OPERATOR S MANUAL CLAM SHELL GRASS CATCHER PART NO PRINTED 1/2012 PRINTED IN USA

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1 OPERATOR S MANUAL CLAM SHELL GRASS CATCHER Models: GC-STT/SCZ-CSV Congratulations on owning a Scag mower! This manual contains the operating instructions and safety information for your Scag mower accessory. Reading this manual can provide you with assistance in maintenance and adjustment procedures to keep your mower performing to maximum efficiency. The specific models that this book covers are listed on the inside cover. Before operating your machine, please read all the information enclosed. 0 Scag Power Equipment Division of Metalcraft of Mayville, Inc. PART NO. 0 PRINTED /0 PRINTED IN USA

2 WARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY OR DEATH. Read this manual completely as well as other manuals that came with your mower. DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. Under no circumstances should the machine be operated on slopes greater than degrees. ALWAYS FOLLOW OSHA APPROVED OPERATION. DO NOT mow on wet grass. Wet grass reduces traction and steering control. Keep all shields in place, especially the grass discharge chute. Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. If a mechanism becomes clogged, stop the engine before cleaning. Keep hands, feet and clothing away from power-driven parts. Keep others off the mower (only one person at a time) REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR! Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. This manual covers the operating instructions and illustrated parts list for: GC-STT/SCZ-CSV with a serial number of G80000 to G Always use the entire serial number listed on the serial number tag when referring to this product.

3 R Section. Introduction This manual has been prepared to provide the information you need to correctly assemble, operate, and maintain this grass catcher. Read it carefully and keep it for future reference. THE REPLACEMENT OF ANY PART ON THIS PRODUCT BY OTHER THAN THE MANUFACTURER'S AUTHORIZED REPLACEMENT PART MAY ADVERSELY AFFECT THE PERFORMANCE, DURABILITY OR SAFETY OF THIS PRODUCT. USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY. If additional information or service is needed that is not outlined in this manual, please contact your Scag Power Equipment dealer. Scag dealers are trained in the latest service methods and carry a full line of Scag replacement parts. When ordering parts, always provide the complete model number and serial number of your catcher. All information provided in this manual is based upon information available at the time of printing. Scag Power Equipment reserves the right to make changes at any time without notice or obligation.. Direction Reference The Right and Left, Front and Rear of the machine are referenced from the operator s right and left when seated in the normal operating position and facing the forward travel direction.. SAFETY AND OPERATING INSTRUCTIONS GENERAL INFORMATION A replacement manual is available from your authorized Scag Service Dealer or by contacting: Scag Power Equipment, Service Department at P.O. Box, Mayville, WI 00. You may also contact us through our website at The manual for this grass catcher can be downloaded by using the model and serial number or use the contact form to make your request. Please indicate the complete model and serial number of your Scag product when requesting replacement manuals.. WARNING Do not operate without discharge chute, mulch kit, operator controlled discharge chute (OCDC), or entire grass catcher installed. Before removing the grass bags, disengage the mower, stop the engine and wait for all movement to stop.. ALWAYS turn the engine OFF, remove the key and wait for all movement to stop before servicing or cleaning the mower or the grass catcher... DANGER ROTATING BLOWER BLADES STOP ENGINE BEFORE ENTERING CHUTE CONTACT CAN INJURE Do not modify or alter any component of the grass catcher attachment or mower. Do not allow any passengers to ride on the grass catcher attachment or on the mower.. note - To avoid personal injury, it is imperative that all safety instructions be observed. Read this operator's manual and the operator's manual that is supplied with the machine this attachment is used on.. GRASS CATCHER OPERATION. With the hopper door closed, engage the deck drive.. Proceed to mow until the hopper is full.. When dumping the hopper into a disposal area:

4 R Section WARNING Do not dump clippings in a disposal area that is burning. To clean the hopper debris screen; A. Disengage the deck drive and allow all moving parts to come to a complete stop. B. Apply parking brake and shut off the engine. A. Disengage the deck drive, apply the parking brake and allow all moving parts to come to a complete stop. B. Pull downward on the hopper door handle to allow the hopper sweeper to remove the material from inside the hopper. See Figure -. C. Stand on the left side of the hopper assembly. D. Unhook the debris screen latches and remove the debris screen from the hopper. See Figure -. Debris Screen Latches Figure - GC-CS 007 Figure - GC-CS Figure -. Dumping the Hopper C. Once the material has been completely removed from the hopper, lift the hopper door handle to close the hopper door and lock into place. See Figure -.. Figure -. Cleaning the Hopper Debris Screen E. Remove material from the debris screen and reinstall. Secure by latching the debris screen latches. When service is needed inside the hopper, disengage the deck drive and allow all moving parts to come to a complete stop. Shut off the engine and apply the parking brake. Rotate the hopper door prop rod upward until it contacts the hopper door. This will prevent the hopper door from moving until the service is complete. See Figure Figure - GC-CS Figure -. Closing the Hopper Door When dumping the hopper into a disposal area, inspect the hopper debris screen for material. When the debris screen is full of material, the grass catching ability may suffer. Frequency of cleaning the hopper debris screen will vary depending on conditions. Hopper Prop Rod Figure - GC-CS Figure -. Hopper Door Prop Rod

5 R Section. ASSEMBLY INSTRUCTIONS - note - Use the illustrated parts list as a part number reference when following the assembly instructions. REMOVE DISCHARGE CHUTE AND HARDWARE INSTALL PULLEY ON RH SPINDLE SHAFT - ON TOP OF EXISTING SPINDLE DRIVE PULLEY REMOVE EXISTING RT. SIDE BELT COVER. -IMPORTANT- When installing this grass catcher on a machine, one of the following Installation Kits must be installed. STTV - Installation Kit p/n 909 STTV-8CAT - Installation Kit p/n 9079 SCZV - Installation Kit p/n 9079 Remove all packaging materials. Lay out the mounting hardware and the catcher assembly parts for easy access. Prepare the work area making sure that it is a clean, safe environment. WARNING.. REMOVE () U-NUTS RIGHT SIDE OF " CUTTER DECK SHOWN (Note: Some parts not shown for viewing purposes.) Figure -. Discharge Chute Removal Install the grass catcher pulley onto the spindle assembly. Apply loctite to both pulley setscrews and tighten. See Figure -. Remove the "Custom-Cut" and "Turbo" baffles from the cutter deck. Using the original hardware, install the new "Front" and "Turbo" baffles. See Figure -... Do not operate without discharge chute, mulch kit, operator controlled discharge chute (OCDC), or entire grass catcher installed. Remove the discharge chute from the cutter deck. See Figure -. - note - Do not discard the discharge chute or mounting hardware. The discharge chute MUST be reinstalled any time the grass catcher has been removed from the machine. Remove the right side belt cover to gain access to the spindle assembly. Remove the front u-nut from the cutter deck bracket. See Figure -. - note - Retain the original belt cover. This cover MUST be reinstalled any time the complete catcher system is removed.. Front Baffle V - 0 V - 0 Turbo Baffle V - V - Figure -. Grass Catcher Baffles - note - UNDER SIDE OF velocity-plus CUTTER DECK SHOWN Do not discard the original "Custom-Cut" or "Turbo" baffles. These baffles may be reinstalled any time the grass catcher has been removed from the machine. Install the blower mounting bracket to the deck using /- x -/" hex head bolts (p/n 000-7), /" spring lockwashers (p/n 000-0), and /- elastic stop nuts (p/n 00-07). Do not fully tighten the hardware at this time.see Figure -, Page.

6 R Section Install the blower assembly to the mounting bracket and secure with the mounting pin. See Figure -, Page. Align the blower assembly with the discharge opening of the cutter deck. Tighten the hardware for the mounting bracket. See Figure -. Install the quick pin through the rear hole in the discharge chute mounting bracket. See Figure Install the belt to the spindle pulley. When replacing the belt. See Figure -. BACK SIDE IDLER PULLEY BLOWER PULLEY FRONT SIDE IDLER PULLEY SPINDLE PULLEY Figure -. Belt Routing. Install the new belt covers and secure. See items number and number on page of the Blower Mounting Components section in this manual for proper installation.

7 R Section REAR OF CUTTER DECK DISCHARGE CHUTE OPENING FRONT OF CUTTER DECK view FROM RIGHT SIDE OF CUTTER DECK Figure -"GC-STT install art Figure -. Blower Mounting Post Install BLOWER ASSEMBLY QUICK PIN HAIR PIN MOUNTING BRACKET MOUNTING PIN TIGHTEN MOUNTING BRACKET HARDWARE RIGHT SIDE OF CUTTER DECK SHOWN 00 GC-STC-V install art (Note: Some parts not shown for viewing purposes.) Figure -. Blower Installation

8 R Section. Install the hopper mounting brackets (p/n & 9) to the outside of the frame on the rear of the machine using /8- x " hex head bolts (p/n 000-9) and /8- elastic stop nuts (p/n 00-09). See Figure -8, Page 7 for all STT models and Figure -9, Page 8 for all SCZ models.. Install the catcher support bracket onto the rear of the machine and secure with /-8 x " carriage bolts (p/n 000-0) and /-8 serrated flange nuts (p/n 009-0) for all STT models or existing hardware for all SCZ models. See Figure - for STT or Figure -7 for SCZ.. With help from an assistant, install the hopper assembly into the hopper mounting brackets. See Figure -8, Page 7 for all STT models and Figure -9, Page 8 for all SCZ models.. Install adapter (p/n 7) to the blower assembly and secure with the strap.. Install the hose from the blower assembly to the hopper hood. Secure using the 8-/8" clamps. -NOTE- -NOTE- When installing this catcher on an STT equipped with an air-cooled engine the discharge hose should be shortened. 7. Install the Installation Kit as outline in the instruction sheet included with the Installation Kit. 8. Operate and test. Catcher Support Bracket Figure -. GC-STT Support Bracket Install The catcher support bracket for the SCZV is included with the 9079 Installation Kit. Existing Hardware Existing Hardware Catcher Support Bracket Figure -7. GC-SCZ Support Bracket Install

9 R Section Item # Part # Description Bolt, Hex Head /8- x " Nut, Elastic Stop / Quick Pin 70 Spacer, Hitch Hitch Bracket Weldment 9 Hitch Bracket Weldment, Floating Hopper Assembly Liquid Cooled Only Frame Note: Illustration is for reference only. Some parts have been removed for visual purposes and may vary depending on model. Figure -8. GC-STT Hopper Installation 7

10 R Section Item # Part # Description Bolt, Hex Head /8- x " Nut, Elastic Stop / Quick Pin Hitch Bracket Weldment 9 Hitch Bracket Weldment, Floating Hopper Assembly Briggs & Stratton Models Only Frame Note: Illustration is for reference only. Some parts have been removed for visual purposes and may vary depending on model. Figure -9. GC-SCZ Hopper Installation 8

11 R Section. GRASS CATCHER REMOVAL INSTRUCTIONS Prepare the machine so there is easy and safe access to the work area. Park the machine on a flat, level surface and apply the parking brake. Remove the ignition key and disconnect the positive and negative cables from the battery. Maintain all safety related work procedures. Always wear hand and eye protection... Remove the rubber strap holding the adapter to the blower assembly and the large quick pin securing the blower to the discharge mounting bracket. See Figure -. Remove the belt, pin, hair pin and large quick pin securing the blower assembly to the cutter deck and remove the blower assembly. See Figure -. ADAPTER. REMOVE PULL HOOD ASSEMBLY OUT REMOVE Figure -. Removing the Hopper Assembly With help from an assistant, remove the hopper assembly. BLOWER ASSEMBLY QUICK PIN PIN & HAIR PIN WARNING Do not operate without discharge chute, mulch kit, operator controlled discharge chute (OCDC), or entire grass catcher installed.. MOUNTING BRACKET 00 GC-STC-V removal art RIGHT SIDE OF CUTTER DECK SHOWN (Note: Some parts not shown for viewing purposes.) Figure -. Removing the Blower Assembly Remove the two () pins holding the hopper assembly to the mounting brackets on the rear of the machine. See Figure Re-install the side discharge chute to the opening on the cutter deck. Replace the two () outside mounting bolts on the discharge chute with the clevis pins (p/n 00-) and rue cotter pins (p/n 009-0). See Figure -. Re-install the cutter deck belt cover. Remove front weights. DISCHARGE CHUTE CLEVIS PIN P/N 00- CLEVIS PIN P/N 00- GC-STC-V removal art RUE COTTER PIN P/N Figure -. Reinstalling the Discharge Chute 9

12 R Section MAINTENANCE. MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS HOURS Break-In Procedure Comments (First 0) X X X X Check all hardware for tightness Inspect hose and adapter Check belt for proper alignment Inspect fabric bags X *Check screen in hopper Remove debris from screen X X X Inspect hose and adapter Inspect fabric bags Check condition of blower X *Apply grease to blower bearings See figure below X Check belt for proper alignment * Perform these maintenance procedures more frequently under extreme dusty or dirty conditions. GREASE FITTING ON BEARING HOUSING GREASE FITTING ON BEARING HOUSING BEHIND PULLEY

13 R Section ILLUSTRATED PARTS LIST. SCAG APPROVED ATTACHMENTS AND ACCESSORIES. Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine.

14 R Section ROTATING BLOWER BLADES STOP ENGINE BEFORE ENTERING CHUTE CONTACT CAN INJURE DO NOT OPERATE MOWER UNLESS GRASS CATCHER OR DISCHARGE GUARD IS INSTALLED GC-STT / SCZ BLOWER HOUSING ASSEMBLY INSTALL BELT COvER BEFORE OPERATING MACHINE WARNING READ OPERATOR'S MANUAL DANGER ROTATING BLADES AND BLOWER Stop engine before cleaning or removing DANGER DANGER ROTATING BLOWER BLADES STOP ENGINE BEFORE ENTERING CHUTE CONTACT CAN INJURE GC V+ Blower Assembly

15 R Section GC-STT / SCZ BLOWER HOUSING ASSEMBLY Ref. No Part No Description Pin, Ring -/" Long Lanyard, Deck Height Pin Nut, Serr. Flange /-0 Bolt, Hex Head /-0 x -/" Decal, Blower Decal, Rotating Blower Grip, Blower Lever Cap, Square Nut, Push On /8 Thread Lock Nut, /8- Flatwasher, /8-.9 x.98 x.0 Spacer Pulley, Idler " Dia. Nut, Elastic Stop /8- Lockwasher, /8- Plate, Catcher Mounting Bolt, Carr. /8- x -/" Bolt, Hex Head /8- x " - " Bolt, Hex Head /8- x -/" Bolt, Hex Head /8- x -/" Idler Arm Assembly Belt, GC-STT-V Pulley, -/" O.D., GC-STC Washer, /8 Hardened Pivot, Idler Decal, Belt Cover Nut, Serr. Flange /8- Bolt, Hex Head /8- x -/ Gr. 8 Decal, Danger Blower Housing Weldment Bolt, Carr. /-8 x /" Gr. Key, / x / x -/" Fan Weldment Bearing Assembly Nut, Elastic Stop /-8 Blower Housing Assembly, GC-STT Cover, Blower Housing Clamp, 8-/8" Max Dia. Hose, 8.00" Dia. x 8" Long Pulley, -/" O.D. - " Bore Set Screw, /-8 x /8" Frame, Blower Mount Spring, Main Drive Spacer Nut, Serr. Flange /-8 Adapter w/strap Receiver Weldment, Mounting Post Hair Pin Cotter,.77 x -/" Dust Shield Quick Pin, /" Dia.

16 R Section GC-STT / SCZ BLOWER MOUNTING COMPONENTS UNDER SIDE OF velocity-plus CUTTER DECK SHOWN RIGHT SIDE OF CUTTER DECK SHOWN 00 GC-STC-V BMC

17 R Section GC-STT / SCZ BLOWER MOUNTING COMPONENTS Ref. No Part No Description Belt Cover, GC-STT - " Wingnut, Plastic /8" Small Cap, Square Vinyl Nut, Elastic Stop /-0 Adapter, Blower GC-STT includes item #7 Flatwasher, /-. x.70 x.0 Rubber Strap 7-/" Bolt, Hex Head /-0 x -/" Knob W/Stud, /8- x -/" Clevis Pin, / x -/" Pin, Rue Cotter / Dia. Pin, Ring / x -/" Lanyard Pulley, -/" Dia. -." Bore Setscrew, /-8 x /8" Nut, Elastic Stop /8- Lockwasher, /8" Flatwasher, /8-.9 x.98 x.0 Bolt, Carr. /8- x -/" Grade Mounting Post Weldment, Blower Belt Cover Assembly, GC-STT-V w/cap Cap, Spindle (not shown) U-Nut Bolt, Carriage /8- x " Bolt, Hex Head /-8 x " Flatwasher, /-.7 x.87 x.08 Nut, Elastic Stop /-8 Baffle, Front " Deck Baffle, Turbo " Deck

18 R Section A A B B C C 0 CSHOPPEREXPLODE-STT SCZ GC-STT / SCZ HOPPER COMPONENTS

19 R Section GC-STT / SCZ HOPPER COMPONENTS Ref. No. Part No. Description Ref. No. Part No. Description 808 Hopper, GC-STT-CS 87 Door, GC-CS Sweeper Weldment, GC-CS 8777 Pad, Rubber Pop Rivet, / x. 8 Plate, Stiffener 7 98 Support Frame, Hopper 8 8 Hinge Bracket, LH 9 80 Hinge Bracket, RH 0 88 Bracket, Hopper Support 87 Latch, Door Prop 80 Plate, Latch 980 Bellcrank Weldment, Upper 0 Debris Screen Weldment 0 Screen Support Weldment, Rear 0 Screen Support Weldment, Front 7 07 Hinge Weldment, Hopper 8 Spacer 9 80 Brace Stiffener, Long 0 88 Tube, Upright 8 Brace, Engine Mount 0 Latch, Dump Rod Inner 0 Latch, Dump Rod Outer 0 Spacer 8 Spacer 77 Spacer Latch, Hood 8 Linkage Assembly, Lower 9 0 Linkage Assembly, Upper 0 8 Knob Bolt, Hex Head /-8 x -/" Bolt, Hex Head /8- x /" Bolt, Hex Head /8- x " Bolt, Hex Head /8- x -/" 000- Bolt, Hex Head /8- x -/" 000- Bolt, Hex Head /8- x -/" Bolt, Hex Head /8- x " Bolt, Hex Head /8- x -/" Bolt, Hex Head /-8 x -/" Bolt, Hex Head /8- x -/" Bolt, Carriage /-8 x " Screw, #0- x /" 007- Cap Screw, /-8 x /" Serr. Flan Cap Screw, /-8 x " Serr. Flan Nut, /-8 Serrated Flange Nut, /8- Serrated Flange Nut, /8- UNC Jam Nut, #0- Elastic Stop Nut, /8- Elastic Stop Nut, /-8 Elastic Stop 00-0 Washer, Special Wave 000- Washer, /-.7 x.87 x.08 Flat Washer, /8-.9 x.98 x.0 Flat Bushing, Hopper Latch GC-CS 000- Bolt, Hex Head /8- x " 98 Hinge Weldment, Door Pin 8 88 Rod End Male, /8- LH Thread Nut, /8- UNF LH Thread 0 89 Rod End Male, /8- RH Thread 000- Nut, /8- UNF RH Thread 8 Alignment Bracket, GC-CS Bolt, Hex Head /8- x " Nut, /8- Elastic Stop Hitch Bracket Weldment 9 Hitch Bracket Weldment, Floating Bolt, Hex Head /8- x -/" 8 90 Support Bracket, Catcher STT 9 8 Bracket, Lower Stiffener 89 Backing Plate, Hopper (Not Shown) 70 8 Retainer Strip, Hopper 7 9 Frame Weldment 7 8 Rod, Dump Lever GC-SCZ-CS Bolt, Hex Head /-8 x -/" 00-0 Nut, /-8 Elastic Stop (Not Shown) 7 8 Support Bracket, GC (SCZ Only) 7 80 Mounting Bracket, Dump Handle Latch 7

20 R Section STT FRONT WEIGHT COMPONENTS 7 Ref. No. 7 Part No Description Nut, Elastic Stop /8- Pin, / x -/" Lanyard, Weight Pin Weight Assembly Clamp, Bar Support Weldment, Front Weights Bolt, Hex Head /8- x -/" 8

21 R Section SCZ FRONT WEIGHT COMPONENTS 7 Ref. No. 7 Part No Description Nut, Elastic Stop 7/- Pin, / x -/" Lanyard, Weight Pin Weight Assembly Bolt, Hex Head 7/- x -/" Support Weldment, Front Weights (STTV-8CAT. SCZ) Flatwasher, 7/-.00 x.0 x.08 9

22 R Section GC-STT / SCZ DECALS

23 LIMITED WARRANTY- COMMERCIAL ACCESSORY Any part of the Scag commercial accessory manufactured by Scag and found, in the reasonable judgment of Scag, to be defective in material or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. The Scag accessory, including any defective part, must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the accessory to the dealer for warranty work and the expense of returning it back to the owner after repair or replacement will be paid for by the owner. Scag s responsibility in respect to claims is limited to making the required repairs or replacements, and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag machine. Proof of purchase will be required by the dealer to substantiate any warranty claim. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to 90 days from the date of original retail purchase for any Scag accessory that is used for commercial purposes, or any other income-producing purpose including rental use. The warranty for the grass catcher blower assemblies (excluding the belt) is limited to -year from the date of original retail purchase. 90 Days for rental use. This warranty does not cover any accessory that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator's Manual. The warranty does not apply to any damage to the accessory that is the result of improper maintenance, or to any accessory or parts that have not been assembled or installed as specified in the Operator's Manual. The warranty does not cover any accessory that has been altered or modified. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability. This warranty does not cover engines and electric starters, which are warranted separately by their manufacturer. Scag Power Equipment reserves the right to change or improve the design of any accessory without assuming any obligation to modify any accessory previously manufactured. All other implied warranties are limited in duration to the 90 day warranty period. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate ninety day warranty period. Scag s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, oil, expense of delivering the machine to an Authorized Scag Service Dealer and expense of returning it back to the owner, mechanic s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time, or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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