General Description of Cam Unit

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1 OVER VIE Types and Features of Aerial Cam Unit UCD Compact Type P Compact design with the mounting width of 52 mm and the shut height of 125 mm. Automatic alignment mechanism of the V-shaped guide. Available angle is 0 to 80 at increments of 5. tandard orking Force Allowable orking Force 14.7 (1.5) 29.4 (3.0) ACD Compact Type orking Force 3tonf P Mount width is 52mm. The spring force is about 3.0 times as long as the same model's travel. A little less than % of the piercing force is achieved. It is most suitable for piercing of high strength steel and thick steel. Automatic alignment mechanism of the V-shaped guide. Available angle is 0 to 60 at increments of 5. tandard orking Force Allowable orking Force 29.4 (3.0) 58.8 (6.0) LD Long Type P The travel is about 1.5 times as long as the same model's (UCD) travel. Compact design with the mounting width of 52 mm and the shut height of 135 mm. Automatic alignment mechanism of the V-shaped guide. Available angle is 0 to 50 at increments of 5. IO springs are used. ULNC Long Nose Type P Mount width is 65 mm. In addition to a long nose (protrusion by mm longer for the standard type than normal product), further protrusion of 0 mm (C option) is available. Automatic alignment mechanism of the V-shaped guide. Available angle is 0 to 25 at increments of 5. tandard orking Force Allowable orking Force 14.7 (1.5) 29.4 (3.0) tandard orking Force Allowable orking Force 14.7 (1.5) 29.4 (3.0)

2 OVER VIE HUCTF For thick metal pierce reinforced return force type P trong type with spring force of about 60 N-6 kgf. It is most suitable for piercing of high strength steel and thick steel. Automatic alignment mechanism of the V-shaped guide. Available angle is 0 to 75 at increments of 5. IO springs are used. tandard orking Force (one million strokes) 68.7 (7.0) Allowable orking Force(3,0 strokes) (14.0) UCMC80 0 tandard Type for Pierce P tandard type with the mount width which is equal to the cam width. Automatic alignment mechanism of the V-shaped guide. Cam lider is removable from the back side. Available angle is 0 to at increments of 5. Mount width 80 0 tandard orking Force Allowable orking Force 39.2 (4.0) 88.2 (9.0) 78.4 (8.0) (13.5) UCMC50 65 tandard Type for Pierce P tandard type with the mount width which is equal to the cam width. pace saving design with reduced weight. Automatic alignment mechanism of the V-shaped guide. Cam lider is removable from the back side. Available angle is 0 to at increments of 5. tandard orking Force Allowable orking Force 19.6 (2.0) 39.2 (4.0) UCMF80 0 Reinforced orking Force Type for Pierce P tandard type with the mount width which is equal to the cam width. Reinforced working force type of UCMC about 1.4 times 2-stage spring type is used. The spring force is about twice that of UCMC. Automatic alignment mechanism of the V-shaped guide. Cam lider is removable from the back side. Available angle is 0 to at increments of 5. Mount width tandard orking Force Allowable orking Force (5.6) (12.6) 9.8 (11.2) (18.9)

3 OVER VIE OUK tandard Type for Pierce P Highly rigid sliding structure of cam slider. Cam lider is removable from the back side. Available angle is 0 to at increments of 5. 65,1 and 2 are available for the mount width. UB ide Type P , 3, 4, 5 and 6 are available for the mount width. Automatic alignment mechanism of the V-shaped guide. Cam lider is removable from the back side. Available angle is 0 to 60 at increments of. ( up to is increments of 5.) Mount idth tandard orking Force Allowable orking Force (12.0) 235.2(24.0) (.0) 392.0(40.0) 4 2.0(25.0) 490.0(50.0) (32.0) 627.2(64.0) (40.0) 784.0(80.0) UCNBK V-haped Guide for Pierce P.9 16 Highly rigid sliding structure of cam slider. Automatic alignment mechanism of the V-shaped guide. Cam lider is removable from the back side. Available angle is 0 to at increments of 5. 65,1 and 2 are available for the mount width. Although intermediate angle 5 type product with the mount width of 1 and 2 is not shown, it can be manufactured. UCMG Long Life Type for Pierce P Highly rigid structure with the overseas automotive approved. 50,65,80,0,2 and 3 are available for the mount width Cam lider is removable from the back side except width of 50 and 80. Available angle is 0 to 65 at increments of 5. IO springs are used. Mount idth tandard orking Force Allowable orking Force (3.0) 58.8(6.0) (5.0) 98.0(.0) (.0) 294.0(30.0) (30.0) 588.0(60.0)

4 OVER VIE UCML Large and Long Life Type P to at the increments of 1 mm are available for the mount width. Available angle is 0 to 60 at increments of. Types and Features of Die Mounted Cam Unit CMD Compact Type P and 90 are available for the mount width. Easy to remove the cam slider. Available angle is 0 to at increments of 5. (Up to for CMD90) Mount idth (14.0) (48.0) (64.0) Mount idth tandard orking Force Allowable orking Force 19.6 (2.0) 38.2 (3.9) 39.2 (4.0) 76.4 (7.8) UCMNR NAAM standards for pierce and flange P Product conforming to NAAM standard.,80,165,2,3,4 are available for the mount width. Available angle is 0 to 60 at increments of 5. Highly rigid structure with double wear plates and C material. Mount idth 98.1(.0) (17.0) (30.0) (36.0) (46.0) KC/KCA tandard Type for Pierce P , 65, 1, 0, 2, 250, 3, to 6(at increments of 1 mm) are available for the mount width. liding type with highly rigid box guide. hen the mount width is 65 to 0, the angle is 0 to with increments of 5. (0 only for the mount width of 52 and 2 or more.) UCMV VDI standard for pierce and flange P , 85, 1, 165, 2, 250, 3 and 4 available for the mount width. Available angle is 0 to 75 at increments of 5. Cam lider(pring) is removable from rear of cam. Product comforms to VDI standard

5 OVER VIE KGP Long Life Type P Highly rigid structure with the overseas automobile manufacturer specification. 52,80,0,2 and 3 are available for the mount width. Available angle is 0 to 30 at increments of 5. IO springs are used. Mount idth (1.5) (3.6) (12.0) (.0) (30.0) pecial Die Mounted Cam Unit CMH/CM Double Cam Unit eries P ince the cam is an aerial type, the overall design is made compact. Available angle is 0.0 to.0 at increments of 0.5. (The angle can be specified at increments of 0.1 from 1.6 to 3.9.) If the working angle is changed, the cam shut height is constant. Two types with/without the guide cam holder are available. KCML Large and Long Life Type P Highly rigid structure with the overseas automotive approved. Mount width of available standard parts is 5 to at increments of 1mm. Available angle is 0 to at increments of 5. Mount idth (32.0) (48.0) (64.0) CTC/CTCH CTV/CTVH Thrust Cam Unit eries P Use of integrated rigid casting design The cam slider backup surface is reinforced for the highly rigid type. V guide design which does not apply reaction force to the cam slider surface Urethane is installed on the cam driver stopper for impact absorption. Mechanism to prevent unusual elevation of the cam slider is built in

6 Fender CMD OVER VIE Available for large cam or dedicated cam to customer's specification. In addition to standard cam units, customized cam units may be manufactured. Large cams or dedicated cams are products that can satisfy requirements of customers for module units on dies. Reduction of lead time, indirect costs, etc. contributes to die manufacturing of customers. Large Cam Cams which have conventionally been manufactured together with dies are separated into units. Dies are simplified and cam units are customized to order. Time for design and manufacturing can be reduced. Dedicated Cam The most appropriate cam in a large and heavy load operation or special shape area where a standard cam cannot be used is manufactured to customer's specification. If the similar types of cams are continuously used, actions to manufacture products quickly or to keep stocks may be taken. Please ask sales representative for information or queries. Your requirements are satisfied by professional engineers. Dedicated Cam Front Pillar Bend Cam Dedicated Cam Roof Bend Cam UCD (P.581 to 614) UCMC (P.727 to 8) Dedicated Cam Trunk Bend Cam CMD (P.55 to 74) ide Panel List of cam unit option Cat.No Code C C K TK FK N N12 N13 N16 KA UCD 52 LD 52 ULNC 65 ACD 52 HUCTF UCMC UCMF 0 OUK UCNBK UB UCMG 80 0 UCML 80 UCMNR CMD 90 KCA1 50 KGP 80 0 KCML UB (P.19 to 98) Double Cam UB Double Cam LD (P.617 to 638) Option code details C : Mount surface protrusion length is changed. N12 : It is changed to 12 dowel pin hole. C : Mount width is changed. N13 : It is changed to 13 dowel pin hole. K : It is changed to a key type. (Key is accompanied.) N16 : It is changed to 16 dowel pin hole. TK : It is changed to a T-shaped key type. FK : Key position is changed. N : Dowel pin hole is drilled. : Bottom dead center lock type KA : It is changed to metric key with the width of

7 Option AERIAL CAM UNIT OPTION Tapped Hole and Dowel Pin Hole (Prepared Hole, Finish) Machining for Retainer Mounting Instruction method for machining (Example of die mounted cam unit) Indicate the tapped hole diameter and the dowel pin hole (or prepared hole) diameter with the XY coordinates. To indicate the coordinates The origin is po sitioned at the upper l eft co rner of the mo unt surface. Indication symbol M Tapped hole,k Dowel pin prepared hole,n Dowel pin finish hole Machining standard Tapped holes and dowel pin prepared holes are machined to general tolerances. Depth of both tapped holes and dowel pin holes (or prepared holes) is machined to the dimension 2.5 times the diameter. The dowel pin hole spacing is machined to the tolerance of 0.02.The hole tolerance is H M Coordinate origin 2-5 (Dowel pin prepared hole) (Example of aerial cam) Effective mount surface 13 Coordinate origin 2-M (Dowel pin prepared hole) () ( ) Option CMD M X(14.0) Y( 46.0) M X(38.0) Y( 46.0) K5.0 X(13.0) Y( 32.0) K5.0 X(26.0) Y( 54.0) Other machining Please give instructions on a separate drawing for drilling or cutting other than tapped holes and dowel holes. () ( ) Option UCMC 50 M X(13.0) Y( 51.0) M X(37.0) Y( 51.0) K5.0 X(12.0) Y( 37.0) K5.0 X(25.0) Y( 59.0)

8 OVER VIE Calculation Formula of Force Applied to Aerial Cam Unit Q P V F L : orking angle 2 : Cam F : Force Required for orking (orking Force pring Return Force Pad Force) P : Press force V : Load Applied to Cam Driver urface Q : Load Applied to Cam lider urface : ' : pring L : Press Locating and Installation Procedure of Pierce Punch (retainer) in Aerial Cam Unit Drill the mounting holes and dowel pin holes (finish) on the die for the cam holder and the driver. Fix the cam holder and the driver on the die with bolts and dowel pins. et the cam slider removed from the cam holder on the fixed driver and locate the pierce punch (retainer). Fix the pierce punch (retainer) on the cam holder. Mount the cam slider on the cam holder fixed on the die. Locating and installation are now completed. Cam lider Cam Driver Cam diagram Press Force cos 2 P F sin( 1 2) Load Applied to Cam Driver urface 1 Q F sin( 1 2) Lower Die 2 1 L 2 Load Applied to Cam lider urface 1 V F tan( 1 2) Press sin( 1 2) L cos 2 pring cos 1 ' cos 2 Automatic Alignment Reproducibility of V Guide (Bottom Guide) Type Automatic alignment means that clearance between the cam holder and the cam slider absorbs machining error for installation of the cam holder and the cam driver. The cam slider body is correctly located with the V guide structure of the driver and the cam slider. Therefore, the position of the pierce punch (retainer) is always reproduced. 1 Cam Holder L Clearance within 0.07 Cam lider V Guide Cam Driver

9 General Description of Cam Unit OVER VIE Calculation Formula of Force Applied to Die Mounted Cam Unit P Q V L F : orking 1 : Driver Inclination F : Force Required for orking (orking force pring Return Force Pad Force) P : Press Force V : Load Applied to Cam Driver urface Q : Load applied to Cam lider surface : orking L : Press Cam Diagram No Inclination of orking (0 ) 1 P L L 1 Q F 1 P= F tan 1 1 Q= F sin 1 1 V= F tan 1 V L = tan 1 Inclination of orking 1 L cos 1 P= F sin( 1 ) 1 Q= F sin( 1 ) V= F L= 1 tan( 1 ) sin( 1 ) cos

10 Guide Line for election (Aerial Cam) (Mount width) OVER VIE Note Note2 52 Note Note 1 Note 2 Note 3 (orking Force tonf) UCMC50 P.727 UCMG65 P.1137 UCMC0 P.817 UCMNR2 P.1435 UCML6 P.1269 UCMG50 P. HUCTF65 P.685 UCMF0 P.817 UB3 P.27 UB6 P.81 UCD52 P.581 UCMNR P.1357 UCMG0 P.1183 UCMG3 P.1239 UCML7 P.1297 LD P.617 UCMC80 P.787 UCMNR165 P.1409 UCMNR3 P.1461 UCML8 P.1297 ACD52 P.641 UCMG80 P.15 OUK2 P.9 UB4 P. UCML9 P.1325 ULNC65 P.671 UCMF80 P.787 UCNBK2 P.991 UCMNR4 P.1461 UCML P.1325 UCMC65 P.757 UCMNR80 P.1383 UB2 P.19 UB5 P.63 OUK65 P.855 UCNBK65 OUK1 P.9 UCMG2 P.885 P.1211 UCML5 P.1269 UCNBK1 P

11 Guide Line for election (Die Mounted Cam) (width mm) OVER VIE (orking Force tonf) KGP50 P.1669 KC52 P.79 CMD52 P.57 KC65 P.85 KGP80 P.1683 CMD90 P.67 KC1(0 ) P.16 KC1(5 ) P.1611 KC0(0 ) P.1627 KC0(5 ) P.1631 KGP0 P.1697 KC2 P.1647 KGP2 P.1711 KC250 P.1651 KC3 P.1655 KGP3 P.1725 KC4 P.1659 KC5 P.1661 KCML5 P.1741 KC6 P.1663 KCML6 P.1741 KCML7 P.1751 KCML8 P.1751 KCML9 P.1761 KCML P

12 UCD (P.579 ) Long Type For Pierce LD (P.6 ) AERIAL CAM UNIT ELECTION TABLE Mount urface orking H1(hut height) Overall width 1 H tandard Allowable orking Force orking Force 14.7(1.5) 29.4(3.0) 52 Overall length Unit ize 1 H 1 L (1.5) 29.4(3.0) pring Force 980.0(1.0) 981.0(99.9) (1.1) (91.9) 3 ton Type ACD (P.639 ) Long Nose Type For Pierce ULNC (P.667 ) For Thick Metal Pierce HUCTF (P.683 ) UCMC (P.717 ) Mount urface orking tandard Allowable orking Force orking Force Unit ize 1 H 1 L 29.4(3.0) 58.8(6.0) (1.5) 29.4(3.0) (7.0) 137.3(14.0) (2.0) 39.2(4.0) pring Force 31.8(317.2) 21.0(2.7) (6.7) (6.3) (597.8) (536.1) 980.0(1.0)

13 UCMC (P.717 ) AERIAL CAM UNIT ELECTION TABLE Mount urface orking H1(hut height) Overall width 1 H tandard Allowable orking Force orking Force Unit ize 1 H 1 L 19.6(2.0) 39.2(4.0) (2.0) 39.2(4.0) 65 Overall length pring Force 982.8(1.1) (121.0) (124.4) Mount urface orking Unit ize tandard Allowable orking Force orking Force 1 H 1 L (4.0) 78.4(8.0) UCMC (P.717 ) (9.0) 132.3(13.5) Reinforced 39.7 orking Force Type (5.6) 9.8(11.2) UCMF (P.717 ) pring Force (165.6) (149.0) (165.6) 46.2(469.8) (331.4)

14 AERIAL CAM UNIT ELECTION TABLE Overall length Reinforced orking Force Type UCMF (P.717 ) OUK (P.851 ) V-haped Guide Type UCNBK (P.9 ) Mount urface orking H1(hut height) Overall width 1 H tandard Allowable orking Force orking Force Unit ize 1 H 1 L 59.4(5.6) 9.8(11.2) (12.6) 185.2(18.9) (2.0) 39.2(4.0) 23.5(2.4) 47.0(4.8) pring Force (331.4) (975.8) (8.9) (116.2) Mount urface orking Unit ize tandard Allowable orking Force orking Force 1 H 1 L (2.4) 47.0(4.8) (3.0) 58.8(6.0) (4.5) 88.2(9.0) OUK (P.851 ) V-haped Guide Type (5.0) 98.0(.0) 272 UCNBK (P.9 ) Although intermediate angle (.0) 196.2(.0) (increments of 5 ) product with the mount width of 1 and 2 for UCNBK is not shown, it can be manufactured (12.0) 235.4(24.0) pring Force (116.2) 39.5(6.1) 891.0(90.9) (287.1) (313.3) (304.0) (286.1) (279.5) (574.2) (626.6) (607.9) (572.2) (559.0)

15 ide Type UB (P.17 ) AERIAL CAM UNIT ELECTION TABLE Mount urface orking H1(hut height) Overall width 1 H tandard Allowable orking Force orking Force Overall length Unit ize 1 H 1 L (12.0) 235.2(24.0) (.0) 392.0(40.0) (25.0) 490.0(50.0) pring Force (499.7) (999.4) (999.4) ide Type UB (P.17 ) Long Life Type For Pierce and Flange UCMG (P.99 ) Mount urface orking tandard Allowable orking Force orking Force Unit ize 1 H 1 L (32.0) 627.2(64.0) (40.0) 784.0(79.9) (3.0) 58.8(6.0) (3.0) 58.8(6.0) pring Force 149.6(1499.0) (1998.7) (111.7) (118.8) 14.6(112.6) 834.9(85.1) 828.8(84.3) 809.6(82.6)

16 AERIAL CAM UNIT ELECTION TABLE Overall length Long Life Type For Pierce and Flange UCMG (P.99 ) Mount urface orking H1(hut height) Overall width 1 H tandard Allowable orking Force orking Force Unit ize 1 H 1 L 49.0(5.0) 98.0(.0) (.0) 294.0(30.0) pring Force (187.6) (190.8) (194.9) 22.4(7.9) Long Life Type For Pierce and Flange UCMG (P.99 ) Large Type UCML (P.1267 ) Mount urface orking tandard Allowable orking Force orking Force Unit ize 1 H 1 L 147.0(.0) 294.0(30.0) (30.0) 588.0(60.0) Mount urface orking Unit ize 1 H 1 L (32.0) pring Force 22.4(7.9) (1431.8) pring Force 196.0(1998.6) 569 5

17 AERIAL CAM UNIT ELECTION TABLE Overall width 1 Overall length Mount urface orking Unit ize 1 H 1 L pring Force Large Type UCML (P.1267 ) H1(hut height) Mount urface orking Unit ize 1 H 1 L H 313.6(32.0) (48.0) (48.0) (64.0) pring Force 196.0(1998.6) 294.0(2998.0) 294.0(2998.0) 392.0(3997.3) Large Type UCML (P.1267 ) NAAM Type UCMNR (P.1353 ) (64.0) (.0) (17.0) (30.0) (3997.3)

18 H General Description of Cam Unit AERIAL CAM UNIT ELECTION TABLE Overall width 1 Overall length H1(hut height) Mount urface orking Unit ize 1 H 1 L pring Force NAAM Type UCMNR (P.1353 ) (30.0) (36.0) (46.0)

19 DIE MOUNTED CAM UNIT ELECTION TABLE H1 hut height CMD (P.55 ) KC KCA (P.75 ) KC Dowel pin prepared hole KCA Dowel pin hole finish Overall length L Mount urface orking orking angle tandard Allowable orking Force orking Force (2.0) 39.2(4.0) 52 Overall width 1 Unit ize 1 H 1 L (3.9) 76.4(7.8) (1.5) 29.4(3.0) (2.0) 39.2(4.0) (3.0) 58.8(6.0) 39.2(4.0) 78.4(8.0) H pring Force 608.0(62.1) (124.1) (60.7) (61.4) (62.8) (76.8) (77.4) (75.5) (99.2) (75.5) (99.2) (75.5) (99.2) (75.5) (99.2) (1.2) (116.8) (132.5) (113.3) (116.6) KC KCA (P.75 ) KC Dowel pin prepared hole KCA Dowel pin hole finish Long Life Type For Pierce and Flange KGP (P.1665 ) Mount urface orking tandard Allowable orking Force orking Force Unit ize 1 H 1 L 39.2(4.0) 78.4(8.0) (6.0) 88.2(9.0) 64.7(6.6) 98.0(.0) (8.0) 117.6(12.0) (.0) 147.0(.0) (12.0) 176.4(18.0) (14.0) 2.8(21.0) Mount urface orking Unit ize 1 H 1 L (1.5) pring Force (113.3) (116.6) (113.3) (116.6) (113.3) (116.6) (188.2) (189.8) (184.1) (188.2) (184.1) (188.2) (184.1) (188.2) (184.1) (188.2) (282.2) (284.7) (368.6) (372.3) (368.6) (372.3) (952.3) pring Force 591.5(60.2)

20 DIE MOUNTED CAM UNIT ELECTION TABLE Overall length L Overall width 1 Mount urface orking Unit ize 1 H 1 L pring Force H1 hut height Long Life Type For Pierce and Flange KGP (P.1665 ) Mount urface orking Unit ize 1 H 1 L orking angle (3.6) (12.0) (.0) (30.0) H pring Force (136.0) (381.5) (381.5) (763.0) Large Type KCML (P.1739 ) (32.0) (32.0) (48.0) (48.0) (64.0) (64.0) (1998.6) 196.0(1998.6) 196.0(1998.6) 196.0(1998.6) 392.0(3997.3) 392.0(3997.3)

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