Regency Railings Forged Panels

Transcription

1 HNRIL MOULINGS LUSTRS PIKTS POWR OT FORG The Regency Railings line of forged iron panels is unique and versatile. When combined with Wagner alusters and Handrails, designs can be created from stock components to rival many custom installations. Regency Railings Prefabricated aluster System takes you beyond the barriers of traditional ornamental ironwork into a world of freedom where intense labor and prohibitive costs are concerns of the past. Regency Railings alusters are designed for installation on both level railings and virtually any staircase regardless of radius or slope and conform to most building codes. When properly assembled, all designs will comply with codes requiring that a 4" sphere not pass through any opening. Regency Railings is the only forged product line that provides variations on each particular design. In addition to Flat Railing Panels for balconies or guards, each design series Tuscany, Regency, ordeaux, Seville and Rebecca has components for use on stairs or curved railings. For further flexibility, panels from one design series may be used with another series. Try combining Tuscany Panels with ordeaux Panels for a new look. Please select carefully, since panels within a design group may be very similar. Take special care when selecting curved pieces to make sure that you are ordering the proper direction. drawings may be downloaded from our web site Regency_Railing.aspx to simplify your planning process. Panels supplied with a flat black primer. See photo for typical surface finish. Regency Railings Panels and alusters cannot be sandblasted. ll designs are copyright Regency Railings. US Utility Patent #5,820, and 6,059,269 and anada Patent # Please review our quality expectations statement on page 26. Rebecca STINGS RGNY ordeaux Regency 28 Wagner / raun FX:

2 Measurements are approximate. Please select carefully, since panels within a design group may be very similar. Panels supplied with a flat black primer. See photo for typical surface finish. Tuscany Series US Utility Patent #5,820, and 6,059,269 anada Patent # HNRIL MOULINGS LUSTRS PIKTS 38" 38" 30 3 /4 " 32 3 /4 " 34 /2 " POWR OT RR0 RR02 RR03 RR0 RR02 RR03 RR0 RR02 RR03 RR0 RR02 RR03 RR0 RR02 RR03 FORG Regency Railings panels and balusters cannot be sandblasted. RGNY R = 4 /2 " R = 4 /2 " RR0TL RR0TR 38" drawings and assembly details may be downloaded at RR0T urved panels to the left are made from this panel. alcony Rail: 33" baluster space and 4" closed vertical stringer. 40 ngle: 30" baluster space T Typical Surface Finish TUSNY Produced from 2" square bar. omply with codes requiring that a 4" sphere not pass through any openings. Level or alcony Railings Use Series or panels. For 20 to 36 Slopes Use Series or panels individually or alternating. For 25 to 48 Slopes Use Series panels. For 35 to 48 Slopes Use Series or panels individually or alternating. urved Railings urved panels are suitable for use on radii ranging from 2'-6" to 20'-0". STINGS Wagner / raun FX:

3 HNRIL MOULINGS LUSTRS PIKTS POWR OT FORG RGNY Regency Series US Utility Patent #5,820, and 6,059,269 anada Patent # sq. bar 2" RR20 RR202 RR203 " 29" sq. bar /4" RR20 RR202 RR203 " 5" 27 Measurements are approximate. Please select carefully, since panels within a design group may be very similar. Panels supplied with a flat black primer. See photo for typical surface finish. sq. bar 5 8 5" " 6 /4" 5 RR20 RR20 RR202 RR203 sq. bar 3 /8" x " " 30 ngle: 30 2" baluster space and 4" closed vertical stringer. RR20 " 7" 6 /4" 7" 5" " RR20F Regency Railings panels and balusters cannot be sandblasted. STINGS F alcony Rail: 30 2" baluster space T " " flat and 2" square bar. 3 4" " flat and 2" square bar. R = 4 /2 " R = 4 /2 " urved panels to the left are made from this panel. RR20TL RR20TR 8" RGNY Produced from 3 8" " bar, except as noted. omply with codes requiring that a 4" sphere not pass through any openings. Level or alcony Railings Use Series, and F panels. For ll Slopes up to 48 Use Series,, and panels. urved Railings urved panels are suitable for use on radii ranging from 2'-6" to 20'-0". Wagner / raun FX:

4 drawings and assembly details may be downloaded at Please review our quality expectations statement on page 26. ordeaux Series US Utility Patent #5,820, and 6,059,269 anada Patent # HNRIL MOULINGS 35 " LUSTRS PIKTS 30 " 3" 28 " 33" 28 " POWR OT 2 /2 " RR30 RR302 RR303 /4 " RR30 RR302 RR303 9 /2 " RR30 RR302 RR /8 " RR30 9 /2 " RR30 RR302 RR /8 " RR30F FORG RGNY R = 4 /2 " RR30TL R = 4 /2 " RR30TR 6mm square bar with 30mm square tube. F F F alcony Rail: 35" baluster space 30 ngle: 30" baluster space omply with codes requiring that a 4" sphere not pass through any openings. 45 ngle: 30 2" baluster space ORUX Produced from 4mm square bar, except as noted. Level or alcony Railings Use Series or F panels. For ll Slopes up to 40 Use Series, and panels. For ll Slopes over 40 Use Series, and panels. urved Railings urved panels are suitable for use on radii ranging from 2'-6" to 20'-0". Wagner / raun FX: T Typical Surface Finish STINGS

5 HNRIL MOULINGS Seville Series US Utility Patent #5,820, and 6,059,269 anada Patent # Measurements are approximate. Please select carefully, since panels within a design group may be very similar. " POWR OT FORG 34" 6" 28" 47" 8" 47" LUSTRS PIKTS 30" 6" 0 RR40 RR402 RR403 RR40 RR402 RR403 5" RR40 5" RR40 RGNY Panels are supplied with a flat black primer and need to be properly finished before installation. STINGS alcony Rail: 34" baluster space 30 ngle: 30" baluster space SVILL Produced from 2" square bar. omply with codes requiring that a 4" sphere not pass through any openings. Level or alcony Railings - Use Series, or panels. For up to 48 Slopes - Use Series, or panels. urved Railings urved panels are suitable for use on radii ranging from 2'-6" to 20'-0". 32 Wagner / raun FX:

6 drawings and assembly details may be downloaded at Please review our quality expectations statement on page 26. Panels are supplied with a flat black primer and need to be properly finished before installation. omply with codes requiring that a 4" sphere not pass through any openings. 3 /4 " 6mm 3 /4 " 6mm 3 /4 " 6mm Rebecca Series US Utility Patent #5,820, and 6,059,269 Terminal 3 4" round bar with " round tube. urved panels are formed from flat panel shown. anada Patent # HNRIL MOULINGS LUSTRS PIKTS 36 /2 " 44" 29 3 /4 " 5" 29 3 /4 " 59" 37 3 /4 " 48 /2 " POWR OT 4 /2 " FORG 4 /2 " RR50 RR502 RR503 4 /2 " RR50 RR502 RR503 4 /2 " RR50 RR502 RR503 R = 4 /2 " RR50TL R = 4 /2 " RR50TR RGNY Shown with F643. For other Forged alusters, refer to page 24. Regency Railings panels and balusters cannot be sandblasted. STINGS 35 ngle: 30" baluster space 40 ngle: 30 2" baluster space alcony Rail (Series Panels): 36 2" baluster space and 4" closed vertical stringer. R Produced from 6mm round bar, except as noted. Level or alcony Railings Use Series panel. For 25 to 39 Slopes - Use Series panel. For 40 to 52 Slopes - Use Series panel. urved Railings urved panels are suitable for use on radii ranging from 2'-6" to 20'-0". Wagner / raun FX:

7 HNRIL MOULINGS Firenza Series US Utility Patent #5,820, and 6,059,269 anada Patent # " x 4mm Flat ar 8" 8" Measurements are approximate. Please select carefully, since panels within a design group may be very similar. Panels supplied with a flat black primer. See photo on page 29 for typical surface finish. LUSTRS PIKTS x 8mm Flat ar POWR OT 48" 48" 48" 4" 8" 4" 28" FORG 48" 4mm RR90 4mm RR90F RGNY STINGS RR90 4mm x 4mm 6 7 /6" RR90 4mm Panels are supplied with a flat black primer and need to be properly finished before installation. Regency Railings panels and balusters cannot be sandblasted. 6 7 /6" 4mm RR90 F F alcony: " baluster space. RR90 alcony: 35" baluster space. F F 4mm x 4mm Flat ar 30 ngle: 33" baluster space and 2" vertical stringer. 4mm 34 RR90 4mm RR90 Firenza Produced from steel tube or bar sizes as noted. Level or alcony Railings Use Series,,, or F panels. For ll Slopes up to 40 Use Series,,, or F panels. For ll Slopes over 40 Use Series,,, or F panels. 45 ngle: " baluster space and 2" vertical stringer. Wagner / raun FX:

8 ll Regency Railings designs require a specific baluster space for staircases and straight railings. The most common baluster space required is 30-3" for the staircase and 32-36" for level railings. lways check your specific application in the line drawings to determine the correct baluster space before you begin. Please visit Regency_Railing.aspx to view these drawings before you begin. efore you begin the installation of the decorative iron panels, the following tools should be available: small sledge hammer, clamp, strap clamps, vice grips, gloves, square mortise, saw with metal cutting blade, welder (a wire welder will lessen cleanup), grinder and epoxy adhesive. Please check your order to ensure you have all the parts needed to complete the installation. Remember: lways wear proper safety equipment when cutting or welding. LOS STRINGR INSTLLTION. onstruct the knee wall in accordance with the trim specifications. In most installations the top cap should be a maximum of 4" vertical from the front edge of step or 4" above landing, however, 3 3 4" is preferred to allow for any variance that might occur. lways check your specific application in the line drawings to determine the correct maximum height. 2. The knee wall/stringer must be secure! This wall will be the base for the balustrade system. 3. lways begin the layout from the bottom of the stairs and work toward the top. 4. The first piece of the system will be either a plain vertical bar inserted into the stringer at 8" or 4" from the plumb edge of the knee wall for installations like Tuscany and Regency or the vertical bar will be attached to the decorative panel for installations like Victoria. 5. etermine the center measurement by plumbing up center marks equal to the width of the individual panels or multiple piece panel design this measurement can be found in the line drawings for your particular application on the outside of the skirt board. Measure the distance up the rake to determine the center measurement. 6. Lay out your center marks on the top of the knee wall. If a newel post is required at a landing, lay it out at this time also. 7. Let any partial panel that might be needed come into the newel. 8. Layout of a landing or any level railing should always be from the center out toward the edges. This allows for equal cuts on both ends should the landing or level railing not require full panels. If the run is longer than 0' (or other local code) and a newel is required for strength, lay out the panels to center on that newel. plain 2" 2" square metal tube can be used as the newel or use alternative per specifications. Occasionally, on longer landings, you may be required to add strength to the newel. One way the additional strength can be attained is by cutting a piece of metal to resemble an airplane tail with a small base. The base will attach to the knee wall and the tail is welded to the metal newel. 9. ut and lay out the wooden handrail as well and lay it on top of the knee wall. Transfer your marks from the knee wall to the handrail. Make sure the center marks are as accurate as possible because in several designs, all panels will weld together later during installation and must pull together properly. 0. ccuracy of the above step can be checked with one panel and one piece of the vertical bar by temporarily clamping the bar and panel together and then plumbing it on the center marks.. fter transferring your marks onto the handrail, drill the correct size holes into the knee wall and into the handrail. Most designs will require that you chisel the holes square in both the knee wall and handrail. 2. heck for fit. Using a 6" long piece of the vertical bar, place it into all holes. While the holes in the knee wall should remain extremely tight, the holes in the handrail should allow the bar to slide in easily. You should also check the angle with a pitch block. 3. egin preparing the decorative ironwork at this time. 4. Now is the time to begin cutting the metal verticals attached to each decorative iron panel. lways allow for a minimum of 2" of the vertical bar to be inserted into the knee wall and " to be inserted into the wooden handrail. This should be just a straight cut. Grind all cut ends to allow for a smoother entry into the holes. 5. rrange the decorative iron panels per layout chosen by client on the floor or other work area to ensure the correct design. Remember, start at the bottom of the staircase with the vertical and work toward the top of the staircase. Now you are ready to begin the installation! 6. pply a small amount of epoxy adhesive into each hole before inserting the vertical or decorative panel. e certain to check each panel for any slight alignment or adjustments at this time. ontinue this same procedure until you have installed all full panels. ny partial panel that might be needed will be dealt with later. IMPORTNT: Never weld the decorative iron panels together before the handrail is fitted. 7. fter all decorative iron panels are in place, begin fitting the wooden handrail on top of the decorative ironwork. 8. If you are installing Tuscany once proper fit of the handrail is achieved pulling rail with strap clamps to attain fit might be needed to plumb to newel or wall. Proceed by beginning your welding at all points where the panels touch. This does not necessarily have to be a strength weld. It is needed mostly to tie the panels together for that true custom look. 9. When reaching the top of the staircase or ending into a wall and a partial panel was needed, now is the time to cut and install these partial panels. fter cutting and welding any partial panel, please be certain to ensure that the partial panel will still pass the 4" code. Some additional pieces may need to be taken from your discarded cuts. 20. fter all welds are completed, be sure to grind each weld smooth and prime paint all welds to prevent rusting. ongratulations!! You are now finished installing a Regency Railings prefabricated ornamental iron balustrade system. OPN STRINGR INSTLLTION. The baluster space requirements for installation on an open stringer are exactly the same as the closed stringer. gain, the most common baluster space is 30-3" for staircases and 32-36" for level railings. However, you must check your specific application in the line drawings because some designs will vary when changing the degree of inclination. 2. s with any custom fabrication, a top and bottom channel or flat metal frame must be constructed and the Regency Railings panels will be inserted and welded between this framework. Regency Railings products are not designed to be inserted directly into the stair treads. 3. Please follow the layout procedure as described in the closed stringer application. The layout is exactly the same. IMPORTNT: The base of installation channel or flat metal on an open stringer usually starts approximately 3" lower than that of a closed stringer application. Therefore, you may be required to add an additional height above or below your original framework to pass the minimum handrail height requirements in your area. This is especially true if you are using a typical iron or bronze handrail. If you will allow for a second framework channel with a height of 3 2" during the construction of this additional space, it can be filled with a coordinating scrollwork designed to enhance the Regency Railings open stringer application or it can be left empty and still pass the 4" sphere code requirement. HNRIL MOULINGS LUSTRS PIKTS POWR OT FORG RGNY STINGS Wagner / raun FX: