3200 INCLUSIVE EMCO BAR LOADER INTERFACE-NEW Single channel Bar loader for automated loading of bar stock. Diameter range: 10 to 65mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to ø60 mm > 60 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5mm/m Bar ends must be free of burrs and may not be bent! For bar diameter smaller than 25 mm it s advisable to use reduction bushings (R6Z270) for the machine spindle TECHNICAL DATA: Bar length: mm Bar diameter: mm Travelling speed: 0-30 m/min Storage capacity approx. 300 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80Liter / ISO VG 100 Length: 4410mm Width: 1090mm Total height: mm Weight: approx kg Safety devices: CE compliant Includes: Fastening material Slide system to move the loader longitudinal (approx. 800mm) Conical centering sleeve 65 Clamping sleeve blank 65 (Polymer) 2x adaptor (ø14/ø20mm) Documentation Nachrüstbar durch EMCO Fachpersonal! SEAWORTHY PACKING TOP LOAD 10-65/3200 The loader is packed with aluminium bandage, for transportation over-seas.

39 EMCO HYPERTURN 65 (DT/TT) Page 39 of 100 R9Z 912 EMCO TOP LOAD 10-65/3200 MULTI- LEVEL INCL. EMCO BAR LOADER INTERFACE-NEW Single channel Bar loader for automated loading of bar stock. Diameter range: 10 to 65mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to ø60 mm > 60 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5mm/m Bar ends must be free of burrs and may not be bent! For bar diameter smaller than 25 mm it s advisable to use reduction bushings (R6Z270) for the machine spindle TECHNICAL DATA: Bar length: mm Bar diameter: mm Travelling speed: 0-30 m/min MULTI LEVEL bar storage: approx mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 Liter / ISO VG 100 Length: 4410mm Width: 1115mm Total height: mm Weight: approx kg Safety devices: CE compliant Includes: MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal (approx. 800mm) Conical centering sleeve 65 Clamping sleeve blank 65 (Polymer) 2x adaptor (ø14/ø20mm) Documentation Nachrüstbar durch EMCO Fachpersonal! SEAWORTHY PACKING TOP LOAD 10-65/3200 The loader is packed with aluminium bandage, for transportation over-seas.

40 EMCO HYPERTURN 65 (DT/TT) Page 40 of 100 ACCESSORIES FOR EMCO TOP LOAD: CLAMPING SLEEVE (STEEL) This clamping sleeve is made out of hardened steel and needs to be ordered according to the bar stock diameter. Clamping range: Nominal diameter +/-0,25mm Clamping sleeve (steel) ø6mm Clamping sleeve (steel) ø8mm Clamping sleeve (steel) ø10mm Clamping sleeve (steel) ø12mm Clamping sleeve (steel) ø13mm Clamping sleeve (steel) ø14mm Clamping sleeve (steel) ø15mm Clamping sleeve (steel) ø16mm Clamping sleeve (steel) ø18mm Clamping sleeve (steel) ø19mm Clamping sleeve (steel) ø20mm Clamping sleeve (steel) ø22mm Clamping sleeve (steel) ø24mm Clamping sleeve (steel) ø25mm Clamping sleeve (steel) ø26mm Clamping sleeve (steel) ø28mm Clamping sleeve (steel) ø30mm Clamping sleeve (steel) ø32mm Clamping sleeve (steel) ø34mm Clamping sleeve (steel) ø35mm Clamping sleeve (steel) ø36mm Clamping sleeve (steel) ø38mm Clamping sleeve (steel) ø40mm Clamping sleeve (steel) ø42mm Clamping sleeve (steel) ø45mm Clamping sleeve (steel) ø48mm Clamping sleeve (steel) ø50mm Clamping sleeve (steel) ø55mm Clamping sleeve (steel) ø60mm CLAMPING SLEEVE BLANK (POLYMER) 65 Needs to be machined according to the used bar stock diameter. Outside diameter 63mm. Absorbs vibration in a good way! Tip: first into a freezer, than machining!

41 EMCO HYPERTURN 65 (DT/TT) Page 41 of 100 FURTHER MACHINE ACCESSORIES: R9Z 510 S6Z 110 AUTOMATIC TOOL PRESETTER HT65DT / HT65TT To measure the tool length inside the machine. The tool measuring arm is manually mounted in the machine and can be used to set tool length on several turrets. After use the arm can be stored in a storage location inside the machine housing. Advantage: Quick change over Precise tool setting Adjustment gauge VDI30 / VDI40 or BMT55P to be ordered separately!! Retrofit able through EMCO technician! ADJUSTMENT GAUGE VDI 30 - RADIAL Gauge to adjust the tool presetter in the machine with radial tool turret VDI30. R8Z 110 ADJUSTMENT GAUGE VDI 40 - RADIAL Gauge to adjust the tool presetter in the machine with radial tool turret VDI S ALIGNMENT TOOL HOLDER BMT55P Test mandrel to check the geometry and reference point of the machine. This holder also can be used to pre-set the automatic tool pre-setter inside the working area. R9Z 180 VISIPORT HT65 Safety door glass with integrated ROTOCLEAR window for a better view into the machining area. Style: VISIPORT (electrical) Must not be offered together with the high-pressure coolant pumps with a pressure higher than 20 bar! Retrofit able through EMCO technician!

42 EMCO HYPERTURN 65 (DT/TT) Page 42 of 100 R9Z 310 POSITIONING BRAKE/MAIN-COUNTER SPINDLE / HT65 Hydraulic activated, infinitely variable positioning unit for more stability when milling without C-axes interpolation. For main and counter spindle A2-6 or A2-8. O.D. diameter: 256 mm Brake holding load: approx Nm R9Z 330 Factory installed only! POSITIONING BRAKE/MAIN-COUNTER SPINDLE / HT65-SBB Hydraulic activated, infinitely variable positioning unit for more stability when milling without C-axes interpolation. For main spindle A2-8 SuperBigBore 95 and counter spindle accordingly. O.D. diameter: 280 mm Brake holding load: approx Nm Factory installed only! R9Z 380 CHIP FLUSHING SYSTEM / 50Hz Additional nozzles in the working area for an optimal removal of chips into the chip conveyor. Preferably, in case of unmanned production of brass used. The chip flushing is driven by M-function and additional pump. Retrofit able through EMCO technician! R9Z 390 CHIP FLUSHING SYSTEM / 60Hz Additional nozzles in the working area for an optimal removal of chips into the chip conveyor. Preferably, in case of unmanned production of brass used. The chip flushing is driven by M-function and additional pump. Retrofit able through EMCO technician!

43 EMCO HYPERTURN 65 (DT/TT) Page 43 of 100 R9Y 320 R9Y 310 SURCHARGE FOR PAPER BAND FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT / BMF- BÜRENER - Coolant tank capacity 600 Liter - Floor space LxWxH:1100x1100x800mm - Filter capacity: 150 l/min for water soluble - Average output purity: approx µm - 2x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kw - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kw - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. prefiltration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine! Factory installed only! SURCHARGE FOR PAPER BAND FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT DUOTURN / BMF-BÜRENER - Coolant tank capacity 600 Liter - Floor space LxWxH:1100x1100x800mm - Filter capacity: 150 l/min for water soluble - Average output purity: approx µm - 2x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kw - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kw - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. prefiltration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine! Factory installed only!

44 EMCO HYPERTURN 65 (DT/TT) Page 44 of 100 R9Y 300 R9Z 085 SURCHARGE FOR PAPER BAND FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT65-TRIPLETURN / BMF-BÜRENER - Coolant tank capacity 980 Liter - Floor space LxWxH:1730x1100x800mm - Filter capacity: 350 l/min for water soluble - Average output purity: approx µm - 3x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kw - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kw - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. prefiltration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine! Factory installed only! 24 BAR HIGH PRESSURE COOLANT PUMP / MT /HT65-50Hz The standard 14 bar pump will be replaced by a high pressure coolant pumps with max. pressure of 24 bar. Attention: Please specify quantity! R9Z 095 MT65 max. 1 pc. HT65-DT max. 2 pcs. HT65-TT max. 3 pcs. HT65-PM max. 3 pcs. Factory installed only! 22 BAR HIGH PRESSURE COOLANT PUMP / MT /HT65-60Hz The standard 14 bar pump will be replaced by a high pressure coolant pumps with max. pressure of 22 bar (60Hz e.g. USA). Attention: Please specify quantity! MT65 HT65-DT HT65-TT HT65-PM max. 1 pc. max. 2 pcs. max. 3 pcs. max. 3 pcs.

45 EMCO HYPERTURN 65 (DT/TT) Page 45 of 100 Factory installed only!

46 EMCO HYPERTURN 65 (DT/TT) Page 46 of 100 S4Z 140 COOLANT PISTOL / MULTIFLOW To clean the machining area from chips with coolant (Note: never use air to clean the machine!) Retrofit able through EMCO technician! CHIP TIPCART- 400 LITER Chip tipcart for emptying at ground level or with a fork truck. Safety chain at the backside. Welded sheet metal with reinforcement frame watertight. 1 steerable roller and 2 fixed rollers made of rubber ø250mm. Incl. perforated steel plate and drain hole Color: RAL 9004 / black Filling volume approx. 400 Liter (H x W x D =1090 x 900 x 1330mm) R9Z 020 OIL MIST SEPARATOR Mechanical oil mist separator (RECOJET -2) for separation of water based aerosols such as cooling lubricant or spray mist. Air through put: 1000 qm/h Wattage: 250 Watt Connection diameter: ø160 mm (When using oil instead of water soluble, heavy smoke can be generated during the operation. In this case we recommend the use of an electrostatic separator. In case of low smoke generation, a filter attachment can be mounted on top of it.) Attention: 2 units needed for HT65-TT Retrofit able through EMCO technician! R9Z 025 FILTER ATTACHMENT FOR RECOJET-2 EUREVEN-F2011 filter top unit with moisturerepelling, synthetic filter material. Easy to clean. Suitable for low smoke generation. Can be easily mounted on top of the RECOJET 2 housing. R9Z 070 Retrofit able through customer! CONNECTION NOZZLE/VACUUM SYSTEM Connection nozzle ø 160 mm to connect the machine to a centralized air vacuum system. Retrofit able through EMCO technician!

47 EMCO HYPERTURN 65 (DT/TT) Page 47 of 100 R9Z 640 FULL AUTOMATED MACHINE DOOR / HT65 Automated machine door for manual loaded machines. The door is moved with an electrical servo motor. To control the door the operator can simply push a key or can use M-codes in the program. In case of collision the door stops immediately due to a safety switch strip. Time to open or close the door: approx. 4 sec Factory installed only! R3Z 580 FOOT PEDAL to actuate main spindle or counter spindle chuck. Retrofit able through EMCO technician! R9Z 190 PROGRAMMABLE CLAMPING PRESSURE MT / HT65-DT/TT The clamping pressure at the main or counter spindle can be changed with a M-code in the program. Therefore a proportional valve is installed at the solenoid blocks. Pressure range: 6-60 bar To lower the pressure it is necessary to unclamp the chuck. Increasing pressure is possible at any time. Factory installed only! R4Z 600 TEST MANDREL VDI 30 RADIAL (72) 120 Test mandrel VDI 30 radial to check turret alignment and reference point of the machine TEST MANDREL VDI 40 RADIAL (72) 120 Test mandrel VDI 40 radial to check turret alignment and reference point of the machine.

48 EMCO HYPERTURN 65 (DT/TT) Page 48 of TEST MANDREL VDI 30 RADIAL - LONG Test mandrel VDI 30 radial to check turret alignment. R6Z 680 TEST MANDREL - MAIN SPINDLE A2-6 Test mandrel (long) for main spindle A2-6 according to DIN R6Z 630 TEST MANDREL - COUNTER SPINDLE A2-6 Test mandrel (short) for counter spindle A2-6 according to DIN R8Z 670 TEST MANDREL FOR SPINDLE A2-8 Test mandrel for spindle nose A2-8 According to DIN Diameter: 50mm Measuring length: 320mm R7Z 630 TEST FLANGE A2-6 To check the alignment of the X and Y axes in relation to the spindle alignment. R8Z 630 TEST FLANGE A2-8 To check the alignment of the X and Y axes in relation to the spindle alignment.

49 EMCO HYPERTURN 65 (DT/TT) Page 49 of 100 CLAMPING DEVICE F. SPINDLE SIZE 65 (A2-6) POWER COLLET CHUCK 185E / A2-6 SMW- dead length collet chuck, complete with bayonet lock, for short taper A2-6 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type KSZ-MB 60-A06 (nmax.:5000 rpm), clamping range: ø4-65 mm Collets refer to >spec_collets_en.doc< REDUCTION SET 185E 173E / SMW Consisting of pressure sleeve and bayonet flange to reduce from collet size 185E to 173E, to be used with collet chuck , clamping range: ø SPANNTOP-MODULAR COLLET CHUCK (A2-6) HAINBUCH collet chuck (pull-back style) size BZI 65 for spindle nose size A2-6, max. bar capacity ø65mm, no internal part-stop possible; collet changer necessary. (nmax.: 6000 rpm), incl. draw adapter SPANNTOP- COMBI COLLET CHUCK (A2-6) HAINBUCH collet chuck (pull-back style) size BZI 65 for spindle nose size A2-6, max. bar capacity ø65mm, incl. internal part-stop, collet changer necessary. (nmax.: 6000 rpm), incl. draw adapter

50 EMCO HYPERTURN 65 (DT/TT) Page 50 of SPANNTOP- COMBI AXFIX COLET CHUCK (A2-6) HAINBUCH collet chuck (dead-length style) size BZI 65 for spindle nose size A2-6, max. bar capacity ø65mm, incl. internal part-stop, collet changer necessary. (nmax.: 6000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over! COLLET SK 65 BZI - ROUND HAINBUCH Collet SK 65 BZI for round bar stock, total clamping range ø 4-65mm; 0,5mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth! COLLET SK 65 BZI - HEXAGON HAINBUCH Collet SK 65 BZI for hexagon bar stock, total clamping range 7-56mm in 1mm steps, Please define the hexagon size to be clamped on COLLET SK 65 BZI - SQUARE HAINBUCH Collet SK 65 BZI for square bar stock, total clamping range 8-46mm in 1mm steps, Please define the square size to be clamped on MANUAL COLLET CHANGER BZI 65 To change HAINBUCH collets BZI 65 (Hainbuch: MQ 65)

51 EMCO HYPERTURN 65 (DT/TT) Page 51 of JAW CHUCK KFD-HS 175/3 A2-6 RÖHM power-chuck KFD-HS ø175/3 hydraulic operated, for high spindle speed and with large through-hole (ø56), incl. 1 set hardened reversible jaws with a serration of 1/16 x 90, to mount on spindle nose size A2-6 (nmax.5000rpm) SET OF 3 HARD JAWS Set of reversible hard jaws for with a serration of 1/16 x 90 R3Y 230 SET OF 3 SOFT JAWS Set of soft jaws for with a serration of 1/16 x JAW CHUCK KFD-HS 200/3 A2-6 RÖHM power-chuck KFD-HS ø200/3 hydraulic operated, for high spindle speed and with large through-hole (ø66), incl. 1 set hardened reversible jaws with a serration of 1/16 x 90, to mount on spindle nose size A2-6 (nmax.6500rpm) SET OF 3 HARD JAWS Set of reversible hard jaws for with a serration of 1/16 x 90 R3Y 410 SET OF 3 SOFT JAWS Set of soft jaws for with a serration of 1/16 x 90

52 EMCO HYPERTURN 65 (DT/TT) Page 52 of R 3 JAW CHUCK KFD-HE 210/3 A2-6 RÖHM power-chuck KDF-HE ø210/66 hydraulic operated with large through-hole (ø66), incl. 1 set soft jaws with a serration of 1/16 x 90 and draw tube adaptor, for spindle nose size A2-6 (nmax rpm) smallest clamping diameter: 19mm R SET OF 3 SOFT JAWS / KFD-HE 210/3 Set of soft jaws for R (RÖHM) with a serration of 1/16 x 90 (133153) Material: 16 Mn Cr 5 Dimensions: LxBxH 75x36,5x53 Hole distance: 19mm R SET OF 3 HARD JAWS / KFD-HE 210/3 Set of reversible hard jaws for R (RÖHM) with a serration of 1/16 x 90 (118522) Hole distance: 19mm JAW CHUCK KFD-HS 250/3 A2-6 RÖHM power-chuck KFD-HS ø250/3 hydraulic operated, for high spindle speed and with large through-hole (ø66), incl. 1 set hardened reversible jaws with a serration of 1/16 x 90, to mount on spindle nose size A2-6 (nmax.5000rpm) R SET OF 3 HARD JAWS Set of reversible hard jaws for / with a serration of 1/16 x SET OF 3 SOFT JAWS Set of soft jaws for with a serration of 1/16 x 90

53 EMCO HYPERTURN 65 (DT/TT) Page 53 of R 3 JAW CHUCK KFD-HE 254/3 A2-6 RÖHM power-chuck KFD-HE ø254/3 hydraulic operated with through-hole (ø66), incl. 1 set soft jaws with a serration of 1/16 x 90 and draw tube adaptor, for spindle nose size A2-6 (nmax rpm) smallest clamping diameter: 25mm R SET OF 3 SOFT JAWS / KFD-HE 254/3 Set of soft jaws for R (RÖHM) with a serration of 1/16 x 90 (133154) Material: 16Mn Cr5 Dimensions: LxBxH 95x45x54,5 Hole distance: 25mm R SET OF 3 HARD JAWS / KFD-HE 254/3 Set of reversible hard jaws for R (RÖHM) with a serration of 1/16 x 90 (046414) Hole distance: 25mm JAW-CHUCK KNCS-N 225/3 A2-6 SMW-AUTOBLOK power chuck with quick change jaw system type KNCS-N A06 (hydraulically operated). Through hole diameter 66mm, Incl. 1 set of hardened mono block-step jaws ground when mounted on chuck, to mount on spindle nose A2-6 (DIN55026) (nmax.:5500 rpm) SET OF 3 HARDENED BASE JAWS Set of 3 hardened base jaws type GBK 200 for power chuck with quick change jaw system Type KNCS-N A06 (571260)

54 EMCO HYPERTURN 65 (DT/TT) Page 54 of SET OF 3 SOFT TOP JAWS Set of 3 soft top jaws type WAK for power chuck with quick change jaw system Type KNCS-N A06 (571260) LIFE CENTRE MT4 MK 4 / MT 4 High-speed triple bearing live center for tailstock GREASE GUN SMW INCL. 2 ADAPTORS Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes. CLAMPING DEVICE FOR HT65 BIGBORE 77 (A2-8) AND ACCESSORIES POWER COLLET CHUCK 193E / A2-8 SMW- dead length collet chuck, complete with bayonet lock, for short taper A2-8 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type KSZ-MB 80-A08 (nmax.:4000 rpm), clamping range: ø20-80 mm Collets refer to >spec_collets_en.doc< REDUCTION SET 193E 185E / SMW Consisting of pressure sleeve and bayonet flange to reduce from collet size 193E to 185E, to be used with collet chuck , clamping range: ø20-80

55 EMCO HYPERTURN 65 (DT/TT) Page 55 of SPANNTOP -NOVA -MODULAR COLLET CHUCK (A2-8) - BIG BORE HAINBUCH collet chuck (pull-back style) size BZI 80 for spindle nose size A2-8, max. bar capacity ø76 (80) mm, no internal part-stop possible; collet changer necessary, (nmax.: 5500 U/min), incl. draw adapter SPANNTOP -NOVA - COMBI COLLET CHUCK (A2-8) - BIG BORE HAINBUCH collet chuck (pull-back style) size BZI 80 for spindle nose size A2-8, max. bar capacity ø76 (80) mm, incl. internal part-stop, collet changer necessary, (nmax.: 5500 U/min), incl. draw adapter SPANNTOP -NOVA - COMBI AXFIX COLLET CHUCK (A2-8) - BIG BORE HAINBUCH collet chuck (dead-length style) size BZI 80 for spindle nose size A2-8, max. bar capacity ø76 (80) mm, incl. internal part-stop, collet changer necessary, (nmax.: 5500 U/min), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over! COLLET SK 80 BZI - ROUND HAINBUCH Collet SK 80 BZI for round bar stock, total clamping range ø 5-80mm; 1mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth!

56 EMCO HYPERTURN 65 (DT/TT) Page 56 of COLLET SK 80 BZI HEXAGON HAINBUCH Collet SK 80 BZI for hexagon bar stock, total clamping range 7-68mm in 1mm steps, Please define the hexagon size to be clamped on COLLET SK 80 BZI SQUARE HAINBUCH Collet SK 80 BZI for square bar stock, total clamping range 8-56mm in 1mm steps, Please define the square size to be clamped on MANUAL COLLET CHANGER SIZE 80 To change HAINBUCH collets BZI 80 (Hainbuch: MQ 80) JAW CHUCK KFD-HS 250/3 - A2-8 RÖHM power-chuck KFD-HS ø250/3 hydraulic operated, for high spindle speed and with large through-hole (ø77), incl. 1 set hardened reversible jaws with a serration of 1/16 x 90, to mount on spindle nose size A2-8 with thread size M85x2, (nmax.5000rpm) R SET OF 3 HARD JAWS Set of reversible hard jaws for / with a serration of 1/16 x SET OF 3 SOFT JAWS Set of soft jaws for with a serration of 1/16 x 90

57 EMCO HYPERTURN 65 (DT/TT) Page 57 of GREASE GUN SMW INCL. 2 ADAPTORS Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes. S6Z 270 PLASTIC INSERT PUSHING SIZE 77 to be machined customised according to bar diameter. (Ø76,9-0,1 x 85+0,2-11 pieces required) CLAMPING DEVICE FOR HT65 SUPER BIGBORE 95 (A2-8) AND ACCESSORIES SPANNTOP-MODULAR COLLET CHUCK (A2-8) HAINBUCH collet chuck (pull-back style) size BZI 100 for spindle nose size A2-8, max. bar capacity ø100 mm, no internal part-stop possible; collet changer necessary (nmax: 5000 rpm), incl. draw adapter SPANNTOP- COMBI COLLET CHUCK (A2-8) HAINBUCH collet chuck (pull-back style) size BZI 100 for spindle nose size A2-8, max. bar capacity ø100mm, incl. internal part-stop, collet changer necessary. (nmax: 5000 rpm), incl. draw adapter SPANNTOP- COMBI AXFIX COLET CHUCK (A2-8) HAINBUCH collet chuck (dead-length style) size BZI 100 for spindle nose size A2-8, max. bar capacity ø100mm, incl. internal part-stop, collet changer necessary. (nmax: 5000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

58 EMCO HYPERTURN 65 (DT/TT) Page 58 of COLLET SK 100 BZI - ROUND HAINBUCH Collet SK 100 BZI for round bar stock, total clamping range ø mm; 1mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth! COLLET SK 100 BZI - HEXAGON HAINBUCH Collet SK 100 BZI for hexagon bar stock, total clamping range 50-86mm in 1mm steps, Please define the hexagon size to be clamped on COLLET SK 100 BZI - SQUARE HAINBUCH Collet SK 100 BZI for square bar stock, total clamping range 50-70mm in 1mm steps, Please define the square size to be clamped on COLLET CHANGER PNEUMATICAL To change HAINBUCH collets SK100 (Hainbuch: PPG 100) R 3-JAW CHUCK KFD-HS 250/3 - A2-8 RÖHM power-chuck KFD-HS ø250/3 hydraulic operated, for high spindle speed and with large through-hole (ø86), incl. 1 set hardened reversible jaws with a serration of 1/16 x 90, to mount on spindle nose size A2-8 with thread size M102x2, (nmax.5000rpm)

59 EMCO HYPERTURN 65 (DT/TT) Page 59 of R SET OF 3 HARD JAWS Set of reversible hard jaws for / with a serration of 1/16 x SET OF 3 SOFT JAWS Set of soft jaws for with a serration of 1/16 x POWER CHUCK DM 250 (A2-8 ) Type SMW BHD A8 3 jaws, serration 1/16 x90 Jaw stroke 5mm Bore 66mm Lenth without jaws 119mm Max. speed rpm Incl. 1 set of soft jaws - Swivelling piston connecting thread - Draw tube adapter - Fixing bolts and grease gun R SET OF SOFT JAWS FOR CHUCK DM315/250 Set (3 pieces) soft jaws for chuck KFD-HE315 and 250 Serration 1/16 x 90 Material: 16Mn Cr5 Dimension: LxBxH 120x50x R SET OF HARD JAWS FOR CHUCK DM315/250 Set (3 pieces) hard jaws for chuck KFD-HE315 and 250 Serration 1/16 x 90

60 EMCO HYPERTURN 65 (DT/TT) Page 60 of POWER CHUCK 3QLC-KS 250/101/Z8/HB11 FORKARDT power chuck with centrifugal force compensation and extra large through hole of ø101 mm. Base jaw serration 1/16"x90, incl. hardened top jaws Type: HB11 ground together with the chuck, incl. T-slot nut type FN 231 Max. speed: 5000 rpm Max. jaw travel: 5,3 mm Spindle connection: A2-8 (DIN55026) R3Y 410 SET OF 3 SOFT JAWS Set of soft jaws for with a serration of 1/16 x GREASE GUN SMW INCL. 2 ADAPTORS Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes.

61 EMCO HYPERTURN 65 (DT/TT) Page 61 of 100 AUTOMATION FOR MACHINE WITH SIEMENS: R9A M03 GANTRY LOADER HT Universal loading system for HT NC-controlled via the machine control Sinumerik 840D solutionline. The gripper head is mounted on a rotary servo driven axis. This enables to swing the head while the gantry loader is moving. Not in combination with the parts catcher R9Z100. Attention: Right-hand setup needs a special chip conveyor and a band filtration unit. Cannot be combined with the finished-part conveyor ! (Note in the P.O. necessary!!) Traverse rates: Horizontal: 120m/min Vertical: 60m/min Swivel module : 1sec/90 Loading time depends on the used gripper system: Depending on loading sequence between 8 and 20sec. Time to prepare a new raw part: approx 15sec Factory installed only! R9B M01 GANTRY LOADER HT Universal loading system for HT NC-controlled via the machine control Sinumerik 840D solutionline. The gripper head is mounted on a rotary servo driven axis. This enables to swing the head while the gantry loader is moving. Not in combination with the parts catcher R9Z100. Attention: Right-hand setup needs a special chip conveyor and a band filtration unit. Cannot be combined with the finished-part conveyor ! (Note in the P.O. necessary!!) Traverse rates: Horizontal: 120m/min Vertical: 60m/min Swivel module : 1sec/90 Loading time depends on the used gripper system: Depending on loading sequence between 8 and 20sec. Time to prepare a new raw part: approx 15sec Factory installed only!

62 EMCO HYPERTURN 65 (DT/TT) Page 62 of 100 R7Y 600 WORKPIECE MAGAZINE MT / HT65 Used to store raw or finished parts on 20 revolving pallets. Includes raw part recognition switch, safety guard, function control board and coolant pan. The magazine can be installed left or right. (Note in the P.O. necessary!!) Pallet size: 265x270mm Due to raw part specific fixture, the storage capacity can be increased considerable and raw parts can be pre-oriented. A finished part conveyor can be offered as an option. Factory installed only! FINISHED PART CONVEYOR MT / HT65 The conveyor system can be installed between machine and magazine table. Attention: Only available with the gantry loader left side set-up. Dimension: 550x1900mm Factory installed only! R7Y 820 2x 3-JAW GRIPPER HEAD- MT / HT65 Double sided gripper head PZN160 for gripper jaws with tongue and groove joint. Stroke: 16mm Prehensile power: 6000N Inclusive spring loaded pusher for raw part positioning. Raw part dimension: Max. diameter: 220 mm I.D. clamping Max. diameter: 175 mm O.D. clamping Max. length: 100 mm Max. weight: 10 kg ZWZ SOFT JAW (SBR160) - LONG L One soft jaw (SBR160) for double sided gripper PZN160 with tongue and groove joint. H=160mm L=80mm B=40mm H B

63 EMCO HYPERTURN 65 (DT/TT) Page 63 of 100 R7Y SOFT JAW (SBR160) - SHORT L One soft jaw (SBR160) for double sided gripper PZN160 with tongue and groove joint. H=50mm L=80mm B=40mm H B R7Y JAW MACHINING ATTACHMENT (SBR160) Used to machine the soft jaws ZWZ with tongue and groove joint. R7Y JAW ADAPTOR FOR SERATED JAWS (RÖHM ø200) Necessary when using standard jaws ( or R3Y410 on page 28) with a serration of 1/16 x 90 together with double sided gripper head PZN160. R7Y T-NUT FOR R7Y piece T-nut for R7Y

64 EMCO HYPERTURN 65 (DT/TT) Page 64 of 100 R7Y JAW ADAPTOR FOR SERATED JAWS (RÖHM ø160/ø175) Necessary when using standard jaws ( or R3Y 230 on page 25) with a serration of 1/16 x 90 together with double sided gripper head PZN160. R7Y T-NUT FOR R7Y piece T-nut for R7Y R7Y 830 4x 3-JAW GRIPPER HEAD MT / HT65 Four-faced gripper head PZN100 for gripper jaws with tongue and groove joint. Stroke: 10mm Prehensile power: 1800N Inclusive spring loaded pusher for raw part positioning. Raw part dimension: Max. diameter: 120 mm Max. length: 100 mm Max. weight: 5 kg ZWZ SOFT JAW (SBR100) - LONG L One soft jaw (SBR100) for four-faced gripper head PZN100 with tongue and groove joint. H=100mm L=51mm B=30mm H B

65 EMCO HYPERTURN 65 (DT/TT) Page 65 of 100 R7Y SOFT JAW (SBR100) - SHORT L One soft jaw (SBR100) for four-faced gripper head PZN100 with tongue and groove joint. H=50mm L=51mm B=30mm H B R7Y JAW MACHINING ATTACHMENT (SBR100) Used to machine the soft jaws ZWZ with tongue and groove joint. R7Y JAW ADAPTOR FOR SERATED JAWS (RÖHM ø130) Necessary when using standard jaws ( or ) with a serration of 1/16 x 90 together with four sided gripper head PZN100. R7Y T-NUT FOR R7Y piece T-nut for R7Y SET OF 3 HARD JAWS Set of reversible hard jaws for RÖHM ø130 with a serration of 1/16 x 90

66 EMCO HYPERTURN 65 (DT/TT) Page 66 of SET OF 3 SOFT JAWS Set of soft jaws for for RÖHM ø130 with a serration of 1/16 x 90 R7Y 840 2x 2-JAW GRIPPER HEAD MT / HT65 Double sided gripper head PGN125 to handle shaft type parts using gripper jaws with tongue and groove joint. Stroke: 13mm Prehensile power: 800N Raw part dimension: Max. diameter: 100 mm Max. length: 300 mm Max. weight: 10 kg ZWZ SOFT JAW (SBR125) L One soft jaw (SBR125) for double sided gripper head PGN125 with tongue and groove joint. H=125mm L=60mm B=35mm H B ATTENTION: To ensure a quick and effective order-processing within the customers, our partners and EMCO, every automated project must go thru EMCO s Automation department before order-acceptance. Therefore EMCO has setup a form Catalogue of requirements Special items description (VA ). This form must be filled and forwarded to department TSS. Raw part and finished part drawings including sample parts should be forwarded as well.

67 EMCO HYPERTURN 65 (DT/TT) Page 67 of 100 PACKING FOR GANTRY LOADER ZVZ ZVP ZVP STANDARD PACKING - GANTRY LOADER HT65/MT65 For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover CLIMATE PACKING - GANTRY LOADER HT65/MT65 for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous. WOODENBOX - GANTRY LOADER HT65/MT65 Additional protection for critical transportation. UNLOADING THROUGH THE COUNTER SPINDLE Information PREPARATION TO UNLOAD SHAFTS THROUGH THE COUNTER SPINDLE The standard machine can be modified to enable the unloading of long shafts through the counter spindle. Therefore the solid clamping cylinder and part ejector gets replaced by a through hole clamping cylinder. Max. work piece diameter: ø65mm (ø75)

68 EMCO HYPERTURN 65 (DT/TT) Page 68 of 100 TOOL HOLDERS VDI 30 (NEW) - DIN : W Tool holder package VDI30/RADIAL HT65 DUOTURN or TRIPLETURN Tool holder package consisting of: Stationary tool holder: 3x Face and O.D. Turning holder left (R4Z410W) 3x Face and O.D. Turning holder right (R4Z230W) 1x Face and I.D. Turning holder (R4Z580W) 1x Double Face and O.D. Turning holder (R6Z410W) 1x Cut-off holder M3 - M4 (R4Z451W) 2x I.D. Turning holder left short (R4Z540W) 2x I.D. Turning holder right short (R6Z460W) 3x I.D. Turning holder universal short (R4Z550W) 1x I.D. Turning holder left long (R4Z560W) 1x I.D. Turning holder right long (R4Z510W) 2x I.D. Turning holder universal long (R4Z640W) 5x Collet holder ER32 (442600W) 1x Reduction bushing (ø25mm) (442660W) 1x Reduction bushing (ø20mm) (442650W) 1x Reduction bushing (ø16mm) (442640W) 1x Reduction bushing (ø12mm) (442630W) 1x Reduction bushing (ø10mm) (442620W) Driven tool holder: 2x Drilling/Milling holder straight 90mm (440441W) 2x Angular Drilling/Milling holder left-short (R6Z581W) 2x Angular Drilling/Milling holder right-short (R6Z591W) 1x Double Angular Drilling/Milling holder short (R6Z571W) 1x Set of hand-tools (446305)

69 EMCO HYPERTURN 65 (DT/TT) Page 69 of 100 Turret configuration HYPERTURN 65-TT Turret configuration HYPERTURN 65-DT Attention: Right-hand tool holders, normally used at the counter spindle, can be only used at the main spindle, mounted on the lower turret!

70 EMCO HYPERTURN 65 (DT/TT) Page 70 of 100 TOOL HOLDER FOR O.D. MACHINING VDI30: R4Z 410W Face and O.D. Turning holder - left Single tool holder for machining at the main spindle or between both spindles for shank 20 x 20 mm, Spindle direction M3/M4 - VDI 30 (according to DIN 69880) R4Z 230W Face and O.D. Turning holder - right Single tool holder for machining at the counter spindle or between both spindles for shank 20 x 20 mm, Spindle direction M3/M4 - VDI 30 (according to DIN 69880) R6Z 410W Double Face and O.D. Turning holder Double tool holder for machining on both spindles for shank 20 x 20 mm, Spindle direction M3/M4 - VDI 30 (according to DIN 69880) R4Z 580W Facing and I.D. Turning holder Axial-tool holder for face machining at the main- or counter spindle for shank 20x20 mm, Spindle direction M3/M4 Inclusive EMCO adjustment plate no alignment necessary!! - VDI 30 (according to DIN 69880) W Double facing and O.D. turning holder offset in Y axes (VDI30) 4-fold tool holder for O.D. turning on main or counter spindle; Both spindle directions M3/M4 For square shank tooling 4x 20x20mm VDI 30

71 EMCO HYPERTURN 65 (DT/TT) Page 71 of W Combination Tool holder in Y axis Combination tool holder for I.D. machining and O.D. machining. To be used at the main and counter spindle with internal coolant supply; 2 slots for square shank 20x20mm 1 hole for round shank ø25mm Inclusive EMCO adjustment plate no alignment necessary!! 100mm long - VDI 30 R4Z 490 DISTANCE-PLATES 10 pieces Set of 10 plates to compensate height of 3/4 shanks (0,95mm) R9Z 450 CUT-OFF HOLDER M3/M4 - VDI30/32 MM VDI 30-Single tool holder for cut-off blades with a height of 32 mm. The holder can be used for both spindle directions (M3/M4) and on both spindles. The holder can be rotated due to the VDI30 double sided serration. Y-axis height adjustable! R4Z 451W CUT-OFF HOLDER M3/M4 - VDI30/26 MM VDI 30-Single tool holder for cut-off blades with a height of 26 mm. The holder can be used for both spindle directions (M3/M4) and on both spindles. The holder can be rotated due to the VDI30 double sided serration. Y-axis height adjustable! TOOL HOLDER FOR I.D. TURNING VDI30: R4Z 550W I.D. Turning holder universal - short For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate no alignment necessary!! 100mm long - VDI 30

72 EMCO HYPERTURN 65 (DT/TT) Page 72 of 100 R4Z 640W I.D. Turning holder universal - long For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate no alignment necessary!! 120mm long - VDI 30 R4Z 540W I.D. Turning holder left - short For I.D. machining at the main spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate no alignment necessary!! 100mm long - VDI 30 R4Z 560W I.D. Turning holder left - long For I.D. machining at the main spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate no alignment necessary!! 120mm long - VDI 30 R6Z 460W I.D. Turning holder right - short For I.D. machining at the counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate no alignment necessary!! 100mm long - VDI 30 R4Z 510W I.D. Turning holder right - long For I.D. machining at the counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate no alignment necessary!! 120mm long - VDI W Double I.D. Turning holder - long For I.D. machining at the main and counter spindle with internal coolant supply, Clamping seat diameter ø32mm Inclusive EMCO adjustment plate no alignment necessary!! 120mm long - VDI 30

73 EMCO HYPERTURN 65 (DT/TT) Page 73 of 100 R6Z 370 I.D. TOOL HOLDER EXTRA LONG ø16mm - LEFT for I.D. machining with internal coolantsupply for boring bars ø16mm Inclusive EMCO adjustment plate no alignment necessary!! 135mm long - VDI 30 R6Z 380 I.D. TOOL HOLDER EXTRA LONG ø16mm - RIGHT for I.D. machining with internal coolantsupply for boring bars ø16mm Inclusive EMCO adjustment plate no alignment necessary!! 135mm long - VDI W Multiple I.D. Turning holder in Y axis Multiple tool holder for I.D. machining on the main or counter spindle with internal coolant supply; For shank diameter: 4x ø25mm Inclusive EMCO adjustment plate no alignment necessary!! 120mm long - VDI W Collet holder ER25 Collet holder ø32mm for ER25 collets; Clamping range ø1-16mm W Collet holder ER32 Collet holder ø32mm for ER32 collets; Clamping range ø2-20mm W Reduction bushing ø8mm Reduction bushing ø32mm for boring bars ø8mm.

74 EMCO HYPERTURN 65 (DT/TT) Page 74 of W Reduction bushing ø10mm Reduction bushing ø32mm for boring bars ø10mm W Reduction bushing ø12mm Reduction bushing ø32mm for boring bars ø12mm W Reduction bushing ø16mm Reduction bushing ø32mm for boring bars ø16mm W Reduction bushing ø20mm Reduction bushing ø32mm for boring bars ø20mm W Reduction bushing ø25mm Reduction bushing ø32mm for boring bars ø25mm. R6Z 890 BAR STOP Special made dampened bar stop with a ø25mm shank to be used with an I.D. Tool ø25 holder.

75 EMCO HYPERTURN 65 (DT/TT) Page 75 of 100 DRIVEN TOOL HOLDER VDI30 (DIN5480) W DRILLING/MILLING HOLDER STAIGHT 90 mm For drilling, milling and synchronized tapping at the main or counter spindle, ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, i=1:1, max rpm, 90 mm long, external coolant supply VDI 30 / coupling DIN 5480 R6Z 581W R6Z 591W R6Z 571W WTO: L ANGULAR DRILLING/MILLING HOLDER LEFT/SHORT For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 100 mm center height, VDI 30 / coupling DIN 5480 WTO: L ANGULAR DRILLING/MILLING HOLDER RIGHT/SHORT For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 100 mm center height, VDI 30 / coupling DIN 5480 WTO: R ANGULAR DRILLING/MILLING HOLDER DOUBLE/SHORT For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 100 mm center height, VDI 30 / coupling DIN 5480 WTO:

76 EMCO HYPERTURN 65 (DT/TT) Page 76 of 100 R6Z 811W ANGULAR DRILLING/MILLING HOLDER LEFT/LONG For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 120 mm center height, VDI 30 / coupling DIN 5480 WTO: L R6Z 821W ANGULAR DRILLING/MILLING HOLDER RIGHT/LONG For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 120 mm center height, VDI 30 / coupling DIN 5480 WTO: R R6Z 801W ANGULAR DRILLING/MILLING HOLDER DOUBLE/LONG For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max rpm, external coolant supply, 120 mm center height, VDI 30 / coupling DIN 5480 WTO: W Double milling holder straight offset in Y axes (VDI30) Double milling holder for drilling, milling and synchronized tapping at the main or counter spindle, Inclusive EMCO adjustment plate no alignment necessary!! ER 20 collets, external coolant supply Clamping range ø1-13mm, i=1:1, EK VDI 30

77 EMCO HYPERTURN 65 (DT/TT) Page 77 of 100 TOOL HOLDER SIZE VDI 40 (DIN ) W W Tool holder package VDI40/RADIAL MT65M / HT65PM Tool holder package consisting of: Stationary tool holder: 3x Face and O.D. Turning holder left (442350) 1x Cut-off holder M3 - M4 (R9Z455) 2x I.D. Turning holder, universal (442310) 2x I.D. Turning holder universal left/short (442290) 2x Collet holder ER32 (442320) 1x Set of reduction bushings (ø16/20/25/32mm) W) Driven tool holder: 2x Drilling/Milling holder straight 88mm (442141W) 2x Angular Drilling/Milling holder short/left (442261W) 1x Set of hand-tools (446307) Tool holder package VDI40/RADIAL E65SM / MT65SM / HT65PM Tool holder package consisting of: Stationary tool holder: 3x Double Face and O.D. Turning holder (442340) 1x Cut-off holder M3 - M4 (R9Z455) 2x I.D. Turning holder left / short (442290) 2x I.D. Turning holder right / short (442300) 2x I.D. Turning holder universal (442310) 1x I.D. Turning holder universal / short (442280) 4x Collet holder ER32 (442320) 1x Reduction bushing (ø16/20/25/32mm) (442330W) Driven tool holder: 2x Drilling/Milling holder straight 88mm (442141W) 2x Double Angular Drilling/Milling holder short (442251W) 1x Set of hand-tools (446307) RADIAL- DOUBLE-TOOL HOLDER M3/M4 - VDI40 Double tool holder to work on both spindles, for shank 25x25mm M3/M4 spindle direction, Form D1/D2 -VDI 40 (According to DIN 69880)

78 EMCO HYPERTURN 65 (DT/TT) Page 78 of TOOL HOLER - VDI40 / FORM C2 Single tool holder to work at the main spindle or between spindles, for shank 25x25mm, M4 spindle direction (HT/MT) Form C2 -VDI 40 (According to DIN 69880) TOOL HOLDER - VDI40 / FORM C4 Single tool holder to work at the main spindle or between spindles, for shank 25x25mm, M3 spindle direction (HT/MT) Form C4 -VDI 40 (According to DIN 69880) RADIAL/AXIAL-HOLDER LEFT - VDI40/ FORM B2/C2 Single tool holder for axial grooving tool, shank 25x25mm, M4 spindle direction (HT/MT) Form B2/C2 -VDI 40 (According to DIN 69880) RADIAL/AXIAL-HOLDER RIGHT - VDI40/ FORM B1/C1 Single tool holder for axial grooving tool, shank 25x25mm M4 spindle direction (HT/MT); Form B1/C1 -VDI 40 (According to DIN 69880) S6Z 450 CUT-OFF HOLDER M3-M4 / VDI40 VDI 40-Single tool holder for cut-off blades with a height of 26 mm. The holder can be used for both spindle directions (M3/M4) by changing the set-up

79 EMCO HYPERTURN 65 (DT/TT) Page 79 of DOUBLE I.D. TOOL HOLDER ø40mm - VDI 40 for I.D. machining at main- and counter spindle with internal coolant-supply, Inclusive EMCO adjustment plate no alignment necessary!! 100mm long - VDI I.D. TOOL HOLDER ø40mm LEFT VDI 40 for I.D. machining at the main spindle with internal coolant-supply, Inclusive EMCO adjustment plate no alignment necessary!! 100mm long - VDI I.D. TOOL HOLDER ø40mm RIGHT VDI 40 for I.D. machining at the Counter spindle with internal coolant-supply, Inclusive EMCO adjustment plate no alignment necessary!! 100mm long - VDI I.D. TOOL HOLDER LEFT/RIGHT VDI 40 for I.D. machining at main- or counter spindle with internal coolant-supply and assembled with collet holder ESX 32 (clamping range ø2-20mm) Inclusive EMCO adjustment plate no alignment necessary!! 100mm long - VDI 40

80 EMCO HYPERTURN 65 (DT/TT) Page 80 of COLLET HOLDER ESX 32 Collet holder with clamping nut, internal Stop-screw and 4 fastenings screws. For ESX 32 collets with clamping range ø2-20mm. Used with , , !! SET OF REDUCTION SLEEVES ø40mm 4 different sized reduction sleeves ø16, 20, 25 und 32 mm. Used with , , !!

81 EMCO HYPERTURN 65 (DT/TT) Page 81 of 100 DRIVEN TOOL HOLDERS - VDI40 (DIN5480): W DOUBLE-ANGULAR-DRILLING/MILLING HOLDER - VDI40 For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 32 collets or Quick Flex-Modular system, i=1:1, clamping range ø2-20 mm, max rpm, 85 mm long, external coolant supply, VDI 40 / coupling DIN 5480 WTO: W ANGULAR-DRILLING/MILLING HOLDER LEFT / VDI40 For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 32 collets or Quick Flex-Modular system, i=1:1, clamping range ø2-20 mm, max rpm, 85 mm long, external coolant supply, VDI 40 / coupling DIN 5480 WTO: L W ANGULAR-DRILLING/MILLING HOLDER RIGHT / VDI40 For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 32 collets or Quick Flex-Modular system, i=1:1, clamping range ø2-20 mm, max rpm, 85 mm long, external coolant supply, VDI 40 / coupling DIN 5480 WTO: R W DRILLING/MILLING STRAIGHT/LEFT - VDI 40 For drilling, milling and synchronized tapping. ER 32 collets or Quick Flex- Modular system, clamping range ø2-20 mm, i=1:1, max rpm, 88 mm long, external coolant supply, VDI 40 / coupling DIN 5480 WTO: L

82 EMCO HYPERTURN 65 (DT/TT) Page 82 of QUICKFLEX -STARTERSET ER25 Quickflex starter set size ER25 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; Doppelschlüssel; Clamping wrench ER25; Weldon/Wistle-Notch-adaptor ø16mm; Milling arbor holder Ø16mm; Collet adaptor ER25; QUICKFLEX -STARTERSET ER32 Quickflex starter set size ER32 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; Double wrench; Clamping wrench ER32; Weldon/Wistle-Notch-adaptor ø20mm; Milling arbor holder Ø22mm; Collet adaptor ER32; SET OF SINGLE-HAND-WRENCH Patented Single-hand-wrench size 25 for comfortable clamping and unclamping of Quick Flex-quick-change adaptors. Consisting of two wrenches SET OF SINGLE-HAND-WRENCH Patented Single-hand-wrench size 32 for comfortable clamping and unclamping of Quick Flex-quick-change adaptors. Consisting of two wrenches.

83 EMCO HYPERTURN 65 (DT/TT) Page 83 of 100 ZETA Collet nut and spanner wrench: COLLET NUT ER-25QF-A (WTO) Collet nut ER-25QF-A short with external thread according to DIN6499. The ZETA -Safety clamping system is a safe and trouble-free clamping system developed for machine tools. WTO: ZETA SCREW-ON-ADAPTER ED32/ER25QF (WTO) Screw-on-adapter for ZETA collet nuts ER25. With this hand adapter the collet nut can be easily crews into the holder and fastened hand-tight. WTO: SPANNER WRENCH E 32 ZETA/ER25 Spanner wrench for collet nut ER-25QF-A short. The ZETA -Safety clamping system is a safe and trouble-free clamping system developed for machine tools. WTO: COLLET NUT ER-32QF-A (WTO) Collet nut ER-32QF-A short with external thread according to DIN6499. The ZETA -Safety clamping system is a safe and trouble-free clamping system developed for machine tools. WTO: ZETA SCREW-ON-ADAPTER ED40/ER32QF (WTO) Screw-on-adapter for ZETA collet nuts ER32. With this hand adapter the collet nut can be easily crews into the holder and fastened hand-tight. WTO:

84 EMCO HYPERTURN 65 (DT/TT) Page 84 of SPANNER WRENCH E 40 ZETA/ER32 Spanner wrench for collet nut ER-32QF-A short. The ZETA -Safety clamping system is a safe and trouble-free clamping system developed for machine tools. WTO: BMT-TOOL HOLDER S BMT55P TOOL HOLDER PACKAGE-SAUTER Consisting of: 1x Face and O.D. turning holder - BMT55P (446310S) 2x Doppel Plan-/Längsdrehhalter - BMT55P (446330S) 1x Four-fold O.D. turning tool holder in Y-BMT55P (446340S) 1x Facing and I.D. turning holder - BMT55P (446350S) 2x I.D. turning tool holder ø32 mm - BMT55P (446370S) 1x Reduction bushing ø20mm (442650S) 1x Reduction bushing ø25mm (442660S) 1x Cut-off holder - BMT55P (446360S) 2x Drilling/milling holder - BMT55P / 6000 / ECS (446390S) 2x Angular milling holder - BMT55P / 6000 / ECS (446420S) 1x PRECIFLEX -starter set ER25 (446600S) For ingle BMT55P tool holders please refer to the BMT55P- tool holder specification!

85 EMCO HYPERTURN 65 (DT/TT) Page 85 of 100 MANUALS: HYPERTURN 65-DT (840D-sl/FANUC 31iB) Standard-Languages: One set included please confirm one of the standard languages for free. DE 6654 EN 6654 TA 6654 HT65-DT Instruction Manual / GERMAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / ENGLISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / ITALIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. Additional languages for extra costs: FR 6654 SP 6654 SE 6654 CZ 6654 DK 6654 HT65-DT Instruction Manual / FRENCH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / SPANISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / SCHWEDISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / CZECH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / DANISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

86 EMCO HYPERTURN 65 (DT/TT) Page 86 of 100 NL 6654 FI 6654 HU 6654 PL 6654 PT 6654 RU 6654 TR 6654 CN 6654 HT65-DT Instruction Manual / DUTCH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / FINNISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / HUNGARIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / POLISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / PORTUGUESE Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / RUSSIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / TURKISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-DT Instruction Manual / CHINESE- SIMPLE Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

87 EMCO HYPERTURN 65 (DT/TT) Page 87 of 100 MANUALS: HYPERTURN 65-TT (840D-sl) Standard-Languages: One set included please confirm one of the standard languages for free. DE 6655 EN 6655 TA 6655 HT65-TT Instruction Manual / GERMAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / ENGLISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / ITALIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. Additional languages for extra costs: FR 6655 SP 6655 SE 6655 CZ 6655 DK 6655 HT65-TT Instruction Manual / FRENCH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / SPANISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / SCHWEDISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / CZECH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / DANISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

88 EMCO HYPERTURN 65 (DT/TT) Page 88 of 100 NL 6655 FI 6655 HU 6655 PL 6655 PT 6655 RU 6655 TR 6655 CN 6655 HT65-TT Instruction Manual / DUTCH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / FINNISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / HUNGARIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / POLISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / PORTUGUESE Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / RUSSIAN Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / TURKISH Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons. HT65-TT Instruction Manual / CHINESE- SIMPLE Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

89 EMCO HYPERTURN 65 (DT/TT) Page 89 of 100 ELECTRICAL DOCUMENTATION: INCLUDED IN THE BASIC MACHINE!! PACKING FOR MACHINE: ZVZ ZVP ZVP ZVP ZVP R9T 003 STANDARD PACKING MT / HT65 For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover CLIMATE PACKING MT / HT65 For transportation over-sea. Consisting of: pallet, dehumidifier, aluminiumcover and miscellaneous WOODENBOX MT / HT65 Additional protection for critical transportation CLIMATE PACKING FOR THE CHIP CONVEYOR AND SPINDLE COOLING UNIT OF THE MT / HT65 For transportation over-sea. Consisting of: pallet, dehumidifier, aluminiumcover and miscellaneous WOODENBOX PACKING FOR THE CHIP CONVEYOR AND SPINDLE COOLING UNIT OF THE MT / HT65 Additional protection for critical transportation CRANE TRANSPORT UNIT MT /HT65 Machine lifting frame to be used with a crane. More details to be found in the user manual. The crane rack is only lent for unloading of the machine and must be returned promptly.

90 EMCO HYPERTURN 65 (DT/TT) Page 90 of 100 TECHNICAL DATA FOR HYPERTURN 65 Working range HYPERTURN 65 Swing over bed [mm] ø 660 Swing over cross slide [mm] ø 540 Distance between spindle noses / HT [mm] 1050 Distance between spindle noses / HT [mm] 1300 Max. turning diameter [mm] ø 500 Max. turning length / HT [mm] 800 Max. turning length / HT [mm] 1050 Max. bar work diameter / HT65 [mm] ø 65 Max. bar work diameter / HT65 BigBore [mm] ø 76,2 (3 ) Max. bar work diameter / HT65 SuperBigBore [mm] ø 95 Travel Travel in X1/X2 (Hyperturn 65DT) [mm] 260/210 Travel in X1/X2/X3 (Hyperturn 65TT) [mm] 260/260/210 Travel in Z1/Z2 (Hyperturn 65DT-1000) [mm] 800/800 Travel in Z1/Z2 (Hyperturn 65DT-1300) [mm] 1050/1050 Travel in Z1/Z2/Z3 (Hyperturn 65TT-1300) [mm] 460/460/1050 Travel Z (counter spindle) / HT [mm] 800 Travel Z (counter spindle) / HT [mm] 1050 Travel in Y [mm] 100 (+/-50) Main spindle Spindle nose according to DIN A2-6 Spindle bearing inner diameter [mm] ø 105 Spindle bore diameter [mm] ø 73 Max. power (@100/40% duty cycle) direct-drive-motor [kw] 21/29 Speed range [rpm] Max. torque (100/40% duty cycle) [Nm] 200/250 Max. chuck size [mm] ø 250 Main spindle / BigBore Spindle nose according to DIN A2-8 Spindle bearing inner diameter [mm] ø 130 Spindle bore diameter [mm] ø 86 Max. power (@100/40% duty cycle) direct-drive-motor [kw] 21/29 Speed range [rpm] Max. torque (100/40% duty cycle) [Nm] 200/250 Max. chuck size [mm] ø250 Main spindle / SuperBigBore Spindle nose according to DIN A2-8 Spindle bearing inner diameter [mm] ø 140 Spindle bore diameter [mm] ø 106 Max. power (@100/40% duty cycle) direct-drive-motor [kw] 30 / 37 Speed range [rpm] Max. torque (100/40% duty cycle) [Nm] 290 / 360 Max. chuck size [mm] ø 250

91 EMCO HYPERTURN 65 (DT/TT) Page 91 of 100 Counter spindle (spindle 2) Spindle nose according to DIN A2-6 Spindle bearing inner diameter [mm] ø 105 Spindle bore diameter [mm] ø 73 Max. power duty cycle) direct-drive-motor [kw] 21/29 Speed range [rpm] Max. torque (100/40% duty cycle) [Nm] 200/250 Max. rapid motion speed [m/min] 30 Holding force [N] 9000 Solid clamping cylinder w/ draw-tube f. chuck work [mm] ø 250 Max. chuck size [mm] ø250 C-axes (rotary axes spindle 1 and spindle 2) Resolution [ ] 0,001 Rapid speed [rpm] 1000 Feed drives Rapid traverse speed in X/Z/Y [m/min] 30/30/12 Feed force in X axes [N] 5000 Feed force in Z1/Z2/Z3 axes [N] 8000 Positioning variation Ps in X1 / X2 / X3 (VDI 3441) [µm] 3 / 3 / 3 Positioning variation Ps in Z1 / Z2 / Z3 /Z4 (VDI 3441) [µm] 3,5 / 3,5 / 3,5 Positioning variation Ps in Y1 / Y2 / Y3 (VDI 3441) [µm] 2 / 2 / 2 Tool turrets 1/2/3 (VDI-turret radial style with bi-directional logic) / coupling DIN5480 Quick-change tool shank VDI 30 acc. DIN (VDI40*) 12 Number of driven tool stations 12 Turret indexing time [sec] 0,7 Indexing a radius of 100 mm [mm] ±0,002 a radius of 100 mm [mm] ±0,0008 Max. torque of driven tools [Nm] 25 Max. power of driven tools [kw] 6,7 Speed range [rpm] (4500*) Max. duty cycle for max. speed or max. power [%] 25 Tool turrets 1/2/3 (BMT-turret radial style with bi-directional logic) Numbers of tool stations BMT55P-short 12 Number of driven tool stations 12 Turret indexing time [sec] 0,7 Indexing a radius of 100 mm [mm] ±0,002 a radius of 100 mm [mm] ±0,0008 Max. torque of driven tools [Nm] 30 Max. power of driven tools [kw] 10 Speed range [rpm] Max. duty cycle for max. speed or max. power [%] 100 Hydraulic system Multi-circuit hydraulic system for power chuck Oil tank capacity [l] 22 Max. pressure for work holding [bar] 60 Pneumatic unit Air pressure required [bar] 6 Air volume required [l/min]??? Quality according to DIN ISO Class 4

92 EMCO HYPERTURN 65 (DT/TT) Page 92 of 100 Lubrication system Guide ways and ball screws (featuring oil-save logic) Autom. central oil lubrication Main spindle, counter spindle (free of maintenance) Grease lubrication Coolant system Tank capacity [l] 450 Coolant pressure through the turret [bar] 14 bar Coolant pressure for flushing [bar] 2x 3,7 bar Internal coolant supply Through the turret Oil mist separator Throughput (manufacturer REVEN) mechanical [m 3 /h] 1000 Chip conveyor The Chip conveyor (featuring Coolant-saver logic) is included Output height: 1200mm The Coolant system is integrated into the chip-conveyor Parts catcher (optional) Pneumatically operated [bar] 6 Max. finished part length [mm] 200 Max. finished part diameter [mm] ø 65 (76 / 95) Max. finished part weight [kg] 4,5 Painting Texture Paint Red RAL No Light - Grey RAL No Graphite - Grey RAL No Black RAL No Power supply Voltage [V] 3x400 / PE Max. voltage fluctuations [%] +/-10 Frequency [Hz] 50/60 Connected load value [kva] 50 Preliminary fuse [A gg,gl] 80 Required short circuit power [kva] 2500 Operable temperature range [ C] +10 to +35 Dimensions / weight Spindle height above floor [mm] 1308 Machine total height [mm] 2360 Floor space W D (with chip conveyor) / HT65DT-1000 [mm] 5060 x 2850 Floor space W D (with chip conveyor) / HT65TT-1300 [mm] 5300 x 2850 Total weight of machine / HT65DT-1000 [kg] approx Total weight of machine / HT65TT-1300 [kg] approx Sound intensity level Average sound emission level [db(a)] 76 According to the following conditions: Measuring method: enveloping surface according to DIN Measured point: 1m distance and 1,6 m above the floor Operating mode: max. spindle speed w/ no load

93 EMCO HYPERTURN 65 (DT/TT) Page 93 of 100 CONTROL DESCRIPTION: 840D Solution Line CNC control / drives N Li D Highlights Data in/out Programming Display CNC user memory S P 840D SolutionLine, Sinamics S120 Machine tool control with high sophisticated technology functions using digital drives for standard and complex machining, such as turning, milling, drilling, rigid tapping, polygon turning,... High dynamical and precise digital drives (SINAMICS S120) offer functions such as: Spindles with C-axis functionality Synchronous spindles Exact Stop and retract function High-speed process signals... Modern, colorful and clear user surface Technology overlapping programming (turning, milling, drilling, tapping,...) Contextual help function and support 3D Graphics and 3D simulation Animated support graphics Simple programming via NC Programmer Calculator function Program preview, USB-port, etc. Via CNC full keyboard at the operator panel, USB-PORT and Ethernet. -Text editor with edit functions (select, copy, delete) or according to DIN including CNC high level language. -Standard cycles, supported by graphics, are used for repeating machining operations. Parameters can be filled out fully conversational. operator panel incl. 15 TFT- colour monitor Min. 3 MByte Program storage Sub-program Math. calculation functions System of units Work piece / part program / sub program directories with alpha-numeric character (max. 24) are used for user friendly and transparent handling. maximum 11- Subroutine levels, +,-,,, cos, sin, tan, e-function, In, =, >,<,, etc. Metric or inch (reversible) Smallest increment unit 0,001mm (0,00001inch) or 0,001 Input dimension incremental or absolute dimension Feedrate One to one in mm/rev or mm/min Override Spindle override: 50% to 120% Feed override: 0% to 120% Rapid override: 0% to 120% Feedrate range 0,001mm/rev to rapid traverse rate Threading operation Longitudinal, transversal or tapered with constant or linear in/decreasing lead, single or multiple threads with angular approach or run-out path. Synchronous tapping Taps can be machined with any spindle without compensation holder. Speed and feedrate is fully synchronised.

94 EMCO HYPERTURN 65 (DT/TT) Page 94 of 100 Polygonal turning Due to the synchronisation of the main spindle with the driven tool spindle, the machine is capable to machine flats (square, hexagon,...) on the workpiece very efficient. Work shift Adjustable or programmable via FRAMES (TRANS,ROT, MIRROR,SCALE) C-axis Resolution 0,001 Spindle speed Input in rpm or V-const. m/min Spindle speed limitation Adjustable or programmable Coordinate system Cartesian or polar coordinates and cylinder-coordinates Tool data Tool offset selection via T- and D-number (PowerMill: Random access tool management for the tool changer, tool life management,... ) Cutter radius compensation Programmable via G40,G41,G42 Real-time clock Time is still set after the machines is switched off. Machining time The time between cycle start and end of program (M30) is shown on the control. Machining segments can be timed individually. Limit stop switch 2 Software limit switches on any axis Work area limitation Adjustable for the operator Spindle pitch compensation Available for any axes Back-Lash compensation Available for any axes Cylinder interpolation Simplified due to TRACYL (X/Y/Z) Face side interpolation Simplified due to TRANSMIT function - (X/Y/Z)) Helical interpolation Enables internal and external thread milling. Program simulation Tool path simulation and 3D rendering of finished part Block search Dryrun Access protection Back-ground editing Machining from external Diagnose function Program coordination Operating modes Control language Program number, line number and target position can be searched. Used to test the program without spindle rotation and coolant. The feed override controls any axis movement. Several programs, tool data, work shifts, etc. can be locked via a key switch. Programs can be written and edited while the machine is in production. Programs can be loaded and executed via a network or USB- Port. Continuous condition monitoring due to the integrated diagnose system. Alarms are display in plain text format. Programs can be synchronized by using WAITMARKS. JOG AUTOMATIC MDA Manual Data Automatic REPOS REFERENCE Language reversible (German or. English) German English French Italian Spanish

95 EMCO HYPERTURN 65 (DT/TT) Page 95 of 100 ProgramGuide Contour processor Free contour programming; An integrated contour calculator calculates any missing parameter for you, provided that they can be computed from other parameters. You can chain a maximum of 50 contour elements. Contour transition elements radius and chamfer are also provided to help you chain contour elements. The programmed contours are transferred to the edited parts program. Machining cycles Stock removal cycle With the Stock removal cycle, a contour programmed in a subroutine can be produced from a blank by means of paraxial stock removal. The contour can include relief-cut elements. The technology (roughing/finishing/complete machining) is selectable. The cycle can be called from any collision-free position. Grooving cycle The grooving cycle allows symmetrical and asymmetrical recesses to be produced for longitudinal and facing operations on any straight contour elements. Outside and inside recesses can be made. Also the groove cutting method is supported. Undercut cycle With this cycle, undercuts to DIN509 of forms E and F can be produced with usual loading for a finished part diameter > 3mm. Thread cutting cycle With the Thread cutting cycle you can machine cylindrical and tapered outside and inside threads with constant lead in longitudinal or face machining. Both single threads and multiple threads can be cut. In multiple thread cutting, the threads are cut one after the other. In-feed is automatic. You can select either constant in-feed per cut or constant cross-section of cut. A right-hand thread is determined be the spindle direction. Feedrate and spindle override both have no effect in thread travel blocks.

96 EMCO HYPERTURN 65 (DT/TT) Page 96 of 100 Drilling cycle The tool drills at the programmed spindle speed and feedrate to the programmed final drilling depth. Deep hole drilling is performed with a depth in-feed of a maximum definable depth executed several times, increasing gradually until the final drilling depth is reached. The drill can either be retracted to the reference plane+safety distance after every infeed depth for swarf removal or retracted in each case by 1mm for chip breaking. Rigid tapping The tool drills at a programmed spindle speed and feedrate to the programmed thread depth. With this CYCLE84 you can perform rigid tapping operations. No special holder with an integrated length compensation is needed. Bohr-Gewinde Fräszyklus Mit einem Bohr-Gewindefräser wird die Kern-Bohrung gebohrt und anschließend das Gewinde gefräst. Milling cycles A wide range of milling cycles can be used for milling operations. This ensure easy programming at the machine and a quick set-up for the production. Engraving cycle Makes engraving of letters and numbers on the work piece easy. Via parameter it is possible to mark or engrave serial numbers, dates or clock time on to the pork piece. 3D SIMULATIONS Raw part contour (cylinder, hollow cylinder) Machining in real-time or fast forward mode Top-view or side-view Displayed in variable zoom (zoom-in or zoom-out) Option: Monitoring (simulation while the machine is machining)

97 EMCO HYPERTURN 65 (DT/TT) Page 97 of 100 CONTROL DESCRIPTION: FANUC 31i-B CNC control / drives Fanuc 31i-B CNC control Continuous-path control with high sophisticated technology functions using digital drives for standard and complex machining, such as turning, milling, drilling, rigid tapping, polygon turning,... High dynamical and precise digital drives ( i-serie) offer functions such as: Spindles with C-axis functionality Synchronous spindles Exact Stop and retract function High-speed process signals... Interpolation Linear interpolation (G00, G01) Multi-quadrant circular interpolation (G02,G03) Thread functions Constant lead threading (G33) Multiple thread cutting (G33) Continuous thread cutting(g33) Thread cutting retract Feed functions Feed mode in increments per minute (G94) Feed mode in increments per revolution (G95) Dwell (G04) Reference function Reference position return (G28,G30, G53) Coordinate system Local workpiece coordinate system (G52) Workpiece coordinate system (G53-G59) Workpiece coordinate system preset (G92) Coordinate system (work shift) Values of coordinate and Absolute programming (G90) dimensions Incremental programming (G91) Inch (G21) or metric (G20) mode Decimal point programming Diameter programming in X Spindle functions C-axis contour control (angular programming) Constant surface speed control (G96) Direct spindle speed (G95) Spindle orientation Tool functions Tool wear and geometry corrector Tool nose radius compensation (G40, G41, G42) Tool offset pairs 64 Auxiliary functions Standard M-functions Number of miscellaneous M-codes 4 pairs Macro Macro B parametric programming

98 EMCO HYPERTURN 65 (DT/TT) Page 98 of 100 Program creation and edition Part program directory (number and name) Sub-programs Program block search Extended part program editing function Background editing Registered program 1000 Part program storage 2 MB Canned cycles External / internal roughing cycle (G77) Thread cutting cycle (G78) Facing cycle (G79) Canned cycle for drilling (G80, G83, G85) Rigid tapping cycle (M29+G84) Daten Ein/Ausgabe Schlüsselschalter für Datenschutz PCMCIA Interface (zusätzlicher Speicherplatz für Programmdaten) Serielle Schnittstelle RS232 (einstellbar) Display FANUC TFT colour display 15 Displayed data Axes positioning Spindle speed Feedrate display Programmed codes display (T,S,M,F) Modale G codes Parts counter Run hour display Clock Input increments 0,001mm (0,00001inch) or 0,001 Override Spindle speed : 50% to 120% Feed rate: 0% to 120% Rapid speed: 0% to 120% Feedrate range 0,001mm/rev to rapid traverse rate Manual operations Electronic handwheel (MPG) optional Manual continuous feed - JOG Feedrate override Spindle override Execution operations Manual Data Input operation MDI Automatic Single block Program stop (M00) Optional program stop (M01) Block delete - SKIP Program restart DRY RUN Alarm and diagnostic functions Emergency functions Alarm messages Alarm history display Operation history display Maintenance history display Help screen Diagnostic screen

99 EMCO HYPERTURN 65 (DT/TT) Page 99 of 100 Polygonal turning Limit stop switch Work area limitation Spindle pitch compensation Back-Lash compensation Control language MANUAL GUIDE i Due to the synchronisation of the main spindle with the driven tool spindle, the machine is capable to machine flats (square, hexagon,...) on the workpiece very efficient. Software limit switches on any linear axis Adjustable for the operator Available for any linear axes Available for any linear axes Language reversible (German or. English) German English Italian MANUAL GUIDE i is the operation guidance to support an operator on many situations such as creating a part program, checking by machining simulation, set-up and actual machining. These operations can be done on the only one screen. ISO code form is adopted as the part program format, it is widely used on many CNC machine tools, furthermore, machining cycles, which can realize complicated machining motions by simple programming, are provided. Stock removal cycle With the Stock removal cycle, a contour programmed can be produced from a blank by means of paraxial stock removal. The contour can include relief-cut elements. The technology (roughing/finishing/complete machining) is selectable. The cycle can be called from any collision-free position. Thread cutting cycle With the Thread cutting cycle you can machine cylindrical and tapered outside and inside threads with constant lead in longitudinal or face machining. Both single threads and multiple threads can be cut. In multiple thread cutting, the threads are cut one after the other. Infeed is automatic. You can select either constant infeed per cut or constant cross-section of cut. A right-hand thread is determined be the spindle direction. Feedrate and spindle override both have no effect in thread travel blocks. Grooving cycle The grooving cycle allows symmetrical recesses to be produced for longitudinal and facing operations on any straight contour elements. Outside and inside recesses can be made.

100 EMCO HYPERTURN 65 (DT/TT) Page 100 of 100 Drilling cycle The tool drills at the programmed spindle speed and feedrate to the programmed final drilling depth. Deep hole drilling is performed with a depth infeed of a maximum definable depth executed several times, increasing gradually until the final drilling depth is reached. The drill can either be retracted to the reference plane+safety distance after every infeed depth for swarf removal or retracted in each case by 1mm for chip breaking. Rigid tapping The tool drills at a programmed spindle speed and feedrate to the programmed thread depth. With this CYCLE84 you can perform rigid tapping operations. No special holder with an integrated length compensation is needed. Reaming cycle This cycle can be used to ream axial or radial holes. Milling cycles A wide range of milling cycles can be used for milling operations. This ensure easy programming at the machine and a quick set-up for the production. Graphical simulation Fast and realistic simulation incl. Animation. Raw part and machining process is shown in 3D graphics. TECHNISCHE ÄNDERUNGEN VORBEHALTEN!