Version 1.1 BUSSY BUNK BED MK 2.

Transcription

1 Version. BUSSY BUNK BED MK 2

2 HELPFUL BUNK BED SAFETY TIPS Bunk beds should be checked periodically to ensure that the guardrail,ladder and other components are secure and in the correct position and all connectors are tight. We recommend that children under the age of nine (9) do not use the upper bunk. Children should be discouraged from playing on the bunk bed. No more than one person should use the upper bunk at any time (unless otherwise stated). Bunk beds should be placed a minimum of 2 metres away from any ceiling fans to prevent any injury to the upper bunk occupant. Enjoy Your purchase from Australia s Best Value Furniture Store PAGE 2

3 Read through the instructions carefully before you begin. Make sure you have all the required tools. Never use power tools unless instructed. Identify and lay out all of the components Unless instructed, t do not t fully f tighten screws before you begin assembly. until the item is fully assembled.! Never use power tools unless specifically instructed. They can damage your components or hardware if used incorrectly.! The most common mistakes made during assembly are using the wrong hardware or getting components back to front.! Always use a soft surface (such as carpet or cardboard) when assembling your product to avoid scratching or damaging the surface of the product.! Bulky items such as wardrobes and bunk beds should be assembled in the room they will be used in as they may not fit through a door once assembled.! Never use any glue until you are certain that the parts belong together.! Periodically check and re-tighten all fasteners. Check the product care label or website for product care instructions.! If you are having any difficulties assembling your product, missing any hardware or components please visit our website Help Centre for further assistance. PAGE 3

4 to assemble the product P33 P0 P32 DO NOT USE Other tools you need Flat head P32 P36 P3 P36 P36 P36 P37 9x 3 P30 P35 P33 P0 P39 x 4 View Outside P P8 P7 4 P38 P0 P8 P38 P 8 P5 7 8 P38 P P5 5 P9 P4 P4 P3 x 4 P7 P6 P5 P6 P9 P0 3 P4 x 4 6 P x 4 Parts list Box :,P3,P4,P5,P7,P8,P9,P8,7,P38,P39,P40,P4,P42 Box 2:P0,P32,,P36,P37 Box 3:P,,P3,P4,P5,P6,P7,P9,2,3,4,5,6,8,9,P33,P35 Box 4:P6,P0,P,0,,P30,P3 P3 P40 P42 8 x Cam Bolts Ø5 x 45 mm (H) 8 x Cam Nuts Ø4.5 x.9 mm (H2) 75 x Large Bolts () 67 x Barrel Nuts Ø9.5 x mm () 4 x Medium Bolts Ø6 x 30 mm (H5) 30 x Small Bolts Ø6 x 20 mm (H6) 2 x Large Dowels Ø8 x 30 mm () 28 x Medium Dowels Ø8 x 20 mm (H8) 2 x Small Dowels Ø6 x 30 mm (H9) 42 x Large Screws Ø4 x 25 mm (H0) 4 x Small Screws Ø4 x 20 mm (H) 4 x Bolts (H2) PAGE 4

5 PAGE 5 QTY SHAPE ITEM NO. CARTON NO. P3 P4 P5 P7 P8 P9 P8 7 P38 P39 P40 P4 P42 P0 P32 P36 P37 P /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 2/4 2/4 2/4 2/4 2/4 3/4 3/4 QTY SHAPE ITEM NO. CARTON NO. P4 P5 P6 P7 P P33 P35 P6 P0 P 0 P P3 8 3/4 P3 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 4/4 4/4 4/4 4/4 4/4 4/4 4/4 Step - Unpack cartons,identify and layout each item below.

6 Step 2 P3 - Lay Panels ()+(P3) flat as shown. PAGE 6

7 Step 3 2 x Medium Dowels Ø8 x 20 mm (H8) 20 x Large Screws Ø4 x 25 mm (H0) P4 P5 P4 H0 P4 H8 P5 H0 P4 H8 P3 - Insert 2 x Medium Dowels (H8) into Panels ()&(P3). - Attach and fix Panels (P4)&(P5) to Panels ()&(P3) using 20 x Large Screws (H0) as shown. PAGE 7

8 Step 4 4 x Cam Bolts Ø5 x 45 mm (H) 20 x Large Dowels Ø8 x 30 mm () H H P3 H H P3 P3 - Screw 4 x Cam Bolts (H to Panels () & (P3). - Insert 20 x Large Dowels () into Panels ()&(P3). PAGE 8

9 Step 5 4 x Small Bolts Ø6 x 20 mm (H6) 4 x Medium Dowels Ø8 x 20 mm (H8) P H8 H6 P H8 P3 H6 - Insert 4 x Medium Dowels (H8) into Panels (P). - Screw 4 x Small Bolts (H6) to fix Panels (P) to Panel (P3). Step 6 P 4 x Small Bolts Ø6 x 20 mm (H6) 4 x Medium Dowels Ø8 x 20 mm (H8) H8 H6 P H8 H6 - Insert 4 x Medium Dowels (H8) into Panels (P). - Screw 4 x Small Bolts (H6) to fix Panels (P) to Panel (). PAGE 9

10 Step 7 H2 P0 4 x Cam Bolts Ø5 x 45 mm (H) 4 x Cam Nuts Ø4.5 x.9 mm (H2) P9 H2 P0 P8 This is how a cam nut works... Step 8 The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt. - Screw 4 x Cam Bolts (H) to Panels (P8) & (P9). - Attach Panels (P0) to Panels (P8) & (P9) as shown. - Insert 4 x Cam Nuts (H2) into Panels (P0) make sure the arrow is pointing to the hole. -Turn the Cam Nuts (H2) 90 clockwise to tighten. 2 x Small Bolts Ø6 x 20 mm (H6) P7 P6 H6 - Screw Panel (P6) to Panel (P7) with 2 x Small Bolts(H6). PAGE 0

11 Step 9 2 x Large Bolts () 2 x Barrel Nuts Ø9.5 x mm () P6 Flat head P6 -Attach Panel (P6) to Panel (). -Insert 2 x Barrel Nuts () into Panel (P6). - Screw 2 x Large Bolts () through Panel () into Barrel Nuts (). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Hold Panel (P6) to avoid them from falling to damage the parts or structure until the end of Step 3. Step 0 This is how a cam nut works... The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt. x Cam Nuts Ø4.5 x.9 mm (H2) P9 P0 H - Attach Panels (P9),(P0) to Panel (). - Insert x Cam Nut (H2) into Panel (P0) P0 make sure the arrow is pointing to the hole. - Turn the Cam Nut(H2) 90 H2 clockwise to tighten. - Remark: Hold Panels (P9)& (P0) to avoid them from falling to damage the parts or structure until the end of Step 3. PAGE

12 Step 2 x Large Bolts () 2 x Barrel Nuts Ø9.5 x mm () P Flat head P - Attach Panel (P) to Panel (). - Insert 2 x Barrel Nuts () into Panel (P). - Screw 2 x Large Bolts () through Panel () into Barrel Nuts () - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Hold Panel(P) to avoid them from falling to damage the parts or structure until the end of Step 3. Step 2 x Cam Nuts Ø4.5 x.9 mm (H2) This is how a cam nut works... The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt. P0 P8 H P8 -Attach Panels (P8),(P0) to Panel (). -Insert x Cam Nut (H2) into Panel (P0) make sure the arrow is pointing to the hole. -Turn the Cam Nut(H2) 90 clockwise to tighten. -Remark:Hold Panels (P8)&(P0) to avoid them from falling to damage the parts or structure until the end of Step 3. H2 P0 PAGE 2

13 Step 3 4 x Large Bolts () 4 x Barrel Nuts Ø9.5 x mm () This is how a cam nut works... The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt. 2 x Cam Nuts Ø4.5 x.9 mm (H2) Flat head P P8 P0 P9 P6 P3 P0 P P6 H2 P0 P3 P0 P3 H2 - Attach Panels (P8),(P0),(P) to Panel (P3) as shown. - Attach Panels (P6),(P9),(P0) to Panel (P3) as shown. - Insert 2 x Cam Nuts (H2) into Panels (P0) make sure the arrow is pointing to the hole, turn the Cam Nut (H2) 90 clockwise to tighten. - Insert 4 x Barrel Nuts () into Panels (P6)&(P). - Screw 4 x Large Bolts () through Panel (P3) into Barrel Nuts in Panels (P6) & (P). - Remark: Adjust position of Barrel Nuts () using Flat head if necessary. PAGE 3

14 Step 4 4 x Large Bolts () 4 x Large Dowels Ø8 x 30 mm () P6 P3 P5 - Insert 4 x Large Dowels () into Panel (P5). - Attach and fix Panels (P5),(P3) to Panel (P6) using 4 x Large Bolts () as shown. Step 5 P6 0 x Large Bolts () 4 x Large Dowels Ø8 x 30 mm () P6 P6 P3 0 x Barrel Nuts Ø9.5 x mm () P6 P5 View Inside P6 P3 P6 - Insert 4 x Large Dowels () into Panels (P6). - Attach and fix Panels (P5)&(P6) to Panels (),(P3),(P6). - Insert 0 x Barrel Nuts () into Panels (P5)&(P6). P5 - Screw 0 x Large Bolts () through Panel (P6) into Barrel Nuts () in Panels (P5)&(P6). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. PAGE 4

15 Step 6 4 x Small Screws Ø4 x 20 mm (H) 2 x Small Dowels Ø6 x 30 mm (H9) H P7 P5 P7 H9 - Insert 2 x Small Dowels (H9) into Panels (P5)&(P6). - Attach and fix Panel (P7) to Panels (P5)&(P6) using 4 x Small Screws (H) as shown. H P6 Step 7 4 x Large Bolts () 4 x Large Dowels Ø8 x 30 mm () P4 P3 - Insert 4 x Large Dowels () into Panel (). - Attach and fix Panels (P3)&(P4) to Panel () using 4 x Large Bolts () as shown. PAGE 5

16 Step 8 0 x Large Bolts () 4 x Large Dowels Ø8 x 30 mm () P 0 x Barrel Nuts Ø9.5 x mm () P4 P3 P P View Inside P4 P4 - Insert 4 x Large Dowels () into Panels (P). - Attach and fix Panels ()&(P4) to Panels (),(P3),(P). - Insert 0 x Barrel Nuts () into Panels ()&(P4). - Screw 0 x Large Bolts () through Panel (P) into Barrel Nuts () in Panels ()&(P4). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. PAGE 6

17 Step 9 H 2 x Cam Bolts Ø5 x 45 mm (H) P8 - Screw 2 x Cam Bolts (H) to Panel (P8). Step 20 2 x Cam Nuts Ø4.5 x.9 mm (H2) P8 P8 P6 P6 H2 This is how a cam nut works... The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt. -Attach Panel (P8) to Panel (P6). -Insert 2 x Cam Nut (H2) into Panel (P6) make sure the arrow is pointing to the hole. Turn the Cam Nut (H2) 90 clockwise to tighten. PAGE 7

18 Step 2 0 x Large Screws Ø4 x 25 mm (H0) H0 P5 7 P4 P5 7 P4 H0 P5 7 P4 7 P5 P4 - Insert 5 x Panels (7) into the gaps of Panels (P4) & (P5). - Screw tight with 0 x Large Screws (H0). PAGE 8

19 Step 22 2 x Large Screws Ø4 x 25 mm (H0) H Insert 2 x Panels (8) into the gaps of Panels (7). - Screw tight with 2 x Large Screws (H0) in the middle of the bed. Step 23 3 x Large Bolts () 2 x Large Dowels Ø8 x 30 mm () P9 P9 3 x Barrel Nuts Ø9.5 x mm () 0 0 Flat head - Insert 2 x Large Dowels () into Panel (P9). - Attach Panel (P9) to Panel (0). - Insert 3 x Barrel Nuts () into Panel (P9). - Screw 3 x Large Bolts() through Panel (0) into Barrel Nuts () in Panel (P9). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. PAGE 9

20 Step x Large Bolts () 2 x Large Dowels Ø8 x 30 mm () x Barrel Nuts Ø9.5 x mm () Flat head 4 - Insert 2 x Large Dowels () into Panel (0). -Attach Panel (4) to Panel (0). - Insert 2 x Barrel Nuts () into Panel (0). - Screw 2 x Large Bolts () through Panels (4) into Barrel Nuts () in Panel (0). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Step x Large Bolts () 2 x Barrel Nuts Ø9.5 x mm () 2 x Large Dowels Ø8 x 30 mm () 5 Flat head Insert 2 x Large Dowels () into Panel (0). -Attach Panel (5) to Panel (0). - Insert 2 x Barrel Nuts () into Panel (0). - Screw 2 x Large Bolts () through Panels (5) into Barrel Nuts () in Panel (0). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. PAGE 20

21 Step 26 2 x Large Bolts () 2 x Large Dowels Ø8 x 30 mm () 3 2 x Barrel Nuts Ø9.5 x mm () Flat head - Insert 2 x Large Dowels () into Panel (). 3 - Attach Panel (3) to Panel (). - Insert 2 x Barrel Nuts () into Panel (). - Screw 2 x Large Bolts () through Panel (3) into Barrel Nuts () in Panel (). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Step 27 2 x Large Bolts () 2x Large Dowels Ø8 x 30 mm () 2 x Barrel Nuts Ø9.5 x mm () Flat head Insert 2 x Large Dowels () into Panel (). - Attach Panel (2) to Panel (). - Insert 2 x Barrel Nuts () into Panel (). - Screw 2 x Large Bolts () through Panels (2) into Barrel Nuts () in Panel (). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. PAGE 2

22 Step x Large Bolts () 4 x Barrel Nuts Ø9.5 x mm () 3 Flat head - Insert 4 x Barrel Nuts () into Panels (6). 6 - Screw 4 x Large Bolts () through Panels (2)&(3) into Barrel Nuts() in Panels (6). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Step x Large Dowels Ø8 x 30 mm () P3 - Insert 8 x Large Dowels () each into Panels ()& (P3). - Attach Panel (2) on Panel (), Panel (3) on Panel (P3). - Attach Panel (4) on Panel (), Panel (5) on Panel(P3). PAGE 22

23 Step 30 2 x Large Screws Ø4 x 25 mm (H0) P8 View Inside H0 - Screw Panel () into Panel (P8) using 2 x Large Screws (H0) from inside out. PAGE 23

24 Step 3 P4 8x Large Dowels Ø8 x 30 mm () P4 9 - Insert 8 x Large Dowels () into Panels (P4). - Place slats (9) on top of lower mattress base. PAGE 24

25 Step Place the mattress on top of Slats (9). PAGE 25

26 Step 33 P37 - Lay Panels ()+(P37) flat as shown. PAGE 26

27 Step 34 4 x Cam Bolts Ø5 x 45 mm (H) 26 x Large Dowels Ø8 x 30 mm () H H P37 H H P37 P37 - Screw 4 x Cam Bolts(H) to Panels () & (P37). - Insert 26 x Large Dowels () into Panel ()&(P37) as shown. PAGE 27

28 Step 35 P32 3 x Large Bolts () 2 x Large Dowels Ø8 x 30 mm () 3 x Barrel Nuts Ø9.5 x mm () P32 Flat head P30 - Insert 2 x Large Dowels () into Panel (P32). - Attach Panel (P32) to Panel (P30). - Insert 3 x Barrel Nuts () into Panel (P32). - Screw 3 x Large Bolts () through Panel (P30) into Barrel Nuts () in Panel (P32). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Step 36 P32 3 x Large Bolts () 2 x Large Dowels Ø8 x 30 mm () P32 3 x Barrel Nuts Ø9.5 x mm () P3 Flat head - Insert 2 x Large Dowels () into Panel (P32). - Attach Panel (P32) to Panel (P3). - Insert 3 x Barrel Nuts () into Panel (P32). - Screw 3 x Large Bolts () through Panel (P3) into Barrel Nuts () in Panel (P32). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. PAGE 28

29 Step 37 4 x Cam Bolts Ø5 x 45 mm (H) 4 x Cam Nuts Ø4.5 x.9 mm (H2) This is how a cam nut works... The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt. P0 X2 H H2 P33 -Screw 4 x Cam Bolts (H) into 2 x Panels (P33). - Attach 2 x Panels (P33) to 2 x Panels (P0) - Insert 4 x Cam Nuts (H2) into 2 x Panels (P0) make sure the arrow is pointing to the hole. -Turn the Cam Nut (H2) 90 clockwise to tighten. Step 38 2 x Large Bolts () 2 x Barrel Nuts Ø9.5 x mm () P30 Flat head P30 - Attach Panel (P30) to Panel (34). - Insert 2 x Barrel Nuts () into Panel (P30). - Screw 2 x Large Bolts () through Panel () into Barrel Nuts () in Panel (P30.) - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Hold Panel (P30) to avoid them from falling to damage the parts or structure until the end of Step 36. PAGE 29

30 Step 39 5 x Large Bolts () 5 x Barrel Nuts Ø9.5 x mm () Flat head P35 P35 P35 P35 - Attach 5x Panels (P35) to Panel (). P35 - Insert 5 x Barrel Nuts () into Panels (P35). - Screw 5 x Large Bolts () through Panel () into Barrel Nuts () in Panels (P35). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Step 40 2 x Large Bolts () 2 x Barrel Nuts Ø9.5 x mm () P3 Flat head P3 - Attach Panel (P3) to Panel (). - Insert 2 x Barrel Nuts () into Panel (P3). - Screw 2 x Large Bolts () through Panel () into Barrel Nuts () in Panel (P3). - Remark: Adjust position of Barrel Nuts () by Flat head if necessary. Hold Panel (P3) to avoid them from falling to damage the parts or structure until the end of Step 36. PAGE 30

31 Step 4 2 x Cam Nuts Ø4.5 x.9 mm (H2) Flat head This is how a cam nut works... The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt. P33 H2 P0 P33 P33 P0 H2 P0 P33 P0 - Attach Panels (P0)&(P33) to Panel (). -Insert 2 x Cam Nuts (H2) into 2 x Panels (P0) make sure the arrow is pointing to the hole. -Turn the Cam Nut (H2) 90 clockwise to tighten. PAGE 3

32 Step 42 9 x Large Bolts () 9 x Barrel Nuts Ø9.5 x mm () This is how a cam nut works... The head of the cam bolt goes into the open mouth of the cam nut. You then turn the cam nut so it tightens over the bolt. P30 2 x Cam Nuts Ø4.5 x.9 mm (H2) Flat head P0 P0 P30 H2 P37 P35 P35 P35 P35 P37 P3 P3 P0 P37 H2 - Insert 4 x Barrel Nuts () each into Panels (P30) & (P3). - Screw 4 x Large Bolts () through Panel (P37) into the Barrel Nuts () in Panels (P30) & (P3). - Insert 2 x Cam Nuts (H2) into 2 x Panels (P0) make sure the arrow is pointing to the hole. Turn the Cam Nut (H2) 90 clockwise to tighten. - Insert 5 x Barrel Nut () into each Panel (P35). - Screw 5 x Large Bolts () through Panel (P37) into Barrel Nuts () in Panels (P35). - Remark: Adjust position of Barrel Nuts () using Flat head if necessary. PAGE 32

33 Step 43 8 x Large Dowels Ø8 x 30 mm () 4 P Insert 8 x Large Dowels () into Panels (2), (3), (4) & (5). - Place Panels ()&(P37) onto Panels (2), (4), (3),(5). -Remark:Pay attention to same direction of bed head. PAGE 33

34 Step x Small Bolts Ø6 x 20 mm (H6) P38 4 P38 H6 2 H6 4 5 P P3 - Screw Panel (P38 ) onto Panels (),(4) & () with 5 x Small Bolts (H6). - Apply the same method,screw x Panel (P38) onto Panels (),(2) & (), x Panel (P38) onto Panels (P37),(5) & (P3), x Panel (P38) onto Panels (P37),(3) & (P3). PAGE 34

35 Step 45 8 x Large Screws Ø4 x 25 mm (H0) 8 x Medium Dowels Ø8 x 20 mm (H8) 4 H8 H0 2 H8 H0 P39 P39 4 P Insert 2 x Medium Dowels (H8) into Panels ()&(2). - Screw Panel (P39) onto ()&(2) with 2 x Large Screws (H0). - Apply the same method, Screw x Panel (P39) on to Panels ()&(4), x Panel (P39) on to Panels (P37)&(5), x Panel (P39) on to Panels (P37)&(3). PAGE 35

36 Step 46 2 x Large Dowels Ø8 x 30 mm () P36 P35 P35 - Insert 2 x Large Dowels () into 3 x Panels (P35). - Place 4 x Panels (P36) on Panels (P35). PAGE 36

37 Step 47 2 x Medium Bolts Ø6 x 30 mm (H5) H5 P37 P3 P40 H5 P40 - Screw the top of Ladder Handrail (P40) on Panel (P37) using x Medium Bolt (H5). - Screw the middle of Ladder Handrail (P40) on Panel (P3) using x Medium Bolt (H5). P40 Step 48 2 x Bolts (H2) P4 P4 P4 P40 H2 - Insert Ladder Step (P4) into Ladder Handrail (P40). - Screw Ladder Step (P4) through Ladder Handrail (P40) using x Bolt (H2). - Repeat above sequence for the second Ladder Step (P4). P40 PAGE 37

38 Step 49 H5 2 x Medium Bolts Ø6 x 30 mm (H5) 2x Bolts (H2) P37 H5 H2 P4 H2 P3 P42 - Insert 2 x Ladder Step (P4) into Ladder Handrail (P42). - Screw Ladder Step (P4) through Ladder Handrail (P42) using 2 x Bolt (H2) - Remark: Screw by hand & do not 00% tighten. - Screw the top of Ladder Handrail (P42) on Panel (P37) using x Medium Bolt (H5). - Screw the middle of Ladder Handrail (P42) on Panel (P3) using x Medium Bolt (H5). - Tighten all the 4 x Bolts (H2) in Ladder Handrail (P42). Step 50 Job Complete! In the interest of our environment please dispose of all packaging thoughtfully. PAGE 38