Product Overview. for perfect connections

Transcription

1 Product Overview for perfect connections

2 TOOL HOLDERS FOR DRILLING, TAPPING & REAMING üsmart solutions for high quality clamping systems in tapping applications ütapping solution range from M3 M200 üquick and easy tool changing üfloating & clamping through Ball catch mechanism to avoid wear & tear, designed for long life üfloating system compensate the difference between feed and pitch, increase quality of thread and tool life üholders are equipped with an adjustable device to increase the cutting pressure, ensuring a positive start when the tapping cycle commences ütaps can be changed quickly without additional tooling üa tapping adaptor is required for each tap shank size ürobust design recommended for given application üadjustable safety clutch protects against breakage of worn taps and tap bottoming üquick change features to suit quick change chucks with & without safety clutch

3 SYNCHRO TAPPING CHUCK (SCK) ltapping, roll forming on machines with synchronized feed (speed / feed synchronization, also named Rigid tapping)) lused on machining centers, CNC-turning and special purpose machines with synchronized feed for the tapping operation ltechnology with minimum compensation on tension / compression is +/- 0.15mm (for size 1 & 2) üincreased tap life übetter thread quality üreduced risk of tap breakage üless number of tools required ülow spindle maintenance üno downtime CNC TOOL HOLDERS ücomprehensive range of 1100 line items übt (JIS B 6339 / MAS 403), SK (DIN 69871), HSK (DIN 69893) tapers üall tool holders have taper angle accuracy as per AT3 class ütir of front end w.r.t taper controlled within 3 microns üall holders are dynamically balanced and also can be fine balanced üform AD/B standard for all holders üdata chip hole as standard for all HSK & SK taper holders übore tolerance H4 as standard for all side lock holders

4 HI-POWER MILLING CHUCK üvery high clamping force leads to increased productivity and tool life üroller bearing design provides high friction resistance ühigh run out accuracy within 5 3D. Less wear on cutting edge leads to significant increase in tool life üexcellent finish on machined surface due to less vibration üprotected with anti-corrosive coating üperfect seal mechanism of clamping nut, prevents dust and coolant entry, extending the life of the holder SLIM HI-POWER MILLING CHUCK (SLIM HPMC) üclamping torque is twice that of collet chucks with ISO15488 (DIN6499) üslim design helps to reach depth without fouling üclamping nut without slots makes its usage at higher rpm effortless ürun-out consistency within 5 microns at 4D üpowerful and Rigid

5 SHRINK-FIT MACHINE & CHUCKS Cool down cooling system ten times more effective than contact cooling systems. Available both as ALLROUNDER & PROFESSIONAL systems. Advantage induction heating technology ThermoGrip, the modular shrink system with a perfect match between toolholder and heating source. More safety Both heating and cooling takes place at one position, no moving of the hot toolholder is necessary. Convenient user-friendly control simple parameters prevent the overheating of Shrink fit toolholders. Clamping range SC: ø 3mm - 50mm Clamping range HSS: ø 6mm - 50mm üshrinking of Carbide and HSS tools from dia. 3 to 32 mm in tolerance h6 (up to 50mm) ühighest quality of roundness / changing repeat accuracy (< 3µm) üsteep taper in tolerance to AT3 class with Form AD/B coolant facility ühigh clamping force ühigh temperature resistant special steel (tested more than 2000 times) üshrink chucks are fine balanced 25,000 rpm üfurther balancing with tool can be done using set screws ühigh quality materials used

6 MICROBORE - BORING SYSTEM Rough boring system: üprismatic shape serration design (angular) üangular serration absorbs high clamping pressure & vibration üused on both standard-boring and step-boring applications ülinear graduated scale adjustment through specially mounted screws üboring range : Ø28mm - Ø1015mm Fine boring system: üunique gear adjustment through worm and gear arrangement üeasy adjustment in difficult access areas, no need of eye contact üleast count of 2 microns diametrically üfine bore cartridges designed for standard ISO Inserts üboring range : Ø8mm - Ø390mm Mod-Flex system (Modular + Flexible system): üt he tool has high rigidity because of OD & face contact üusing modular systems means flexible tool determination and cost reducing investment Special boring solutions: übilz special boring bar solution with ISO cartridge, ISO insert and Microbore unit have been field proven successfully in producing multiple bores and chamfers to customer specific tolerance, which gives improved productivity to the customer

7 TAPS üexcellent performance on various materials including cast iron ücustomized flute geometry for better chip evacuation üconsistent and close thread tolerance üoptimal cutting parameters for high productivity on CNC machines. üflute type - straight, spiral, spiral point (gun nose) ümetric: M3- M20, Coating: Uncoated Taps / TiN / TiCN / TiAlN üunc, UNF taps with straight, spiral & spiral point flutes üjis standards also available üthread forms 0.7 to 2.5 üthread tolerance - 4H / 5H, 6H, 6HX, 7H / 8H, 7G, 8G, 1B, 2B, 3B üleft hand taps, Internal coolant taps on request üspecial taps on request ACCESSORIES FOR CNC TOOL HOLDERS ücollet: ER Collet, Tap Collet, Straight collet, Super collet & Collet Set üclamping nut, Spanner, Sealing disc, Pull stud, Friction wrench ücylindrical shank, Coolant tube for HSK chuck üreduction sleeves for hydraulic chuck with sleeve remover üthreaded arbor - extension & reductions üspare parts required for holders like locking screw, adjusting screw, socket head screw, stopper screw, drive keys, threaded stud, etc

8 Member of the LEITZ Group BILZ WERKZEUGFABRIK GmbH & Co. KG Vogelsangstr Ostfildern Deutschland / Germany Telefon Telefax info@bilz.de OTTO BILZ (INDIA) PVT. LTD. No.5A-5B/6A, KIADB Industrial Area Doddaballapur Bengaluru District Karnataka, India Tel Fax sales@bilzindia.com Produktions- und Vertriebsstandorte der LEITZ-Group Production and sales locations of the LEITZ Group Bilz Boehlerit Leitz BILZ / PO /